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1、 1 SPECIFICATIONS Model Name Using Similar MechanismCDP-XE500 CD Mechanism TypeCDM14-5BD22 Base Unit TypeBU-5BD22 Optical Pick-up TypeKSS-213BA/F-NP SERVICE MANUALAEP Model UK Model COMPACT DISC PLAYER MICROFILM CDP-XE510 Photo: BLACK RadioFans.CN 收音机爱 好者资料库 2 This appliance is classified as a CLASS
2、 1 LASER product. The CLASS 1 LASER PRODUCT MARKING is located on the rear exterior. This caution label is located inside the unit. The laser component in this product is ca- pable of emitting radiation exceeding the limit for Class 1. CAUTION Use of controls or adjustments or performance of procedu
3、res other than those specified herein may result in hazardous radiation exposure. Notes on chip component replacement Never reuse a disconnected chip component. Notice that the minus side of a tantalum capacitor may be damaged by heat. Flexible Circuit Board Repairing Keep the temperature of solderi
4、ng iron around 270C during repairing. Do not touch the soldering iron on the same conductor of the circuit board (within 3 times). Be careful not to apply force on the conductor when soldering or unsoldering. SAFETY-RELATED COMPONENT WARNING ! COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE WITH MARK
5、 ! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. TABLE OF CONTENTS 1. SERVICING NOTE. 3 2. GENERAL. 4 3. DISASSEMBLY 3-1. Front Panel . 5
6、3-2. Base Unit (BU-5BD22). 5 4. TEST MODE. 6 5. ELECTRICAL BLOCK CHECKING. 8 6. DIAGRAMS 6-1. IC Block Diagrams . 10 6-2. Circuit Boards Location. 13 6-3. Printed Wiring Board BD Section . 15 6-4. Schematic Diagram BD Section . 17 6-5. Printed Wiring Board Main Section . 19 6-6. Schematic Diagram Ma
7、in Section . 21 6-7. Printed Wiring Board Panel Section . 23 6-8. Schematic Diagram Panel Section . 25 6-9. Printed Wiring Board Loading, HP Section . 27 6-10. Schematic Diagram Loading, HP Section . 28 6-11. IC Pin Functions . 29 7. EXPLODED VIEWS 7-1. Main Section . 33 7-2. Mechanism Deck Section
8、(CDM14-5BD22). 34 7-3. Base Unit Section (BU-5BD22). 35 8. ELECTRICAL PARTS LIST. 36 MODEL IDENTIFICATION BACK PANEL Parts No. MODEL AEP, EE, CIS UK PARTS No. 4-987-946-0 4-987-946-1 Abbreviation EE: East European model RadioFans.CN 收音机爱 好者资料库 3 SECTION 1 SERVICING NOTE HOW TO OPEN THE DISC TRAY WHE
9、N POWER SWITCH TURNS OFF Insert a tapering driver into the aperture of the unit bottom, and turn in the direction of arrow. *To close the disc table, turn the driver in the reverse direction. Pull out disc table NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT The laser diode in the optical
10、pick-up block may suffer electrostatic breakdown because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic breakdown and also use the procedure in the printed matter which is included in the rep
11、air parts. The flexible board is easily damaged and should be handled with care. NOTES ON LASER DIODE EMISSION CHECK The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick-up block. Therefore, when checking the laser
12、diode emission, observe from more than 30 cm away from the objective lens. LASER DIODE AND FOCUS SEARCH OPERATION CHECK Carry out the “S curve check” in “CD section adjustment” and check that the S curve waveform is output two times. CD-TEXT TEST DISC This unit is able to display the text data (char
13、acter information) written in the CD on its fluorescent indicator tube. The CD-TEXT TEST DISC (TGCS-313: J-2501-126-A) is used for checking the display. To check, perform the following procedure. Procedure: 1. Turn ON the power and set the test disc. 2. Press the ” button and play back the disc. 3.
14、The following will be displayed on the fluorescent indicator tube. Display : 1kHz/0 dB/ L&R 4. Rotate the AMS knob to switch the track. The text data of each track will be displayed. Restrictions in CD-TEXT Contents and Display The micro processors RAM has limit of capacity in this unit, The display
15、 may not show all the track titles in a disc when you play the CD TEXT TEST DISC, but it is not unusual. In that case, “NOT DISPLAY” appears in the display. RadioFans.CN 收音机爱 好者资料库 4 SECTION 2 GENERAL LOCATION OF PARTS AND CONTROLS Front Panel ! AMS* knob ! PHONES jack ! p (stop) button ! P (pause)
16、button ! (play) button ! Display window ! MUSIC SCAN button ! PEAK SEARCH button ! EDIT/TIME FADE button * AMS is the abbreviation for Automatic Music Sensor. 1 POWER switch 2 PLAY MODE button 3 REPEAT button 4 TIME button 5 Disc tray 6 OPEN/CLOSE button 7 0/) buttons 8 CHECK button 9 CLEAR button !
17、 ENTER button 1342578906! ! 5 SECTION 3 DISASSEMBLY Note : Follow the disassembly procedure in the numerical order given. 3-1. FRONT PANEL In order to remove the front panel block when the power supply does not turn on, rotate the cam with tapering driver as the figure shows, and the loading part wi
18、ll be moved. Then pull out the loading part by your hand to remove the load- ing panel as the figure shows. After that take out the front panel block. Tapering driver Loading part Loading panel 1Turn the cam to the direction of ar- row (counter clock wise) by tapering driver. BU-5BD22 2Take off the
19、disc table. 3 Yoke bracket 4Remove the Base unit (BU-5BD22) to the direction of arrow. 3-2. BASE UNIT (BU-5BD22) 6 4-1. AF MODE The following checks can be performed in the AF mode, which is set by connecting the TP2 (AFADJ) terminal on MAIN board to the Ground and turning on the power. FL tube chec
20、k After all segments light up, when the button is pressed, the following will be displayed. (Partial lighting 1) When the p button is pressed, the following will be displayed. (partial lighting 2) The display will light up as follows (partial lighting 3) when the AMS knob is rotated to the right, an
21、d as follows (par- tial lighting 4) when rotated to the left. CHECK ) 0 P ENTER CLEAR MUSIC SCAN PEAK SEARCH EDIT/ TIME FADE PLAY MODE REPEAT TIME OPEN/ CLOSE PLAY STOP p SECTION 4 TEST MODE 12 13 14 All lit Partial lighting 1 Partial lighting 2 Button Button No. Displayed 0 1 2 4 6 7 9 10 11 Button
22、 Button No. Displayed Remote commander check When buttons other than the button are pressed when the whole display is lit, the display will change to partial lighting 2. When the “” button is pressed, the display will light up as follows. REMOCON PLAY (Partial lighting 5) When the OPEN/CLOSE button
23、is pressed, all will light up again. Key check All buttons have corresponding button numbers. When a button is pressed, the counter will count up and display the buttons num- ber. However, the counter will only count to “15”. It will not count for buttons already pressed once, but will display the b
24、uttons number. 88 TOTAL= 88 Display of button numberDisplay of counting A B C D E F (Partial lighting 1) (Partial lighting 2) JOG RIGHT JOG LEFT (Partial lighting 4) (Partial lighting 3) 7 MAIN BOARD Component Side IC631 TP2 (AFADJ) R622 TP1 (ADJ) IC621 CN621 4-2. ADJ MODE The following operations a
25、re performed in the ADJ mode, which is set by connecting the TP1 (ADJ) terminal to the Ground and turning on the power. During playback, there is no problem even if the GFS is continu- ously LOW. High speed search is prohibited during access. During playback, the gain of focus servo and spindle serv
26、o does not decrease. Servo related manual operations and measurement can be performed. (For details of operations, refer to Table of Button Operrations in ADJ Mode.) Table of Button Operations in ADJ Mode The jitter value display mode can be set after the all-music remaining number mode using the TI
27、ME button. The functions of the number buttons are shown in the following table. Function of Number Buttons (With the Attached Remote Commander) 1 2 3 4 5 6 7 8 10 Focus bias 8-step up Middle of focus bias up/down turning point Tracking servo, sled servo off Auto gain initialization Focus servo off
28、Focus bias 8-step down Immediate readjustment of focus bias Tracking servo, sled servo on Auto focus bias start point FunctionButton 4-3. CLV-S MODE The spindle servo for playback sets into the CLV-S mode when the TP2 (AFADJ) terminal is connected to Ground after turning on the power. R621 8 SECTION
29、 5 ELECTRICAL BLOCK CHECKING Note: 1. CD Block is basically designed to operate without adjustment. Therefore, check each item in order given. 2. Use YEDS-18 disc (3-702-101-01) unless otherwise indicated. 3. Use an oscilloscope with more than 10M impedance. 4. Clean the object lens by an applicator
30、 with neutral detergent when the signal level is low than specified value with the following checks. S Curve Check Procedure : 1. Connect oscilloscope to test point TP (FE) on BD board. 2. Connect between test point TP (FEI) and TP (VC) by lead wire. 3. Turn Power switch on. 4. Put disc (YEDS-18) in
31、 and turn Power switch on again and ac- tuate the focus search. (actuate the focus search when disc table is moving in and out.) 5. Check the oscilloscope waveform (S-curve) is symmetrical between A and B. And confirm peak to peak level within 31 Vp-p. S-curve waveform BD board TP (FE) TP (VC) symme
32、try A B within 3 1 Vp-p 6. After check, remove the lead wire connected in step 2. Note : Try to measure several times to make sure than the ratio of A : B or B : A is more than 10 : 7. Take sweep time as long as possible and light up the brightness to obtain best waveform. RF Level Check BD board TP
33、 (RF) TP (VC) oscilloscope Procedure : 1. Connect oscilloscope to test point TP (RF) on BD board. 2. Turn Power switch on. 3. Put disc (YEDS-18) in to play the number five track. 4. Confirm that oscilloscope waveform is clear and check RF sig- nal level is correct or not. Note: A clear RF signal wav
34、eform means that the shape “” can be clearly distinguished at the center of the waveform. RF signal waveform level : 1.25 0.25 Vp-p VOLT/DIV : 200mV TIME/DIV : 500ns E-F Balance (1 Track Jump) Check (Without remote commander) oscilloscope BD board TP (TE) TP (VC) Procedure : 1. Connect oscilloscpe t
35、o test point TP (TE) on BD board. 2. Turn Power switch on. 3. Put disc (YEDS-18) in to play the number five track. 4. Press the “P (Pause)” button. (Becomes the 1 track jump mode) 5. Check the level B of the oscilliscopes waveform and the A (DC voltage) of the center of the Traverse waveform. Confir
36、m the following : A/B x 100 = less than 22% 1 track jump waveform Center of the waveform 0V B level : 1.3 0.6 Vp-p symmetry A (DC voltage) E-F Balance Check (With remote commander) oscilloscope BD board TP (TE) TP (VC) Procedure : 1. Connect the test point TP1 (ADJ) on MAIN board to the ground with
37、a lead wire on main board. 2. Connect oscilloscpe to test point TP (TE) on BD board. 3. Turn the Power switch on to set the ADJ mode. 4. Put disc (YEDS-18) in to play the number five track. 5. Press the “3” button. (The tracking servo and the sledding servo are turned OFF.) oscilloscope 9 6. Check t
38、he level B of the oscilliscopes waveform and the A (DC voltage) of the center of the Traverse waveform. Confirm the following : A/B x 100 = less than 22% Traverse waveform Center of the waveform B level : 1.3 0.6 Vp-p 0V A (DC voltage) 7. Press the “8” button. (The tracking servo and sledding servo
39、are turned ON.) Confirm the C (DC voltage) is almost equal to the A (DC voltage) is step 6. Traverse waveform 0V Tracking servo Sledding servo OFF Tracking servo Sledding servo ON C (DC voltage) 8. Disconnect the lead wire of TP1 (ADJ) connected in step 1. RF PLL Free-run Frequency Check Procedure :
40、 1. Connect frequency counter to test point (PLCK) with lead wire. 2. Turn Power switch on. 3. Put the disc (YEDS-18) in to play the number five track. Confirm that reading on frequency counter is 4.3218MHz. Adjustment Location : BD BOARD Side A MAIN BOARD Component Side frequency counter BD board T
41、P (PLCK) (PLCK) IC101 10 1 IC103 20 (RF) (VC) 11 (TE) (FEI) (FE) TP1 (ADJ) TP2 (AFADJ) R622 J681 IC651 CN621 IC631 R621 IC621 J621 10 SECTION 6 DIAGRAMS 6-1. IC BLOCK DIAGRAMS IC101 CXD2545Q 68 67 62 63 6420 19 C4M FSTO XTAI XTAO XTSL VCKI VPCO 69C16M43 PSSL 18PDO 13VCO1 12VCO0 33PCO 32FILI 31FILO 3
42、4CLTV 36RFAC 38ASYI 39ASYO 42ASYE 73WFCK 74SCOR 76EXCK 75SBSO 72EMPH 78SQCK 77SQSO 95MON 94FSW 96MDP 97MDS 26RFDC 27TE 28SE 29FE 30 25 VC RFC CLOCK GENERATOR ASYMMETRY CORRECTION DIGITAL PLL VARI-PITCH (DOUBLE SPEED) EFM DEMODULATOR TIMING GENERATOR 1 TIMING GENERATOR 2 CLV PROCESSOR FOCUS SERVO MIR
43、R DFCT FOK DETECTOR SUBCODE P-W PROCESSOR SUBCODE Q PROCESSOR SERVO MICRO PROGRAM INTERFACE SERVO AUTO SEQUENCER SERIAL PARALLEL PROCESSOR 18-TIMES OVERSAMPLING FILTER SWITCH & BUFFER A/D CONVERTER SYNC PROTECTOR D/A DATA PROCESSOR ADDRESS GENERATOR PRIORITY ENCODER NOISE SHAPER MUX CPU INTERFACE 32
44、K RAM RESISTER ERROR CORRECTOR PEAK DETECTOR DIGITAL OUT 24 ADIO 21 AVDD 40 AVDD 23 AVSS 35 AVSS 41 ADD 90 ADD 15 DVSS 65 DVSS 81 XRST 22 IGEN 37 BIAS 44 WDCK 45 LRCK 66 FSTI 82 DIRC 83 SCLK 84 DFSW 85 ATSK 98 LOCK 99 SRON, SRDR1, 2 SFON, SFDR3, 100 DA01-1661-46 TFDR, TFON4, 7 TRON, TRDR5, 6 FFDR, F
45、FON8, 11 FRON, FRDR9, 10 SSTP 16 TES2 14 TEST 17 TES3 TRACKING SERVO SLED PWM GENERATOR 2 TRACKING PWM GENERATOR FOCUS PWM GENERATOR SLED SERVO SERVO DSPPWM GENERATOR 2 2 2 2 2 93 FOK 92 DFCT 91 MIRR 80 SENS 89 COUT 88 CLOK 86 DATA 71 D OUT 79 MUTE 70 MD2 87 XLAT 16 IC102 BA6392FP-T1 BUFF BUFFBUFF B
46、UFF R RF F 1CH1 OUT F 2CH1 OUT R 3CAPA IN 1 4CH1 R IN 5CH1 F IN 6VREF IN 7VREF OUT 8GND 9CH2 F IN 10CH2 R IN 11CAPA IN 2 12CH2 OUT R 13CH2 OUT F 14GND 28 GND 27 CH4 OUT F 26 CH4 OUT R 25 VB IN 24 VS IN 23 VB IN 22 VCC 21 VCC 20 CH3 F IN 19 CH3 R IN 18 CAPA IN 3 17 CH3 OUT R 16 CH3 OUT F 15 MUTE LEVEL SHIFT INTERFACE BUFF BUFF BUFF BUFF R F R F BUFF INTERFACEINTERFACE FF RR MUTE 11 IC103 CXA1821M-T6 1 2 3 4 5 6 78 9 10 14 13 12 11 VDD DQSY SRDT SCLK SW2 SW1 TEST EXCK SBSO SCOR WFCK MCK XMODE GND 3