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1、Published by HY-TE0623 AV Systems Printed in the Netherlands Subject to modifi cation EN 3139 785 31880 HTS3440/37DVD Receiver CLASS 1 LASER PRODUCT 1 Technical Specifi cations and Connection Facilities 2 2 Measurements Setup, Service Aid fr Reparaturen sind Original-Ersatzteile zu verwenden. Sicher
2、heitsbauteile sind durch das Symbol ! markiert. I Le norme di sicurezza esigono che lapparecchio venga rimesso nelle condizioni originali e che siano utilizzati i pezzi di ricambio identici a quelli specificati. Componenty di sicurezza sono marcati con ! GB After servicing and before returning set t
3、o customer perform a leakage current measurement test from all exposed metal parts to earth ground to assure no shock hazard exist. The leakage current must not exceed 0.5mA. EN 73139 785 31880Measurements Setup, Service Aid & Lead Free Requirements2. 2.1 Lead Free Requirements Pb(Lead) Free Solder
4、When soldering , be sure to use the pb free solder. INDENTIFICATION: Regardless of special logo (not always indicated) one must treat all sets from 1 Jan 2005 onwards, according next rules: Important note: In fact also products of year 2004 must be treated in this way as long as you avoid mixing sol
5、der-alloys (leaded/ lead-free). So best to always use SAC305 and the higher temperatures belong to this. Due to lead-free technology some rules have to be respected by the workshop during a repair: Use only lead-free solder alloy Philips SAC305 with order code 0622 149 00106. If lead-free solder-pas
6、te is required, please contact the manufacturer of your solder-equipment. In general use of solder-paste within workshops should be avoided because paste is not easy to store and to handle. Use only adequate solder tools applicable for lead-free solder alloy. The solder tool must be able o To reach
7、at least a solder-temperature of 400C, o To stabilize the adjusted temperature at the solder-tip o To exchange solder-tips for different applications. Adjust your solder tool so that a temperature around 360C 380C is reached and stabilized at the solder joint. Heating- time of the solder-joint shoul
8、d not exceed 4 sec. Avoid temperatures above 400C otherwise wear-out of tips will rise drastically and fl ux-fl uid will be destroyed. To avoid wear-out of tips switch off un-used equipment, or reduce heat. Mix of lead-free solder alloy / parts with leaded solder alloy / parts is possible but PHILIP
9、S recommends strongly to avoid mixed solder alloy types (leaded and lead-free). If one cannot avoid or does not know whether product is lead- free, clean carefully the solder-joint from old solder alloy and re-solder with new solder alloy (SAC305). Use only original spare-parts listed in the Service
10、-Manuals. Not listed standard-material (commodities) has to be purchased at external companies. Special information for BGA-ICs: - always use the 12nc-recognizable soldering temperature profi le of the specifi c BGA (for de-soldering always use the lead-free temperature profi le, in case of doubt) -
11、 lead free BGA-ICs will be delivered in so-called dry- packaging (sealed pack including a silica gel pack) to protect the IC against moisture. After opening, dependent of MSL- level seen on indicator-label in the bag, the BGA-IC possibly still has to be baked dry. (MSL=Moisture Sensitivity Level). T
12、his will be communicated via AYS-website. Do not re-use BGAs at all. For sets produced before 1.1.2005 (except products of 2004), containing leaded solder-alloy and components, all needed spare-parts will be available till the end of the service-period. For repair of such sets nothing changes. On ou
13、r website www.atyourservice.ce.P you fi nd more information to: BGA-de-/soldering (+ baking instructions) Heating-profi les of BGAs and other ICs used in Philips-sets You will fi nd this and more technical information within the “magazine”, chapter “workshop news”. For additional questions please co
14、ntact your local repair-helpdesk. EN 83139 785 318802.Measurements Setup, Service Aid & Lead Free Requirements 2.2 Service Hints CAUTION CHARGED CAPACITORS ON THE SERVO BOARD MAY DAMAGE THE DRIVE ELECTRONICS WHEN CONNECTING A NEW DRIVE.THATS WHY, BESIDES THE SAFETY MEASURES LIKE SWITCH OFF POWER SUP
15、PLY ESD PROTECTION ADDITIONAL ACTIONS MUST BE TAKEN BY THE REPAIR TECHNICIAN. The following steps have to be done when replacing the defective loader : 1. Dismantling of the loader to access the ESD protection point if necessary. 2. Solder the ESD protection point*. 3. Disconnect fl exfoil cable fro
16、m the defective loader. 4. Put a paper clip on the fl exfoil to short-circuit the contacts (fi g.1) 5. Replace the defective loader with a new loader. 6. Remove paperclip from the fl exfoil and connect it to the new loader. 7. Remove solder joint on the ESD protection point. ATTENTION: The laser dio
17、de of this loader is protected against ESD by a solder joint which shortcircuits the laserdiode to ground. For proper functionality of the loader this solder joint must be remove after connection loader to the set. Type 1 Type 2 (ESD protection point is accessible from top of loader) (ESD protection
18、 point is accessible from bottom of the loader) *Only applicable for defective loader needed to be sent back to supplier for failure analysis and to support backcharging evidence. This is also applicable for all partnership workshops. EN 93139 785 31880Directions for Use3. 3. Directions For Use The
19、following except of the Quick Use Guide serves as an introduction to the set. The Complete Direction for the Use can be downloaded in different languages from the internet site of Philips Customer care Center: EN 103139 785 318803.Directions for Use EN 113139 785 318804.Dismantling Instructions & Se
20、rvice Positions 4. Dismantling Instructions 4.1 Dismantling of the DVD Loader Tray Cover 1) Insert a minus screwdriver and push the lever in the direction as shown in Figure 4-1 to unlock the tray before sliding it out. Figure 4-1 2) Remove the Tray Cover as shown in Figure 4-2 Figure 4-2 4.2 Disman
21、tling of the Front Board, PSU Module & DVD Loader. 1) Release 4 snap hooks to remove the Front Board. - 1 snap hook each on the left & right side - 2 snap hooks on the bottom side 2) Loosen 2 screws (See Figure 4-3) to remove the PSU Module. Figure 4-3 3) Loosen 4 screws (See Figure 4-4) to remove t
22、he DVD Loader. Figure 4-4 1 2 2 EN 123139 785 318804.Dismantling Instructions & Service Positions 4.3 Dismantling of the Tuner Module & AV Board. 1) Loosen 1 screw (See Figure 4-5) to remove the Tuner Module. Figure 4-5 2) Loosen 2 screws (See Figure 4-6 & Figure 4-7) to remove the AV Board. Figure
23、4-6 Figure 4-7 3 4 5 4.4 Dismantling of the AV Interface Board & PCBAS 9.1 Board 1) Loosen 2 screws (See Figure 4-8) & 2 screws (Figure 4-9) to remove AV Interface Board & PBCAS 9.1 Board. Figure 4-8 Figure 4-9 4.5 Dismantling of the Amp-module Board (Subwoofer) 1) Loosen 10 screws (See Figure 4-10)
24、 to remove Amp- Module Board & PSU module for Subwoofer. Figure 4-10 67 8 8 EN 133139 785 318804.Dismantling Instructions & Service Positions 4.6 Service Positions Service Position - AV Board Service Position - Front Board Service Position - PCBAS 9.1 Service Position - Amp Board Insulation Sheet In
25、sulation Sheet AV Board Front Board Insulation Sheet PCBA 9.1 Amp Board EN 143139 785 318805.Service Test Program 5. Service Test Program To start service test program open the tray with remote control or front panel key, while plugging in the mains cord press 2, 5 8 on remote control, the tray will
26、 close by itself and the set will display shown “S-Vxx-yy” Display shows “SERVICE” followed by ROM version “S-Vxx-yy” S refers to Service Mode V refers to Version xx refers to Software version number of BEA (counting up from 01 to 99) yy refers to Software version number of Front uP (counting up fro
27、m 01 to 99) 4.1 Display Test Purpose: This test is used to check the driving circuits, the display and whether there are any short-circuits, open-circuits or any other defects. Player: Following display patterns are used to test the display and its connections to P. Pattern 1: Default: All display c
28、ontrol pins are ON - to check the open-circuits Pattern 2: Alternate display control pins are on (Test Pattern: 0 x55) - to check the short-circuits on Data port Receiver: Following display patterns are used to test the display and its connections to P. Pattern 1: Default: All display control pins a
29、re ON - to check the open-circuits Pattern 2: Alternate display control pins are on (Test Pattern: 0 x55) - to check the short-circuits on Data port key DisplayTest triggered? n y Activate and display Pattern1 key DisplayTest triggered? n y Activate and display Pattern2 Main Menu Display Test key tr
30、iggered? n y EN 153139 785 318805.Service Test Program 5.1.1 Reprogramming of DVD version Matrix After repair, the customer setting and region code may be lost. Reprogramming will put the set back in the state in which it has left the factory, ie. with the default setting and the allowed region code
31、. Model Region Region Code TV Type HTS 3440/37 Nafta 1 NTSC To reprogram do as follows: 1) Power up the set and select DISC source. 2) Open tray by press “OPEN/CLOSE” button on the set or press and hold “STOP” button on the RC. 3) Press the following buttons on the Remote Control: .for HTS 3440/37 4
32、) The display shows YYYY-ZZ and the tray will close. YYYY = model number (eg. 8300, 8500, etc.) ZZ = slash stroke version (eg. 01, 69, etc.) 5.1.2 Procedure for check Software version 1) Power up the set and select DISC source. 2) Open tray by press “OPEN/CLOSE” button on the set or press and hold “
33、STOP” button on the RC. 3) Press “DISPLAY” button on the Remote control. 4) The TV screen will shows: PPPP-Vxx YYYYY-ZZ SERVO: GGGGGGGG REG:DD PPPP = HTS 3300MKII xx = version number YYYYY = model # - 3300D ZZ = stroke version (12, 51, 05, 98, 55, 51K) GGGGGGGG = version for servo code 5.1.3 Burning
34、 of fi rmware 1. Unzip the zip-archive attached with this service information. 2. Start the CD burning software and create a new CD Project (Data disc) with the following settings: a. File System: ISO9660 b. Format: MODE 2/XA c. Recording format: Single Session (Track at once), Finalized CD 3. Place
35、 the content of the zip-archive into the root directory of the new CD project. 4. Burn the data onto a blank CDR or CDRW. Note: ISO9660 is mandatory, UDF discs are not supported! The fi nal CDROM must not contain any other data except the fi le from the zip-archive. 5.1.4 Procedure to upgrade the fi
36、 rmware 1. Power up the set and open tray. 2. Insert the prepared Upgrade CDROM and close the tray. 3. The set will display: 1. “LOAD” 2. Display software version number for 2 sec on the FTD display. 3. “ERASE” 4. “WRITE” 5. “ERROR” (if unsuccessful) 6. “UPG END” (if successful) 7. “DISC - CLOSE - L
37、OAD”. (Meanwhile tray will be pulled in) Note: Do not press any button or interrupt the main supply upgrading process,Otherwise the set may become defective. 4. When the upgrade is completed, the tray will close automatic. 5. The tray will close and the set will go to Standby mode automatically when
38、 the upgrade process is completed. 5.1.5 Procedure to check the fi rmware version to confi rm upgrading 1. Power up the set and open tray. 2. Press the button on the Remote Control. 3. The fi rmware version will be displayed on the top left hand corner of the OSD. 5.1.6 Trade Mode Trade mode is a fe
39、ature that will block all set keys when enabled. It is for dealers to prevent customers fromremoving disc, changing source etc using the set keys.Rotary and Remote Control (RC) keys are still allowed inTrade mode. To activate Trade Mode: 1) Power up the set and select DISC source. 2) Open tray by pr
40、ess “OPEN/CLOSE” button on the set or press and hold “STOP” button on the RC. 3) Then press buttons on the RC. 4) The display shows TRA ON and the tray will close. Trade Mode is now enabled. To deactivate Trade Mode: 1) Power up the set and select DISC source. 2) Open tray by press and hold “STOP”bu
41、tton on the RC. 3) Then press buttons on the RC. 4) The display shows TRA OFF and the tray will close. Trade Mode is now disabled. EN 163139 785 318805.Service Test Program Notes: EN 173139 785 318806.Block Diagram, Wiring Diagram 18 02 3V3+ DNG11 6 21 11 21 VCC 1 3V3+ DNG 2 GND 10 VCC 9 19 01 DNG 9
42、 17 16 ATAD_C2I 91 81 5 4 3 1251 8 7 5 5 4 3 9 TU_R 3 4 3 4 6 5 2 1105 TU_Stereo 81 71 TU_R NC/RDS TU_L 1 82 72 KLC_SDR KLC_C2I NI_FDIPS CAD-UCM-TESER DNG 20 2 171615 51 4 7 6 3 4 NC/RDS TU_L TU_Stereo 5 10 678 61 02 03 92 17 14 DS_UT 5 3 876543201918 E F G 41 31 9 8 P L 1 2 3 F E D C B A 345 K A 91
43、01516 TU_SDA 181920 7 1312 2 3 4 1 21 B C D 62 62 72 H I O P 8 O N M 52 K J 03 92 82 11 12 12 1504 11121314 22 12 TU_SCL Port_S 8 42 32 11109 5 42 52 J L M N 2 7 6 91 4 6 DNG 01 KLC_SDR 13 9 3 2 1 20 19 7 8 21 2 1 1501 GND 10 5 3 14 71 6 5 2 3 9 15 14 51 1 31 3 1 2 3 4 7 12 1500 6 21 11 01 TU_SD TU_
44、SDA TU_SCL Port_S 8 7 3 4 1 2 3 2 1 7 6 5 4 15 41 22 12 4 5 6 32 2 1601 11 1 51 91 1 3 4 4 4 8 2 71 81 91 02 12 22 21 2 3 4 5 31 41 61 71 81 02 12 1 2 2 3 5 6 7 9 31 32 42 1 01 11 6 7 8 9 8 22 32 42 1 01 11 21 1 5 41 51 61 1 2 3 4 1 2 3 4 1 6 7 2 3 4 6 7 KLC_SDR DNG KLC_SDR DNG 2 3 4 5 DS_UT DNG CAD
45、-UCM-TESER ATAD_C2I NI_FDIPS KLC_C2I 1 8 9 6 5 4 3 4 1 2 2 1 2251 8 7 61 8 7 8 1 6 5 4 7 8 5 10 2 01 1 13 9 8 4 3 3 2 9 9 8 7 1600 3 2 1 I H G 18 17 16 1103 1 1404 6 5 4 TU_SD 6 11 6 5 4 Wiring Diagram.pdf 2006-04-06 Wiring Diagram EN 183139 785 318806.Block Diagram, Wiring Diagram Block Diagram: Su
46、bwoofer 6 AUDIO-IN(VGA) IC TAS5152 DIGITAL POWER AMP IC TAS5152 DIGITAL POWER AMP IC TAS5152 DIGITAL POWER AMP IC TAS5152 DIGITAL POWER AMP 3440SW_Service_Manual_2.pdf _2006-04-06 EN 193139 785 318806.Block Diagram, Wiring Diagram 7 Wiring Diagram: Subwoofer 3440SW_Service_Manual_2.pdf _2006-04-06 E
47、N 203139 785 318807 8 888 88 G4 0 3 2 VDD VEE VSS 1 0 3 2 1 4X0 3 0 1 G4 0 3 2 VDD VEE VSS 1 0 3 2 1 4X0 3 0 1 B C D E F G H I A B C D E F G H I 1100 B1 1102 F1 1104 D1 1105 H12 12345678910111213 12345678910111213 A 1106 E1 2100 C2 2105 D4 2106 D8 2107 D8 2110 D4 2113 E2 2115 E2 2116 E3 2119 F2 2120 F3 2122 A11 2125 B11 2127 G2 2129 G4 2130 G5 2137 H4 2138 H5 2142 D10 2143 D10 2146 D9 2147 D9 2148 E12 2150 A8 2151 B8 2152 A7 2153 B7 2154 H7 2160 E9 2161 E10 2162 F9 2