Sony-CDPCX555ES-cd-sm 电路图 维修手册.pdf

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1、MICROFILM SERVICE MANUAL COMPACT DISC PLAYER US Model Canadian Model Model Name Using Similar MechanismCDP-CX300 CD Mechanism TypeCDM54-KIBD35B Base Unit TypeKSM-213BFN/C2NP Optical Pick-up TypeKSS-213B/C2N SPECIFICATIONS CDP-CX333ES/CX555ES Photo: CX555ES 333ES 555ES RadioFans.CN 收音机爱 好者资料库 2 TABLE

2、 OF CONTENTS 1.SERVICING NOTES.2 2.GENERAL.8 3.DISASSEMBLY.9 4.SERVICE MODE. 12 5.TEST MODE. 16 6.MECHANICAL ADJUSTMENTS. 17 7.ELECTRICAL ADJUSTMENT. 19 8.DIAGRAMS 8-1.Block Diagram BD Section . 21 8-2.Block Diagram MAIN Section . 22 8-3.Note for Printed Wiring Boards and Schematic Diagrams . 23 8-4

3、.Printed Wiring Board BD Board . 24 8-5.Schematic Diagram BD Board . 25 8-6.Printed Wiring Board MAIN Board . 26 8-7.Schematic Diagram MAIN Board (1/3) . 28 8-8.Schematic Diagram MAIN Board (2/3) . 29 8-9.Schematic Diagram MAIN Board (3/3) . 30 8-10. Printed Wiring Board JACK Board . 31 8-11. Schema

4、tic Diagram JACK Board . 31 8-12. Printed Wiring Board DISPLAY Board . 32 8-13. Schematic Diagram DISPLAY Board . 33 8-14. Printed Wiring Board JOG Board . 34 8-15. Schematic Diagram JOG Board . 35 8-16. Printed Wiring Boards D.SENSOR (IN)/ D.SENSOR (OUT)/SENSOR (T) Boards . 36 8-17. Schematic Diagr

5、am D.SENSOR (IN)/ D.SENSOR (OUT)/SENSOR (T) Boards . 37 8-18. Printed Wiring Boards D.MOTOR/D.SWITCH/ KEY/LED/L.T.MOTOR/L.SWITCH (A)/ L.SWITCH (B) Boards . 38 8-19. Schematic Diagram D.MOTOR/D.SWITCH/ KEY/LED/L.T.MOTOR/L.SWITCH (A)/ L.SWITCH (B) Boards . 39 8-20. Printed Wiring Board POWER Board . 4

6、0 8-21. Schematic Diagram POWER Board . 41 8-22. IC Pin Function Description . 49 9.EXPLODED VIEWS. 54 10.ELECTRICAL PARTS LIST. 61 ATTENTION AU COMPOSANT AYANT RAPPORT LA SCURIT! LES COMPOSANTS IDENTIFIS PAR UNE MARQUE ! SUR LES DIAGRAMMES SCHMATIQUES ET LA LISTE DES PICES SONT CRITIQUES POUR LA SC

7、URIT DE FONCTIONNEMENT. NE REMPLACER CES COM- POSANTS QUE PAR DES PICES SONY DONT LES NUMROS SONT DONNS DANS CE MANUEL OU DANS LES SUPPLMENTS PUBLIS PAR SONY. SAFETY-RELATED COMPONENT WARNING! COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST

8、ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB- LISHED BY SONY. 4-217-909-0 4-217-909-1 4-217-909-2 4-217-909-3 CX333ES: US model CX333ES: Canadian model CX555ES: US model CX555ES: Canadian model PART N

9、o.MODEL MODEL IDENTIFICATION BACK PANEL PART No. SECTION 1 SERVICING NOTES RadioFans.CN 收音机爱 好者资料库 3 SAFETY CHECK-OUT After correcting the original service problem, perform the follow- ing safety check before releasing the set to the customer: Check the antenna terminals, metal trim, “metallized” kn

10、obs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below. LEAKAGE TEST The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes). L

11、eakage current can be measured by any one of three methods. 1.A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers instructions to use these instruments. 2.A battery-operated AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job.

12、 3.Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indica- tion is 0.75 V, so analog meters must have an accurate low- voltage scale. The Simpson 250 and Sanwa SH-63Trd are ex- amples of a passive VOM that is suitable. Nearly all battery o

13、perated digital multimeters that have a 2 V AC range are suit- able. (See Fig. A) Fig. A.Using an AC voltmeter to check AC leakage. 1.5 k0.15 F AC voltmeter (0.75 V) To Exposed Metal Parts on Set Earth Ground The laser diode in the optical pick-up block may suffer electro- static break-down because

14、of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and shou

15、ld be handled with care. NOTES ON LASER DIODE EMISSION CHECK The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick-up block. Therefore, when checking the laser diode emis- sion, observe from more than 30 cm away from

16、 the objective lens. LASER DIODE AND FOCUS SEARCH OPERATION CHECK Carry out the “S curve check” in “CD section adjustment” and check that the S curve waveforms is output three times. Notes on chip component replacement Never reuse a disconnected chip component. Notice that the minus side of a tantal

17、um capacitor may be dam- aged by heat. Flexible Circuit Board Repairing Keep the temperature of the soldering iron around 270 C dur- ing repairing. Do not touch the soldering iron on the same conductor of the circuit board (within 3 times). Be careful not to apply force on the conductor when solderi

18、ng or unsoldering. NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous ra- diation exposure. RadioFans.CN 收音机爱 好者资料库 4 CD-TEXT TEST DISC This unit is able to display the

19、 TEXT data (character information) written in the CD on its fluorescent indicator tube. The CD-TEXT TEST DISC (TGCS-313:J-2501-126-A) is used for checking the display. To check, perform the following procedure. Checking Method: 1.Turn ON the power, set the disc on the disc table with the side labele

20、d as “test disc” as the right side, close the front cover, and chuck the disc. 2.The following will be displayed on the fluorescent indicator tube. (The display switches each time the TIME/TEXT button is pressed.) Display: CD TEXT TEST DISC (Album Title) 3.Press the button and play back the disc. 4.

21、The following will be displayed on the fluorescent indicator tube. (If nothing is displayed, press the TIME/TEXT button.) Display: 1 kHz/0 dB/ L ?(38h to 3Fh) A B C D E F G (40h to 47h) H I J K L M N O (48h to 4Fh) P Q R S T U V W (50h to 57h) X Y Z _(58h to 5Fh) a b c d e f g(60h to 67h) h ij k l m

22、 n o(68h to 6Fh) p q r s t u v w(70h to 77h) x y z I (78h to 7Fh) i (A0h to A7h) 8859-1 C PR (A8h to AFh) 23 (B0h to B7h) 1 (B8h to BFh) (C0h to C7h) (C8h to CFh) D (D0h to D7h) Y(D8h to DFh) (E0h to E7h) (E8h to FFh) (F0h to F7h) y(F8h to FFh) No.66 No.67 to No.99 113 424 Displayed Contents N All t

23、he same N All the same N All the same N All the same N All the same N All the same N All the same X Y Z _(58 N All the same N All the same N All the same x y z I (78 i (A0 is not displayed (A8 C PR are not displayed (B0 23 are not displayed (B8 1 are not displayed N All the same N All the same N All

24、 the same Y(D8 N All the same N All the same o (F0 N All the same N All the same N All the same to N All the same 113 424 Table 2: CD-TEXT TEST DISC Recorded Contents and Display (In this unit, some special characters cannot be displayed. This is no a fault.) 6 PRECAUTIONS AT SERVICING Alignment of

25、door drive gear phase. (Fig. 1) Cleaning of optical pick-up. (Fig. 2) Handling of wires (loading motor). (Fig. 3) Destruction of IC due to shortcircuit. (Fig. 4) door (CD) door drive gear Align a slit of door (CD) with a marking on the bottom land of gear tooth when the gear is rotated fully in arro

26、w direction, as shown. optical pick-up magnet assembly Remove the magnet assembly, and clean the lens of optical pick-up through this hole. ALIGNMENT OF DOOR DRIVE GEAR PHASE WITH DOOR (CD) (Fig. 1) CLEANING OF OPTICAL PICK-UP (Fig. 2) 7 HANDLING OF WIRES (LOADING MOTOR) (Fig. 3) gear (table) JACK b

27、oard lead pin MAIN board loading motor When assembling this set after service, let the wires connected from loading motor to MAIN board through a notch of JACK board and clamp with a lead pin so that they are not caught in by the gear (table). Be careful of shortcircuit here. heatsink Power transfor

28、mer DESTRUCTION OF IC DUE TO SHORTCIRCUIT (Fig. 4) In removing or mounting the back panel or MAIN board with the power supplied, an accidental shortcircuit of heatsink to the power transformer could destroy the IC on heatsink. 8 SECTION 2 GENERAL 1 STANDBY indicator 2 1/u button 3 TIMER switch 4 KEY

29、BOARD jack 5 CONTINUE button 6 GROUP1 button and indicator 7 SHUFFLE button 8 GROUP2 button and indicator 9 PROGRAM button 0 GROUP3 button and indicator ! REPEAT button ! GROUP4 button and indicator ! TIME/TEXT button ! HIT LIST button and indicator ! AMS, PUSH ENTER knob and button ! MEGA CONTROL b

30、utton and indicator ! EASY PLAY button and indicator ! X-FADE button ! MEMO SEARCH button MENU/NO button +100 button YES button DISC/CHARACTER, PUSH ENTER knob and button CHECK button CLEAR button NO DELAY button FADER button IR Repeater window (CX555ES) GROUP5 button and indicator # GROUP6 button a

31、nd indicator # GROUP7 button and indicator # GROUP8 button and indicator # GROUP FILE button # FILTER switch # OPEN/CLOSE button # button and indicator # P button and indicator # p button LOCATION OF CONTROLS Front Panel 1 2ND CD IN jack 2 LINE OUT jack 3 CONTROL A1II jack 4 COMMAND MODE CD switch 5

32、 DIGITAL OUT OPTICAL output terminal Rear Panel 1 2 3 4 68! !0 579 ! ! ! ! ! ! # # # # # 123 45 9 FRONT PANEL ASSEMBLY TABLE (300) ASSEMBLY Note: Follow the disassembly procedure in the numerical order given. SECTION 3 DISASSEMBLY 2connector (CNP203) 3three screws (BVTP3 8) 3three screws (BVTP3 8) 5

33、front panel assembly 4claw 4claw 1flat wire (CN502) 6cover (chassis) 4screw (BVTP3 8) 2screw (BVTP3 8) 9table (300) assembly 1connector (CN504) !washer LED board 2two screws (BVTP3 8) 3bracket (F.W) 5window 6LED board 8guide (door.T) 7screw (BVTP3 16) 10 BASE (DOOR, GEAR) ASSEMBLY AND COVER (P. T.)

34、POP-UP ASSEMBLY 2two screws (BVTP3 8) 9bracket (guide.B) 7three screws (BVTP3 8) !two screws (BVTP3 8) !cover (P.T) 6base (door.gear) assembly 1connector (CN509) 3cover (front) 8four screws (BVTP3 8) 5five screws (BVTP3 8) A A 4Remove the door assembly in arrow B direction. B 1step screw 3pop-up ass

35、embly 2screw (PTPWH3 6) 11 3two screws (BVTP3 8) 6four screws (3 8) 6three screws (3 8) 3two screws (BVTP3 8) 7back panel section 1flat wire (CN501) 2two connectors (CN503, 507) 4MAIN board 5connector (CN991) 2two connectors (CN901, 903) 2five connectors CN505, 508, 510, 511, 902 () 4four screws (BV

36、TP3 8) 1two screws (BVTP3 8) 1two screws (BVTP3 8) 6three screws (BVTP3 8) 6six screws (BVTP3 8) 8CDM assembly 7screw (PSW3 8) 3POWER board 2four screws (PTTWH3 6) 5bracket (top) MAIN BOARD AND BACK PANEL SECTION POWER BOARD AND CDM ASSEMBLY 12 SECTION 4 SERVICE MODE SPECIAL FUNCTION This unit is pr

37、ovided with several service modes. Details are shown in the following table. Mode name ALL ERASE AGING MODE LOARDING AGING MODE TABLE AGING MODE DOOR POP UP AGING MODE TABLE LOTATION MODE TITLE MEMO SHIFT MODE MODEL NAME DISPLAY MICROPROCESSOR VERSION DISPLAY ALL LIT MODE MECHANISM ADJUSTMENT MODE S

38、HIPMENT MODE TITLE MEMO RECORDING CHECK MODE Power supply state OFF ON ON ON ON ON ON ON ON ON ON ON ON Button operation CLEAR + GROUP1 + OPEN/CLOSE + +100 GROUP2 + OPEN/CLOSE + +100 GROUP3 + OPEN/CLOSE + +100 GROUP4 + OPEN/CLOSE + +100 GROUP5 + OPEN/CLOSE + +100 GROUP7 + OPEN/CLOSE + +100 GROUP1 +

39、+ +100 GROUP2 + + +100 GROUP3 + + +100 GROUP4 + + +100 GROUP5 + + +100 GROUP6 + + +100 Remarks Note 1 Used in adjustment Note 1 Note 1 1/u Note 1 Do not execute unless with a proper reason, otherwise the memory of the title memo recorded by the customer will be erased. The title memo recording check

40、 mode is not required for servicing. Do not execute. ALL ERASE This mode is used for clearing information such as the title memo. Do not execute if information such as the title memo is not to be erased. Procedure: While pressing the CLEAR button with the power OFF, press the 1/ubutton and turn on t

41、he power. The fluorescent indicator tube displays “ALL ERASE” and all memories will be cleared. AGING MODE Mode which repeatedly changes and plays back discs automati- cally in the unit. It will repeat aging as long as no errors occur. If an error occurs during aging, it will stop all servos, motors

42、, etc. instantaneously, display the error number, and stop opera- tions. However, the stopping conditions differ according to whether the unit is equipped with the “self-protection function during errors” described later. The function serves to maintain the state of the unit when errors occur. 1. Di

43、sc change 2. Load in 3. TOC read 4. Access of last track 5. 3 second playback 6. Access of first track 7. 3 second playback 8. Load out 1. No. 60 2. No. 240 3. No. 180 4. No. 300 5. No. 120 Sequence of Aging Mode $ $ $ $ $ $ $ $ $ Order of Disc Change $ $ $ $ $ $ 13 Special Aging Mode Functions The

44、aging mode is provided with the following convenient func- tions Disc setting mode (*1) Selection of presence of protection function during error (*2) Count function of aging cycle (*3) *1 Disc setting mode: 5 discs are set before setting the aging mode. This mode makes the setting of these discs mo

45、re easy. *2 Self protection function during errors: Function which voluntarily corrects errors which occur dur- ing normal operations by retries. If this function is not provided, all operations will be stopped without retiring. It is suitable for checking errors with low re- producibility. If this function is provided, and errors can be corrected by retries, aging will be continued without stopping. *3 Aging cycle count function: Functions which displays the number of agings carried out on the Fluorescent indicator tube