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1、MICROFILM SERVICE MANUAL COMPACT DISC PLAYER AEP Model UK Model CDP-EX880 E Model Tourist Model CDP-MS717 SPECIFICATIONS CDP-EX880/MS717 Model Name Using Similar MechanismHCD-MD515 CD Mechanism TypeCDM48B-5BD29 Base Unit TypeBU-5BD29 Optical Pick-up TypeKSS-213BA/F-NP CDP-EX880/MS717 are the CD play
2、er section in DHC-EX880MD/MD717. Photo: CDP-MS717 RadioFans.CN 收音机爱 好者资料库 2 This set can display the error history using the self diagnostic func- tion. 1. OPERATING THE DISPLAYED HISTORYS 1.Press the DISCSKIP button,CLEAR button, and PROGRAM button simultaneously and enter the test mode. 2.Press th
3、e PROGRAM button, and mechanical error count and the count of “NO DISC” that optical system judged are displyed. 3.Under this condition press the buttons in Table 1, and the re- spective operations are executed as listed below. Table 1. ButtonFunction CD 1 Mechanical error cord from latest one to la
4、st ten are dis- played each time this button is pressed. (*1) CD 2 The reasons of “NO DISC” from latest one to last ten are displayed each time this button is pressed. (*2) (CD 1)Reset the count of mechanical error. (CD 2)Reset the count of “NO DISC”. (*1) Mechanical error code (a)The number of Mech
5、anical error. Latest one “00” to last ten “09” (Turn the SELECTOR dial and change the error No.) (b)“FF” : Mechanical error, when mechanical initialize to completion. Others: Mechanical error in the midst of mechanical initialize. (c)“4*” : Mechanical error in the midst of mechanical initial- ize, w
6、hen sub tray set into the stocker. “5*” : Mechanical error in the midst of mechanical initial- ize, when sub tray take out to the stocker. (d)“2*” : Mechanical error in the midst of elevator moving. (*2) NO DISC error code (a)The number of NO DISC error. Latest one “00” to last ten “09” (Turn the SE
7、LECTOR dial and change the error No.) (b)“01”: Focus error “02”: GFS error “03”: Set up error (c)“00”: NO DISC error (Does not chucking retry) “02”: NO DISC error (Chucking retry to completion) M0 = (a)(b)(c)(d) * * =+ =+ D0 = (a)(b)(c)(d) * * (d)The status, when judged NO DISC error. “3*” : Stop “4
8、*” : Set up “5*” : TOC read “6*” : Access “7*” : Play “8*” : Pause “9*” : Manual search (Play) “A*”: Manual search (Pause) SELF DIAGNOSTIC FUNCTION RadioFans.CN 收音机爱 好者资料库 3 TABLE OF CONTENTS SELF DIAGNOSTIC FUNCTION.2 1.SERVICING NOTES.3 2.GENERAL.7 3.DISASSEMBLY.8 4.TEST MODE. 13 5.ELECTRICAL ADJU
9、STMENTS. 13 6.DIAGRAMS 6-1.Schematic Diagram BD Section . 16 6-2.Printed Wiring Board BD Section . 19 6-3.Printed Wiring Boards MAIN Section . 21 6-4.Schematic Diagram MAIN Section . 23 6-5.Schematic Diagram PANEL Section . 27 6-6.Printed Wiring Boards PANEL Section . 31 6-7.IC Pin Function Descript
10、ion . 37 7.EXPLODED VIEWS. 40 8.ELECTRICAL PARTS LIST. 44 SAFETY-RELATED COMPONENT WARNING! COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS
11、 SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB- LISHED BY SONY. SECTION 1 SERVICING NOTES The laser diode in the optical pick-up block may suffer electro- static break-down because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repai
12、r, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care. NOTES ON LASER DIODE EMISSION CHECK The laser beam on this model is concentrated so as to be focu
13、sed on the disc reflective surface by the objective lens in the optical pick-up block. Therefore, when checking the laser diode emis- sion, observe from more than 30 cm away from the objective lens. LASER DIODE AND FOCUS SEARCH OPERATION CHECK Carry out the “S curve check” in “CD section adjustment”
14、 and check that the S curve waveforms is output three times. Notes on chip component replacement Never reuse a disconnected chip component. Notice that the minus side of a tantalum capacitor may be dam- aged by heat. Flexible Circuit Board Repairing Keep the temperature of the soldering iron around
15、270 C dur- ing repairing. Do not touch the soldering iron on the same conductor of the circuit board (within 3 times). Be careful not to apply force on the conductor when soldering or unsoldering. NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT RadioFans.CN 收音机爱 好者资料库 4 POWER SUPPLY DURING
16、SERVICING As this set has not own power supply, it does not operate inde- pendently. Therefore, during servicing, connect it to the Pre-Main ampli- fier Unit (TA-EX880/MS717) of DHC-EX880MD/MD717. Also, connect the Tuner Unit (ST-EX880/MS717) because the POWER switch is not provided to the Pre-Main
17、amplifier Unit (TA-EX880/MS717). If TA-EX880/MS717 and ST-EX880/MS717 are not available, use the Power Feed Jig (PFJ-1). In this case, turn on the POWER switch on the Power Feed Jig, then press button and CLEAR button on the set simulta- neously, so that the power is supplied. Connection: Set Pre-Ma
18、in AMP Unit (TA-EX880/MS717) Tuner Unit (ST-EX880/MS717) AC plug cord Connector cable (attached to the set) (17P) AC IN jack SYSTEM CONTROL terminal SYSTEM CONTROL terminal SYSTEM CONTROL terminal AC IN p POWER SW P707, 909 CDP/TC Connector cable 17P CN501 17P Power feed jig (PFJ-1) Set SYSTEM CONTR
19、OL CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous ra- diation exposure. This appliance is classified as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT MARKING is located on the rear exterior. Laser component in this p
20、roduct is capable of emitting radiation exceeding the limit for Class 1. The following caution label is located inside the unit. CAUTION:INVISIBLE LASER RADIATION WHEN OPEN AND INTERLOCKS DEFEATED. AVOID EXPOSURE TO BEAM. ADVARSEL :USYNLIG LASERSTRLING VED BNING NR SIKKERHEDSAFBRYDERE ER UDE AF FUNK
21、TION. UNDG UDSAETTELSE FOR STRLING. VORSICHT :UNSICHTBARE LASERSTRAHLUNG, WENN ABDECKUNG GEFFNET UND SICHEREITSVERRIEGELUNG BERBRCKT. NICHT DEM STRAHL AUSSETZEN. VARO!:AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALT- TIINA NKYMTTMLLE LASERSTEILYLLE. L KATSO STEESEEN. VARNING:OSYNLING LASERSTRLING N
22、R DENNA DEL R PPNAD OCH SPRREN R URKOPPLAD. BETRAKTA EJ STRLEN. ADVERSEL :USYNLIG LASERSTRLING NR DEKSEL PNES OG SIKKERHEDSLS BRYTES. UNNG EKSPONERING FOR STRLEN. VIGYAZAT!:A BURKOLAT NYITSAKOR LTHATATLAN LZERSU- GRVESZLY! KERLJE A BESUGRZST! MODEL IDENTIFICATION Back Panel PART No. CDP-EX880 : 4-99
23、5-118-1 ? CDP-MS717: 4-995-118-2 5 CD-TEXT TEST DISC This unit is able to display the test data (character information) written in the CD on its fluorescent indicator tube. The CD-TEXT TEST DISC (TGCS-313:4-989-366-01) is used for checking the display. To check, perform the following procedure. Chec
24、king Method: 1. Turn ON the power, set the disc to the disc table 1 with the “test disc” label facing up, and chuck the disc. 2. Press the fl button and play back the disc. 3. The following will be displayed on the fluorescent indicator tube. Display : 1kHz/0 dB/ L ?(38h to 3Fh) A B C D E F G(40h to
25、 47Fh) H I J K L MNO(48h to 4Fh) P QR S T U VW(50h to 57Fh) X Y Z _(58h to 5Fh) a b c d e f g(60h to 67Fh) h i j k l m n o(68h to 6Fh) p q r s t u v w(70h to 77Fh) x y z I (78h to 7Fh) i (A0h to A7h) 8859-1 C PR (A8h to AFh) 23 (B0h to B7h) 1 (B8h to BFh) (C0h to C7Fh) (C8h to CFh) D (D0h to D7Fh) Y
26、(D8h to DFh) (E0h to E7Fh) (E8h to FFh) (F0h to F7Fh) y(F8h to FFFh) No.66 No.67 to No.99 1 4 1 2 3 4 Display N All the same N All the same N All the same N All the same N All the same N All the same P Q R S T U V W(50h to 57h) X Y Z _(58 a b c d e f g(60h to 67h) N All the same p q r s t u v w(70h
27、to 77h) x y z I (78 (A0 All not displayed (A8 All not displayed (B0 All not displayed (B8 All not displayed A A A A A AC(C0 is not displayed E E E E I I I I(C8 D NOOOOO(D0 is not displayed O U U U U Y(D8 are not displayed a a a a a ac(E0 is not displayed e e e e i i i i(E8 d n o o o o o(F0 is not di
28、splayed o u u u u yy(F8 is not displayed N All the same N All the same to N All the same / 7 SECTION 2 GENERAL LOCATION OF CONTROLS 1 SHUFFLE button 2 CONTINUE button 3 DISC SKIP button 4 REPEAT button 5 CD1-3 indicator 6 CD DISC TRAY 7 CD1-3 button 8 button (The disc tray open/close) 9 SELECTOR (=/
29、+) CONTROL 0 ENTER/YES button ! MENU/NO button ! p button (Stop play) ! fl button ! DISPLAY ! 0 N button ) n button ! CLEAR button ! DISPLAY button ! PROGRAM button 8 CASE FRONT PANEL SECTION Note: Follow the disassembly procedure in the numerical order given. SECTION 3 DISASSEMBLY 1two screws (case
30、 3 TP2) 1two screws (case 3 TP2) 2screw (BVTT3 6) 3case 3claw 3claw 3claw 1flat wire (17 core) (CN351) 4front panel section 2three screws (BVTT3 6) 9 MECHANISM DECK SECTION (CDM48B-5BD29) , MAIN BOARD STOCKER ASSY 3mechanism deck section (CDM48B-5BD29) 6two PC board holders 5two screws (BV3 10) 2fou
31、r screws (BVTT3 6) 7MAIN board 1connector (CN201) 1connector (CN322) 4three connectors (CN391, 392, 393) 4connector (CN394) 1flat wire (11 core) (CN321) 4flat wire (CN331) 1two screws (BVTT3 6) 2Remove the bracket (sub chassis) to direction of the arrow. 4three screws (BVTT3 6) 1two screws (BVTT3 6)
32、 3two levers (stock) 5stocker assy 10 BASE UNIT (BU-5BD29) TRAY (SUB) ASSY 1two screws (BV3 8) 1two screws (BV3 8) 2Remove the base unit (BU-5BD29) to direction of the arrow. 2tray (sub) assy 1Pull the slider (selection). 11 1two screws (PTPWH M2.6 6) 5screw (BVTP2.6 8) 6Remove the four solders. 1tw
33、o screws (PTPWH M2.6 6) 2optical pick-up section 3two springs 3two springs 4flat wire (16 core) (CN101) 7BD board limit switch (S101) applicator optical pick-up BD BOARD OPTICAL PICK-UP CLEANING Note 1: In cleaning the lens, do not apply an excessive force. As the optical pick-up is vulnerable, appl
34、ication of excessive force could damage the lens holder. Note 2: In cleaning, do not use a cleaner other than exclusive cleaning liquid (KK-91 or isopropyl alcohol). Note 3: Wipe the objective lens spirally from center toward outside. (See Figure A) (Figure A) 12 4two screws (P2 3) 3optical pick-up
35、(KSS-213 BA/F-NP) 5sled motor (M102) 1claw 2sled shaft 4gear (M) 6Turn the lever. 8spindle motor (M101) 1two insulators (BU) 5claw 2claw 7flatness gear (P) 3Turn the lever. 1two insulators (BU) OPTICAL PICK-UP (KSS-213BA/F-NP) , SLED MOTOR (M102) SPINDLE MOTOR (M101) 13 Notes: 1.CD Block basically c
36、onstructed to operated without adjustment. Therefore, check eaech item in order given. 2.Use YEDS-18 disc (Part No.: 3-702-101-01) unless otherwise indi- cated. 3.Use the oscilloscope with more than 10 M impedance. 4.Clean an object lens by an applicator with neutral detergent when the signal level
37、is low than specified value with the following checks. 1. S-Curve CHECK Connection: Procedure: 1.Connect the oscilloscope to TP (FEO) and TP (VC) on BD board. 2.Connect the TP (FOK) and TP (GND) with lead wire. 3.Turned power switch on. 4.Put disc (YEDS-18) in and turned power switch on again and ac
38、tuate the focus search. (actuate the focus search when disc table is moving in and out.) 5.Confirm that the oscilloscope waveform (S-curve) is symmetri- cal between A and B. And confirm peak to peak level within 2.4 0.7 Vp-p. S-curve waveform 6.After check, remove the lead wire connected in step 2.
39、Note: Try to measure several times to make sure that the ratio of A : B or B : A is more than 10 : 7. Take sweep time as long as possible and light up the brightness to obtain best waveform. SECTION 4 TEST MODE SECTION 5 ELECTRICAL ADJUSTMENTS AGING MODE 1.How to Enter AGING Mode 1) Insert a disc in
40、to the CD player. (Multiple discs can be inserted *1) 2) With the set turned on, press button, CD3 button, and (CD2) button simultaneously, and the AGING mode is set. (*1): The AGING mode is active only to the trays where discs exist. 2.How to Exit from AGING Mode Turn off the Power, and normal oper
41、ation becomes ready. 3.Operation sequence in AGING Mode An example of operation sequence where discs exist at CD1 and CD3 is shown below. 1) Tray 1 open/close 2) Tray 3 open/close 3) CD1 TOC read 4) CD1 last track search 5) CD3 TOC read 6) CD3 last track search Hence, 1) 6) are repeated. fl + BD boa
42、rd TP (FEO) TP (VC) oscilloscope A B symmetry within 2.4 0.7 Vp-p 14 2. RF LEVEL CHECK Connection: Procedure: 1.Connect the oscilloscope to TP (RF) and TP (VC) on BD board. 2.Turned power switch on. 3.Put disc (YEDS-18) in and press the button. 4.Confirm that oscilloscope waveform is clear and check
43、 RF sig- nal level is correct or not. Note: Clear RF signal waveform means that the shape “” can be clearly distinguished at the center of the waveform. 3. E-F BALANCE (TRAVERSE) CHECK Connection: Procedure: 1.Solder a lead wire to the TP301 (ADJ) on the MAIN board. 2.Connect the oscilloscope to TP
44、(TEO) and TP (VC) on BD board. 3.Turned power switch on. 4.Connect the lead wire connected in1, to the ground. 5.Put disc (YEDS-18) in and press the button. 6.Press the DISPLAY button. (Tracking servo and sled servo are turned off.) 7.Confirm that the oscilloscope waveform is symmetrical on the top
45、and bottom in relation to 0 Vdc, and check this level. 8.Release the lead wire. + BD board TP (RF) TP (VC) oscilloscope fl VOLT/DIV: 200 mV TIME/DIV: 500 ns (with the 10 : 1 probe in use) 1.2 0.2 Vp-p RF signal waveform + BD board TP (TEO) TP (VC) oscilloscope (DC range) fl Adjustment Location : BD
46、BOARD Side B MAIN BOARD Conductor Side TP (GND) TP (VC) TP (TEO) FEO IC103 IC101 TP (FOK) TP (RF) IC102 IC301 TP301 (ADJ) 15 SECTION 6 DIAGRAMS DISC DETECTION (A) board MID SENS board DISC DETECTION (B) board PANEL board LED board OPEN/CLOSE SW board BD board TRAY MOTOR board MAIN board U/D MOTOR bo
47、ard IN SW board MID SW board JACK board COUNT SW board Circuit Boards Location 33 34 IC Block Diagrams BD Board IC101CXA1992AR + + + 12345678910 20 19 17 16 15 14 131211 21 22 23 24 25 26 27282930313233343536373839 40 41 42 43 44 45 46 52 51 50 49 48 47 + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + 18 + + + + + + Charge up FEO FEI FDFCT FGD FLB FE_O FE_M SRCH TGU TG2 FSET TA_M TA_O SL