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1、MICROFILM US Model Canadian Model AEP Model UK Model E Model SERVICE MANUAL CDP-M11C Model Name Using Similar MechanismNEW CD Mechanism TypeCDM42-5BD19 Base Unit NameBU-5BD19 Optical Pick-up NameKSS-213BA/S1NP SPECIFICATIONS CDP-M11C is the CD section in CMT-M11C. COMPACT DISC PLAYER RadioFans.CN 收音
2、机爱 好者资料库 2 TABLE OF CONTENTS 1.SERVICING NOTES 1-1.Mechanism Motor Direct Drive Mode . 3 1-2.Aging Mode. 3 2.GENERAL. 4 3.DISASSEMBLY. 8 4.TEST MODE.12 5.ELECTRICAL ADJUSTMENTS.12 6.DIAGRAMS 6-1.Printed Wiring Board BD Section .15 6-2.Schematic Diagram BD Section .17 6-3.Schematic Diagram MAIN/PANEL
3、/MOTOR Section . 21 6-4.Printed Wiring Boards MAIN/PANEL/MOTOR Section . 25 6-5.IC Pin Function Description.32 7.EXPLODED VIEWS. 34 8.ELECTRICAL PARTS LIST.39 NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT The laser diode in the optical pick-up block may suffer electro- static break-down b
4、ecause of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged a
5、nd should be handled with care. NOTES ON LASER DIODE EMISSION CHECK The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick-up block. Therefore, when checking the laser diode emis- sion, observe from more than 30 cm aw
6、ay from the objective lens. Notes on chip component replacement Never reuse a disconnected chip component. Notice that the minus side of a tantalum capacitor may be dam- aged by heat. Flexible Circuit Board Repairing Keep the temperature of the soldering iron around 270 C dur- ing repairing. Do not
7、touch the soldering iron on the same conductor of the circuit board (within 3 times). Be careful not to apply force on the conductor when soldering or unsoldering. This appliance is classified as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT MARKING is located on the rear exterior. Laser compon
8、ent in this product is capable of emitting radiation exceeding the limit for Class 1. The following caution label is located inside the unit. CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. ATTENTION AU
9、 COMPOSANT AYANT RAPPORT LA SCURIT! LES COMPOSANTS IDENTIFIS PAR UNE MARQUE ! SUR LES DIAGRAMMES SCHMATIQUES ET LA LISTE DES PICES SONT CRITIQUES POUR LA SCURIT DE FONCTIONNEMENT. NE REMPLACER CES COM- POSANTS QUE PAR DES PICES SONY DONT LES NUMROS SONT DONNS DANS CE MANUEL OU DANS LES SUPPLMENTS PU
10、BLIS PAR SONY. SAFETY-RELATED COMPONENT WARNING! COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB
11、LISHED BY SONY. RadioFans.CN 收音机爱 好者资料库 3 1-1. MECHANISM MOTOR DIRECT DRIVE MODE Functional Overview A mechanism has three motors (M400, M401 and M402), and if a motor does not run, each motor can be driven during the time that the button is pressed. Setting Method While pressing DISC SKIP button an
12、d 6 OPEN/CLOSE 3 button, insert the AC plug cord into the AC outlet. (Disc LEDs are all blinking in green and orange.) Button Input and Operation in Mechanism Motor Direct Drive Mode Table 1-1. SECTION 1 SERVICING NOTES BUTTONOPERATIONMOTOR ) +Carrier UP = 0Carrier DOWN M400 Tray IN pTray OUT M402 6
13、 OPEN/ CLOSE 1 Gear 6 OPEN/ M401 CLOSE 2 Chucking Releasing Method Turn off the power switch, and this mode is reset. 1-2. AGING MODE For the AGING MODE, refer to the CMT-M11C service manual (Parts No.: 9-960-794-11). RadioFans.CN 收音机爱 好者资料库 4 SECTION 2 GENERAL This section is extracted from instruc
14、tion manual. 5 6 7 8 This set can be disassembled in the order shown below. SECTION 3 DISASSEMBLY COVER, FRONT PANEL SECTION (Page 8) POWER/TRAY ADDRESS BOARD (Page 10) OPTICAL PICK-UP (KSS-213BA/S1NP) (Page 11) DISC TABLE ASSY, MOTOR DRIVE BOARD (Page 10) FRAME (L), (R) ASSY (Page 11) BACK COVER, M
15、AIN BOARD (Page 9) REINFORCEMENT (TOP), CARRIER ASSY (Page 9) 4cushion (T-SW) 5wire (flat type) (7 core) (CN110) 6two screws (+BTT M 3 6) 7front panel section 2two screws (ALUMINUM) 5wire (flat type) (5 core) (CN109) 1two screws (CASE 3 TP2) Note: Follow the disassembly procedure in the numerical or
16、der given. COVER, FRONT PANEL SECTION 1two screws (CASE 3 TP2) 3cover 9 BACK COVER, MAIN BOARD REINFORCEMENT (TOP), CARRIER ASSY 1supplied with OPT cap 3screw (+BTTM3 6) 4back cover 6four connectors (CN105 - 108) 9main board 2reinforcement (TOP) 4carrier assy 1four screws (+BV3 8) 3screw (+PTPWH2.6
17、8) 3screw (+BTTM3 6) 3two screws (+BTTM3 6) 2screw (+BVTP3 10) 3screw (+BTTM3 6) 5rivet 6four connectors (CN100 - 103) 7FPC cable (CN104) 8two screws (+BVTT3 6) 3screw (+PTPWH2.6 8) 10 POWER/TRAY ADDRESS BOARD DISC TABLE ASSY, MOTOR DRIVE BAORD 6three screws (+P2.6 8) 8tray address board 7sheet (F)
18、4rivet 5sheet (S) 1screw (+BVTP3 8) 3power board 2screw (+BVTT3 5) 3two screws (+P3 4) 7three connectors (CN203, 405, 406) 6screw (+BVTT 3 5) 7two connectors (CN201, 202) 1three disc table assy 4joint (front) 5Remove the four solders of mode motor assy (M401), motor (O/C) assy (M402). 8motor dirve b
19、oard 2two screws (+P3 5) 2screw (+BVTT3 5) 9four washers 11 FRAME (L), (R) ASSY OPTICAL PICK-UP (KSS-213BA/S1NP) 2screw (BVTT3 5) lever (up and down R) B 4joint (middle) 6frame (L), (R) assy lever (up and down L) A 1Rotate the worm gear in direction A to lower the levers (up and down L, R) in direct
20、ion B. 5four screws (BV3 8) Note: when mounting the frame (L) and (R) assemblies, engage the elevat- ing shaft withe the grooves of racks (up and down). 3screw (P3 4) 2screw (BVTT3 5) 2carrier assy 8wire (flat type) (16 core) 3two screws (PTPWH M2.6 6) 1yoke bracket 5Open the lever to direction of t
21、he arrow A. A 3two screws (PTPWH M2.6 6) 6sled shaft 4Lift up this base (outsart) assy. 7optical pick-up (KSS-213BA/S1NP) 12 SECTION 4 TEST MODE SECTION 5 ELECTRICAL ADJUSTMENTS BD TEST MODE Functional Overview The BD test mode is used to check the BD block. When this mode is activated, a mechanism
22、is kept in stop status and GFS is not monitored. A checking status is displayed with disc LEDs. Setting the Test Mode 1.Load a disc on the tray of disc 1 and have a disc chucked. 2.Turn off the power switch once, and connect TP (TEST) and TP (GND) on MAIN board, then again turn on the power switch.
23、3.Thus, the test mode is activated. Note:When the test mode is activated, disc LEDs are all turned off and GFS is not monitored. Button Input and Operation in Test Mode Table 4-1. BUTTON 6 OPEN/ CLOSE 1 6 OPEN/ CLOSE 2 6 OPEN/ CLOSE 3 OPERATION LED on DISC 1 turns on, normal focus gain is set, and C
24、LV is fixed to 12 cm. LED on DISC 2 turns on, tracking servo and sled servo are turned off. LED on DISC 3 turns on, and tracking balance value is displayed. Releasing the Test Mode 1.Turn off the power switch, and disconnect a short wire be- tween TP (TEST) and TP (GND) on MAIN board. 2.Thus, the se
25、t becomes ready for normal operation. Notes: 1.Use YEDS-18 disc (Part No.: 3-702-101-01) unless otherwise indicated. 2.Use the oscilloscope with more than 10 M impedance. 3.Clean an object lens by an applicator with neutral detergent when the signal level is low than specified value with the fol- lo
26、wing checks. 4.Adjust the focus bias adjustment when optical pick-up is re- placed. Focus Bias Adjustment This adjustment is to be done when the optical pick-up is replaced. Condition: This adjustment is performed with the set placed hori- zontally. Connection: + BD board TP (RF) TP (VC) oscilloscop
27、e (AC range) Adjustment Procedure: 1.Connect the oscilloscope to TP (RF) and TP (VC) on BD board. 2.Turned power switch on. (Stop mode) 3.Put disc (YEDS-18) in and press the button. 4.Adjust RV101 so that the oscilloscope waveform is as shown in the figure below (eye pattern). A good eye pattern mea
28、ns that the diamond shape () in the center of the waveform can be clearly distinguished. RF signal reference waveform (eye pattern) + BD board TP (FEO) TP (VC) oscilloscope When observing the eye pattern, set the oscilloscope for AC range and raise vertical sensitivity. S-Curve Check Connection: Pro
29、cedure: 1.Connect the oscilloscope to TP (FEO) and TP (VC) on BD board. 2.Connect the TP (FOK) and TP (GND) with lead wire. 3.Turned power switch on. 4.Put disc (YEDS-18) in and turned power switch on again and actuate the focus search. (actuate the focus search when disc table is moving in and out.
30、) VOLT/DIV: 200 mV TIME/DIV: 150 ns (with the 10 : 1 probe in use) 1.3 0.3 Vp-p A B + BD board TP (TEO) TP (VC) oscilloscope (DC range) + BD board TP (RF) TP (VC) oscilloscope 5.Confirm that the oscilloscope waveform (S-curve) is symmetri- cal between A and B. And confirm peak to peak level within 2
31、.4 0.7 Vp-p. S-curve waveform 6.After check, remove the lead wire connected in step 2. Note: Try to measure several times to make sure that the ratio of A : B or B : A is more than 10 : 7. Take sweep time as long as possible and light up the brightness to obtain best waveform. RF Level Check Connect
32、ion: Procedure: 1.Connect the oscilloscope to TP (RF) and TP (VC) on BD board. 2.Turned power switch on. (stop mode) 3.Put disc (YEDS-18) in and press the button. 4.Confirm that oscilloscope waveform is clear and check RF signal level is correct or not. Note: Clear RF signal waveform means that the
33、shape “” can be clearly distinguished at the center of the waveform. RF signal waveform E-F Balance (Traverse) Check Connection: Procedure: 1.Connect the TP (TEST) and TP (GND) with lead wire. (Test mode) 2.Connect the oscilloscope to TP (TEO) and TP (VC) on BD board. 3.Turned power switch on. 4.Put
34、 disc (YEDS-18) in and press the button. 5.Press the 6 OPEN/CLOSE 2 button. (Tracking servo and sled servo are turned off.) 6.Confirm that the oscilloscope waveform is symmetrical on the top and bottom in relation to 0 Vdc, and check this level. Traverse waveform 7.After check, remove the lead wire
35、connected in step 1. Focus/Tracking Gain Adjustment (RV102, RV103) This gain has a margin, so even if it is slightly off. There is no problem. Therefore, do not perform, this adjustment. Please note that it should be fixed to mechanical center position when you moved and do not know original positio
36、n. Adjustment Location : BD BOARD Side B A B symmetry within 2.4 0.7 Vp-p VOLT/DIV: 200 mV TIME/DIV: 500 ns (with the 10 : 1 probe in use) level: 1.3 0.3 Vp-p level: 300 100 mVp-p IC104 IC102 IC101 FEI TEI GND FOK RF RV101 RV103 TEO FEO VC RV102 MAIN BOARD Component Side SECTION 6 DIAGRAMS Circuit B
37、oards Location PHOTO SENSOR board MOTOR DRIVE board CHUCKING SW board GEAR SELECT board BD board PANEL (LOWER) board PANEL (UPPER) board MAIN board LIGHT CONNECTOR board POWER board TRAY ADDRESS board 13 14 TP (GND) TP (TEST) IC103 20 Waveforms BD Section 1 IC101 # (RFO) (PLAY Mode) 500 mV/DIV, 500
38、ns/DIV6 IC103 (XPCK) MAIN/PANEL/MOTOR Section 1 IC103 $ (X1) 3 Vp-p 10 MHz 5.3 Vp-p 14 ns 2 IC101 $ (TEI) (PLAY Mode) 50 mV/DIV, 1 s/DIV7 IC103 (BCLK) 5 Vp-p 474 ns 3 IC101 2 (FEI) (PLAY Mode) 50 mV/DIV, 1 s/DIV8 IC103 (LRCK) 5.1 Vp-p 22.7 s 4 IC103 3 (MDP) (PLAY Mode)9 IC104 6 (XTO) 4.6 Vp-p 16.934
39、4 MHz 5 IC103 (RFCK) Approx. 150 mVp-p Approx. 1.3 Vp-p Approx. 100 mVp-p 2.6 Vp-p 7.6 s 5.1 Vp-p 136 s 29 IC Block Diagrams BD Section IC101CXA1782BQ 36 PHD2 PHD1 PHD 33 LD 32 RF M 31 RF O 30 RF I 29 CP 28 CB 27 CC1 26 CC2 25 FOK 24 SENS 23 C. OUT 22 XRST 21 DATA 20 XLT 19 CLK 18 VCC 17 ISET 16 SL
40、0 15 SL M 14 SL P 13 12 TA O TA M 11 FSET 10 TG2 9 TGU 8 SRCH 7 FE M 6 FE O 5 FLB 4 FGD 3 FDFCT 2 FEI 1 FEO 48VC 47TDFCT 46TZC 45ATSC 44TEI 43LPFI 42TEO 41VEE 40EI 39E 38F 37FE BIAS + + + + + + + + + + + + + + + + + + + + + + + + + + + APC LEVELS FOK MIRR DFCT RF IV AMP2 RF IV AMP1 FE AMP F IV AMP E
41、 IV AMP TE AMP FZC COMP BAL1 BAL2 BAL3 TOG1 TOG2 TOG3 TTL IIL IIL TTL TTL IIL IIL DATA RESISTOR INPUT SHIFT RESISTOR ADDRESS DECODER OUTPUT DECODER HPF COMPLPF COMP TZC COMP DFCT DFCT TM1 FS4 ATSC WINDOW COMP FCS PHASE COMPENSATION TRACKING PHASE COMPENSATION ISET FS1 FS2 TM4 TM5 TM6 TM3 TM7 TG2 F S
42、ET TG1 TM2 + TOG1-3FS1-4TG1-2TM1-7PS1-4 BAL1-3 3534 30 IC102BA6397FP 1 2 3 4 7 8 9 10 11 12 13 14 28 27 26 24 22 21 20 19 18 17 DRIVE BUFFER DRIVE BUFFER LEVEL SHIFT LEVEL SHIFT THERMAL SHUT DOWN REGULATOR DRIVER MUTE LEVEL SHIFT DRIVE BUFFER DRIVE BUFFER DRIVE BUFFER DRIVE BUFFER LEVEL SHIFT DRIVE
43、BUFFER DRIVE BUFFER 15 16 23 25 5 6 OUT1A OUT1B IN1A IN1B TR-B REG 0 XRST GND IN2A IN2B OUT2A OUT2B GND OP-OUT GND OUT4A OUT4B IN4A IN4B VC VCC VCCVCC VCC IN3B IN3A OUT3B OUT3A OP+ OP IC103CXD2507AQ 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33
44、 32313029282726252423222120 52535455565758596061626364 19 FOK MON MDP MDS LOCK TEST FILO FILI PCO VSS AVSS CLTV AVDD RF BIAS ASYI ASYO ASYE WDCK DATA XRST SENS MUTE SQCK SQSO EXCK SBSO SCOR VSS WFCK EMPH DOUT C4M FSTT XTSL XTAO XTAI MNTO SERVO AUTO SEQUENCER CPU INTERFACE DIGITAL CLV SUB CODE PROCES
45、SOR EFM DEMODULATOR DIGITAL PLL ASYMMETRY CORRECTOR D/A INTERFACE ERROR CORRECTOR 16K RAM DIGITAL OUT CLOCK GENERATOR LRCK PCMD BCLK GTOP XUGF XPCK VDD GFS RFCK CZPO XROF MNT3 MNT1 XLON SPOD SPOC SPOB SPOA CLKO VDD XLTO DATO CNIN SEIN CLOK XLAT 3 5 14 4 5 3 6 31 IC104PCM1710U-B 1 2 3 4 5 6 7 8 9 10
46、11 12 13 14 27 26 25 24 23 22 21 20 19 18 17 16 15 28 INPUT INTERFACEDIGITAL FILTER NOISE SHAPER 5-LEVEL DAC RIGHT LOW-PASS FILTER RIGHT 3-STAGE AMP RIGHT LOW-PASS FILTER LEFT 3-STAGE AMP LEFT 5-LEVEL DAC LEFT MODE CONTROL TIMING CONTROL LRCIN DIN BCKIN CLKO XTI XTO DGND VDD VCC2R GND2R EXT1R EXT2R
47、VOUTR GND1 ML/DSD MC/DM2 MD/DM1 MUTE MODE CKSL DGND VDD VCC2L VCC1 GND2L EXT1L EXT2L VOUTL MAIN/PANEL/MOTOR Section IC101CXA1291P 1236 91016151411 AMP2 THERMAL SHUT DOWN AND CURRENT LIMITER 78 AMP1 AMP3 +VIN2 VIN2 OUT2 OUT1 VIN1 +VIN1 VEEVEE +VIN3 VIN3 OUT3 NC NC VCC 32 6-5.IC PIN FUNCTION DESCRIPTION MAIN BOARD IC103PD78014FGC-532-AB8 (SYSTEM CONTROLLER) Pin No.Pin NameI/OFunction 1C.SW2IDetection input from the chucking address switch (S402) 2C.SW1IDetection inp