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1、 1 Model Name Using Similar MechanismNEW CD Mechanism TypeCDM36-14 Base Unit TypeBU-14 Optical Pick-up TypeKSS-213B/S-N SPECIFICATIONS MICROFILM CDP-XE800 COMPACT DISC PLAYER AEP ModelSERVICE MANUAL RadioFans.CN 收音机爱 好者资料库 2 SAFETY-RELATED COMPONENT WARNING ! COMPONENTS IDENTIFIED BY MARK ! OR DOTTE
2、D LINE WITH MARK !ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERA- TION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. This appliance is classified as a CLASS 1 LASER product. The CLASS 1 LAS
3、ER PRODUCT MARKING is located on the rear exterior. CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous ra- diation exposure. This caution label is located inside the unit. TABLE OF CONTENTS SectionTitlePage SECTION 1. SERVICI
4、NG NOTE. 3 SECTION 2. GENERAL .4 SECTION 3. DISASSEMBLY 3-1.Front Panel Assembly. 5 SECTION 4. TEST MODE.6 SECTION 5. ELECTRICAL BLOCK CHECKING.8 SECTION 6. DIAGRAMS 6-1.Circuit Boards Location . 10 6-2.IC Pin Function IC801 System Control, Fluorescent Indicator Tube Drive (CXP82316-060Q) . 11 6-3.P
5、rinted Wiring Board BD Section . 13 6-4.Schematic Diagram BD Section . 15 6-5.Printed Wiring Board Main Section . 20 6-6.Schematic Diagram Main Section . 23 SECTION 7. EXPLODED VIEWS 7-1.Front Panel Section . 27 7-2.Chassis Section. 28 7-3.CD Mechanism Section (CDM36-14). 29 7-4.Base Unit Section (B
6、U-14). 30 SECTION 8. ELECTRICAL PARTS LIST .31 ADVARSEL : USYNLIG LASERSTRLING VED BNING NR SIKKERHEDSAFBRYDERE ER UDE AF FUNKTION. UNDG UDSAETTELSE FOR STRLING. CAUTION : INVISIBLE LASER RADIATION WHEN OPEN AND INTERLOCKS DEFEATED. AVOID EXPOSURE TO BEAM. VARO! : AVATTAESSA JA SUOJALUKITUS OHITETTA
7、ESSA OLET ALT- TIINA NKYMTTMLLE LASERSTEILYLLE. L KATSO STEESEEN. VARNING : OSYNLIG LASERSTRLING NR DENNA DEL R PP- NAD OCH SPRREN R URKOPPLAD. BETRAKTA EJ STRLEN. VORSICHT : UNSICHTBARE LASERSTRAHLUNG, WENN ABDECKUNG GEFFNET UND SICHEREITSVERRIEGELUNG BERBRCKT. NICHT DEM STRAHL AUSSETZEN. ADVARSEL
8、: USYNLIG LASERSTRLING NR DEKSEL PNES OG SIKKERHEDSLS BRYTES. UNNG EKSPONERING FOR STRLEN. Notes on chip component replacement Never reuse a disconnected chip component. Notice that the minus side of a tantalum capacitor may be damaged by heat. Flexible Circuit Board Repairing Keep the temperature o
9、f soldering iron around 270C during repairing. Do not touch the soldering iron on the same conductor of the circuit board (within 3 times). Be careful not to apply force on the conductor when soldering or unsoldering. RadioFans.CN 收音机爱 好者资料库 3 SECTION 1 SERVICING NOTE HOW TO OPEN THE DISC TRAY WHEN
10、POWER SWITCH TURNS OFF Insert a screwdriver into the aperture of the unit bottom, and move it in the direction of arrow. NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT The laser diode in the optical pick-up block may suffer electrostatic breakdown because of the potential difference genera
11、ted by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic breakdown and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care. NOTES ON L
12、ASER DIODE EMISSION CHECK The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick-up block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens. LASER DIODE AND
13、FOCUS SEARCH OPERATION CHECK Carry out the “S curve check” in “CD section adjustment” and check that the S curve waveform is output three times. RadioFans.CN 收音机爱 好者资料库 4 1 POWER switch 2 PLAY MODE button 3 REPEAT button 4 FADER button 5 TIME button 6 Disc tray 7 Remote sensor 8 0/) buttons 9 Displa
14、y window 0 CHECK button ! CLEAR button ! ENTER button ! AMS* knob ! p (stop) button ! P (pause) button ! (play) button ! OPEN/CLOSE button ! MUSIC SCAN button ! AUTO SPACE button PEAK SEARCH button EDIT/TIME FADE button PHONE LEVEL control PHONES jack * AMS is the abbreviation for Automatic Music Se
15、nsor. SECTION 2 GENERAL Identifying the Parts Front Panel 12 3 4 5678 90 ! ! ! ! ! 5 SECTION 3 DISASSEMBLY Note : Follow the disassembly procedure in the numerical order given. 3-1. FRONT PANEL ASSEMBLY 1Push the part A in the direction of arrow to remove the loading panel upward. A part 8Remove the
16、 front panel assembly with care to claws. 3Connector (CN351) 5Two screws (BVTP2.6x8) 6Wire 7Panel bracket Claw 4Connector (CN302) (Flat type 23 core) Claw 2Three screws (BVTP3x8) 6 When the p button is pressed, the following will be displayed. (partial lighting 2) When the OPEN/CLOSE button is press
17、ed, all will light up again. When the AMS knob is turned right, the following will be displayed. (partial lighting 3) Key check All buttons have corresponding button numbers. When a button is pressed, the counter will count up and display the buttons num- ber. However, the counter will only count to
18、 “17”. It will not count for buttons already pressed once, but will display the buttons num- ber. SECTION 4 TEST MODE 4-1. AF MODE The following checks can be performed in the AF mode, which is set by connecting the TP2 (AFADJ : JW76) terminal on MAIN board to the Ground and turning on the power. FL
19、 tube check After all segments light up, when the button is pressed, the following will be displayed. (Partial lighting 1) 1 (Partial lighting 3) (Partial lighting 2) (Partial lighting 1)8 8 8 8 Remote commander check When the button of the remote commander is pressed, the “” lights up. All go off w
20、hen the other buttons are pressed. Audio check Initial setting of digital filter and release of mute. When the TP2 (AFADJ) terminal on MAIN board is set to HIGH (VDD), emphasis turns on. When set to LOW (GND), it turns off. TIME FADER REPEAT PLAY MODE EDIT/ TIME FADE PEAK SEARCH AUTO SPACE MUSIC SCA
21、N P ENTER CLEAR CHECK ) 0 OPEN/ CLOSE PLAY STOP p AMS 32 33 34 35 36 Button Button No. Displayed Button Button No. Displayed 24 6810 1214 161820 00 01 02 03 04 05 06 07 25 Partial lighting 1 Partial lighting 2 Partial lighting 3 All lit 88888888 Display of counting Display of button number 7 4-2. AD
22、J MODE The following operations are performed in the ADJ mode, which is set by connecting the TP1 (ADJ : JW75) terminal to the Ground and turning on the power. During playback, there is no problem even if the GFS is continu- ously LOW. High speed search is prohibited during access. During playback,
23、the gain of focus servo and spindle servo does not decrease. Servo related manual operations and measurement can be performed. (For details of operations, refer to Table of Key Operrations in ADJ Mode.) 4-3. CLV-S MODE The spindle servo for playback sets into the CLV-S mode when the TP2 (AFADJ) term
24、inal is connected to Ground after turning on the power. TABLE OF BUTTON OPERATIONS IN ADJ MODE The jitter value display mode can be set after the all-music remaining number mode using the TIME button. The functions of the number buttons are shown in the following table. FUNCTIONS OF NUMBER BUTTONS (
25、With the attached remote commander) MAIN BOARD Component Side CN302 TP1 (ADJ) JW75 JW76 TP2 (AF ADJ) IC920 CN301 1 2 3 4 5 6 7 8 10 Focus bias 8-step up Middle of focus bias up/down turning point Tracking servo, sled servo off Auto gain initialization Focus servo off Focus bias 8-step down Immediate
26、 readjustment of focus bias Tracking servo, sled servo on Auto focus bias start point ButtonFunction 8 SECTION 5 ELECTRICAL BLOCK CHECKING Note: 1. CD Block is basically designed to operate without adjustment. Therefore, check each item in order given. 2. Use YEDS-18 disc (3-702-101-01) unless other
27、wise indicated. 3. Use an oscilloscope with more than 10M impedance. 4. Clean the object lens by an applicator with neutral detergent when the signal level is low than specified value with the following checks. S Curve Check Procedure : 1. Connect oscilloscope to test point TP (FE) on BD board. 2. C
28、onnect between test point TP (FEI) and TP (VC) by lead wire. 3. Turned Power switch on. 4. Put disc (YEDS-18) in and turned Power switch on again and actuate the focus search. (actuate the focus search when disc table is moving in and out.) 5. Check the oscilloscope waveform (S-curve) is symmetrical
29、 between A and B. And confirm peak to peak level within 31 Vp-p. S-curve waveform 6. After check, remove the lead wire connected in step 2. Note : Try to measure several times to make sure than the ratio of A : B or B : A is more than 10 : 7. Take sweep time as long as possible and light up the brig
30、htness to obtain best waveform. RF Level Check Procedure : 1. Connect oscilloscope to test point TP (RF) on BD board. 2. Turned Power switch on. 3. Put disc (YEDS-18) in to play the number five track. 4. Confirm that oscilloscope waveform is clear and check RF signal level is correct or not. Note: A
31、 clear RF signal waveform means that the shape “” can be clearly distinguished at the center of the waveform. RF signal waveform E-F Balance (1 Track Jump) Check (Without remote commander) Procedure : 1. Connect oscilloscpe to test point TP (TE) on BD board. 2. Turned Power switch on. 3. Put disc (Y
32、EDS-18) in to play the number five track. 4. Press the “P (Pause)” button. (Becomes the 1 track jump mode) 5. Check the level B of the oscilliscopes waveform and the A (DC voltage) of the center of the Traverse waveform. Confirm the following : A/B x 100 = less than 22% 1 track jump waveform E-F Bal
33、ance Check (With remote commander) Procedure : 1. Connect the test point TP1 (ADJ : JW75) on MAIN board to the ground with a lead wire on main board. 2. Connect oscilloscpe to test point TP (TE) on BD board. 3. Turn the Power switch on to set the ADJ mode. 4. Put disc (YEDS-18) in to play the number
34、 five track. 5. Press the “3” button. (The tracking servo and the sledding servo are turned OFF.) oscilloscope BD board TP (FE) TP (VC) symmetry A B within 3 1 Vp-p BD board TP (RF) TP (VC) oscilloscope level : 1.3 Vp-p VOLT/DIV : 200mV TIME/DIV : 500ns +0.25 0.20 oscilloscope BD board TP (TE) TP (V
35、C) Center of the waveform 0V B level : 1.3 0.6 Vp-p symmetry A (DC voltage) oscilloscope BD board TP (TE) TP (VC) 9 Center of the waveform B level : 1.3 0.6 Vp-p 0V 7. Press the “8” button. (The tracking servo and sledding servo are turned ON.) Confirm the C (DC voltage) is almost equal to the A (DC
36、 voltage) is step 6. Traverse waveform 8. Disconnect the lead wire of TP1 (ADJ : JW75) connected in step 1. 2. Turned Power switch on. 3. Put the disc (YEDS-18) in to play the number five track. Confirm that reading on frequency counter is 4.3218MHz. Adjustment Location : BD BOARD Side A IC102 TP (T
37、E) TP (FE)TP (VC) TP (RF) MAIN BOARD Component Side A (DC voltage) 0V Tracking servo Sledding servo OFF Tracking servo Sledding servo ON C (DC voltage) RF PLL Free-run Frequency Check Procedure : 1. Connect frequency counter to test point (XPLCK) with lead wire. TP1 (ADJ) TP2 (AFADJ) JW75 JW76 IC920
38、 CN302 CN301 J301 IC305 TP (XPLCK) IC101 TP (FEI) IC103 frequency counter BD board TP (XPLCK) 6. Check the level B of the oscilliscopes waveform and the A (DC voltage) of the center of the Traverse waveform. Confirm the following : A/B x 100 = less than 22% Traverse waveform 10 KEY board SLED board
39、DISPLAY board MAIN board SPINDLE board LOADING board BD board HEADPHONE board TRANSFORMER board SECTION 6 DIAGRAMS 6-1. CIRCUIT BOARDS LOCATION 11 6-2. IC PIN FUNCTION IC801 SYSTEM CONTROL, FLUORESCENT INDICATOR TUBE DRIVE (CXP82316-060Q) Function Connected to +5V. Audio bus input. Connected to +5V.
40、 Not used. (open) Latch signal output to digital filter (IC303). Serial clock output. SENSE signal input. Serial data output. Read out clock output for subcode Q data. Subcode Q data input. Not used. (open) Analog muting control signal output. Optical pickup laser diode control output. Serial data l
41、atch signal output. Not used. (open) Remote commander volume +. (Not used) Remote commander volume . (Not used) Loading motor control signal output. Key input. (S801 to S810, S820 to S826, S828) ADJ, AFADJ test pin. Loading IN/OUT switch input. Reset signal input. Clock input. (4 MHz) Clock output.
42、(4 MHz) Ground Not used. (open) Fluorescent Indicator Tube segment output. Fluorescent Indicator Tube grid output. 30V pin for Fluorescent Indicator tube. Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 to 27 28 29 30 31 32 33 34 to 41 42 to 62 63 to 70 71 72 73 74 75 76 77 78 79 80
43、 Pin Name TIMER RM (BUSIN) +5V OPEN OPEN (BUS-OUT) PRGL CLK SENSE DATA SQCK SUBQ OPEN AMUTE LDON XLT RVLED RV+ RV LDOUT LDIN KEY0 to KEY5 ADJ/AFADJ IN/OUTSW RST EXTAL XTAL VSS OPEN S1 to S21 1G to 8G VFDP (30V) VDD (+5V) SEL1 IN PORT IN PORT IN PORT SCOR SEL2 SEL3 I/O I O O I O O I O O O O O O O I I
44、 I I O O O I Connected to Ground. Connected to +5V. Read out timing signal input for subcode Q data. Connected to Ground. Connected to +5V. +5V pin. 27 Ref. No.Part No.DescriptionRemark SECTION 7 EXPLODED VIEWS NOTE: Items marked “*” are not stocked since they are seldom required for routine service
45、. Some delay should be anticipated when ordering these items. The mechanical parts with no reference number in the exploded views are not supplied. Hardware (# mark) list and accessories and pack- ing materials are given in the last of this parts list. 7-1. FRONT PANEL SECTION Ref. No.Part No.Descri
46、ptionRemark * 14-980-480-01CUSHION (LOADING) 24-978-900-01PANEL, LOADING 34-977-590-21KNOB (AMS) 43-354-981-01SPRING (SUS), RING 54-950-189-01KNOB (A) (VOL) 6X-4946-658-1PANEL ASSY (ALS), FRONT 74-978-398-01CUSHION 84-963-404-21EMBLEM (5-A), SONY 94-951-620-01SCREW (2.6X8), +BVTP * 101-658-815-11HEA
47、DPHONE BOARD * 111-658-813-11KEY BOARD * 12A-4673-819-A DISP BOARD, COMPLETE 133-363-099-01SCREW (CASE 3 TP2) * 144-978-901-01CASE (409526) * 154-962-329-01DAMPER 164-977-589-21BUTTON (POWER) 174-977-358-01CUSHION (8X12.5) * 184-962-201-01PLATE (HP), GROUND 19X-3371-435-1FOOT ASSY (F50150S) 204-978-897-01PLATE, INDICATION 1 2 3 4 5 7 8 9 9 10 11 13 16 18 #1 #1 not supplied Supplied with RV350 Supplied with J350 20 13 14 15 17 #1#1 6 7 9 9 17 19 not supplied not supplied 12 not supplied not supplied 19