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1、DV-BD606 SERVICE MANUALSERVICE MANUAL BLU-RAY DISC PLAYER Black and Silver models MODEL DV-BD606 110-240V AC, 50HzBCMP,SCMP Ref. No. 4115 102008 For CMP2P RC-730DV SAFETY-RELATED COMPONENT WARNING! COMPONENTS IDENTIFIED BY MARK ON THE SCHEMATIC DIAGRAM AND IN THE PARTS LIST ARE CRITICAL FOR RISK OF
2、FIRE AND ELECTRIC SHOCK. REPLACE THESE COMPONENTS WITH ONKYO PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL. MAKE LEAKAGE-CURRENT OR RESISTANCE MEASUREMENTS TO DETERMINE THAT EXPOSED PARTS ARE ACCEPTABLY INSULATED FROM THE SUPPLY CIRCUIT BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER. Radio
3、Fans.CN 收音机爱 好者资料库 TABLE OF CONTENTS Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1-1 Laser Beam Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4、 . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2-1 Important Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3-1 Standard Notes for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . .
5、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4-1 Cabinet Disassembly Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5-1 How to Initialize the BLU-RAY Disc Player . . . . . . . . . . . . . .
6、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6-1 Firmware Renewal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7-1 Block Diagrams. . . . . . . . . . . . . . . . . . . . . . . .
7、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8-1 Schematic Diagrams / CBA and Test Points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9-1 Exploded Views. . . . . . . . . . . . . . . . . .
8、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10-1 Mechanical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11-1 Electrical Parts List .
9、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12-1 Manufactured under license from Dolby Laboratories. Dolby and the double-D symbol are trademarks of Dolby Laboratories. RadioFans.CN 收音机爱 好者资料库 1-1-1E5J50SP
10、SPECIFICATIONS RadioFans.CN 收音机爱 好者资料库 1-2-1B1.5P_LSP LASER BEAM SAFETY PRECAUTIONS This BD player uses a pickup that emits a laser beam. The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 30 cm away from the pickup lens
11、 when the diode is turned on. Do not look directly at the laser beam. CAUTION: Use of controls and adjustments, or doing procedures other than those specified herein, may result in hazardous radiation exposure. Location: Inside Top of BD mechanism. Do not look directly at the laser beam coming from
12、the pickup or allow it to strike against your skin. Drive Mechanism Assembly Laser Beam Radiation Laser Pickup Turntable 1-3-1BDP_ISP IMPORTANT SAFETY PRECAUTIONS Product Safety Notice Some electrical and mechanical parts have special safety-related characteristics which are often not evi- dent from
13、 visual inspection, nor can the protection they give necessarily be obtained by replacing them with components rated for higher voltage, wattage, etc. Parts that have special safety characteristics are identified by a ! on schematics and in parts lists. Use of a substitute replacement that does not
14、have the same safety characteristics as the recommended replacement part might create shock, fire, and/or other hazards. The Products Safety is under review continu- ously and new instructions are issued whenever appropriate. Prior to shipment from the factory, our products are carefully inspected t
15、o confirm with the recognized product safety and electrical codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally impor- tant to implement the following precautions when a set is being serviced. Precautions during Servicing A. Parts identif
16、ied by the ! symbol are critical for safety. Replace only with part number specified. B. In addition to safety, other parts and assemblies are specified for conformance with regulations applying to spurious radiation. These must also be replaced only with specified replacements. Examples: RF convert
17、ers, RF cables, noise block- ing capacitors, and noise blocking filters, etc. C. Use specified internal wiring. Note especially: 1)Wires covered with PVC tubing 2)Double insulated wires 3)High voltage leads D. Use specified insulating materials for hazardous live parts. Note especially: 1)Insulation
18、 tape 2)PVC tubing 3)Spacers 4)Insulators for transistors E. When replacing AC primary side components (transformers, power cord, etc.), wrap ends of wires securely about the terminals before solder- ing. F. Observe that the wires do not contact heat produc- ing parts (heatsinks, oxide metal film re
19、sistors, fus- ible resistors, etc.). G. Check that replaced wires do not contact sharp edges or pointed parts. H. When a power cord has been replaced, check that 5 - 6 kg of force in any direction will not loosen it. I.Also check areas surrounding repaired locations. J. Use care that foreign objects
20、 (screws, solder drop- lets, etc.) do not remain inside the set. K. When connecting or disconnecting the internal connectors, first, disconnect the AC plug from the AC outlet. 1-3-2BDP_ISP Safety Check after Servicing Examine the area surrounding the repaired location for damage or deterioration. Ob
21、serve that screws, parts, and wires have been returned to their original positions. Afterwards, do the following tests and con- firm the specified values to verify compliance with safety standards. 1. Clearance Distance When replacing primary circuit components, confirm specified clearance distance
22、(d) and (d) between sol- dered terminals, and between terminals and surround- ing metallic parts. (See Fig. 1) Table 1 : Ratings for selected area Note: This table is unofficial and for reference only. Be sure to confirm the precise values. 2. Leakage Current Test Confirm the specified (or lower) le
23、akage current between B (earth ground, power cord plug prongs) and externally exposed accessible parts (RF termi- nals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.) is lower than or equal to the specified value in the table below. Measuring M
24、ethod (Power ON) : Insert load Z between B (earth ground, power cord plug prongs) and exposed accessible parts. Use an AC voltmeter to measure across the terminals of load Z. See Fig. 2 and the following table. AC Line VoltageClearance Distance (d), (d) 110-240 V 3 mm(d) 6 mm(d) Fig. 1 Chassis or Se
25、condary Conductor Primary Circuit dd AC Voltmeter (High Impedance) Exposed Accessible Part B One side of Power Cord Plug Prongs Z Fig. 2 Table 2: Leakage current ratings for selected areas Note: This table is unofficial and for reference only. Be sure to confirm the precise values. AC Line VoltageLo
26、ad ZLeakage Current (i) One side of power cord plug prongs (B) to: 110-240 V 2k RES. Connected in parallel i0.7mA AC Peak i2mA DC RF or Antenna terminals 50k RES. Connected in parallel i0.7mA AC Peak i2mA DC A/V Input, Output 1-4-1DVDP_SN STANDARD NOTES FOR SERVICING Circuit Board Indications 1.The
27、output pin of the 3 pin Regulator ICs is indicated as shown. 2.For other ICs, pin 1 and every fifth pin are indicated as shown. 3.The 1st pin of every male connector is indicated as shown. Instructions for Connectors 1.When you connect or disconnect the FFC (Flexible Foil Connector) cable, be sure t
28、o first disconnect the AC cord. 2.FFC (Flexible Foil Connector) cable should be inserted parallel into the connector, not at an angle. Pb (Lead) Free Solder When soldering, be sure to use the Pb free solder. How to Remove / Install Flat Pack-IC 1. Removal With Hot-Air Flat Pack-IC Desoldering Machin
29、e: 1.Prepare the hot-air flat pack-IC desoldering machine, then apply hot air to the Flat Pack-IC (about 5 to 6 seconds). (Fig. S-1-1) 2.Remove the flat pack-IC with tweezers while applying the hot air. 3.Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, fi
30、rst apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6) 4.Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6) CAUTION: 1.The Flat Pack-IC shape may differ by models. Use an appropriate hot-air flat pack-IC desoldering machine
31、, whose shape matches that of the Flat Pack-IC. 2.Do not supply hot air to the chip parts around the flat pack-IC for over 6 seconds because damage to the chip parts may occur. Put masking tape around the flat pack-IC to protect other parts from damage. (Fig. S-1-2) Top View OutIn Bottom View Input
32、5 10 Pin 1 Pin 1 FFC Cable Connector CBA * Be careful to avoid a short circuit. Fig. S-1-1 1-4-2DVDP_SN 3.The flat pack-IC on the CBA is affixed with glue, so be careful not to break or damage the foil of each pin or the solder lands under the IC when removing it. With Soldering Iron: 1.Using desold
33、ering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3) 2.Lift each lead of the flat pack-IC upward one by one, using a sharp pin or wire to which solder will not adhere (iron
34、wire). When heating the pins, use a fine tip soldering iron or a hot air desoldering machine. (Fig. S-1-4) 3.Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be me
35、lted). (Fig. S-1-6) 4.Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6) Hot-air Flat Pack-IC Desoldering Machine CBA Flat Pack-IC Tweezers Masking Tape Fig. S-1-2 Flat Pack-IC Desoldering Braid Soldering Iron Fig. S-1-3 Fine Tip Soldering Iron Sharp Pin Fig. S-1-4 1-4-3DVDP_SN With
36、Iron Wire: 1.Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3) 2.Affix the wire to a workbench or solid mounting point, as shown in Fig. S-1-5. 3.While heatin
37、g the pins using a fine tip soldering iron or hot air blower, pull up the wire as the solder melts so as to lift the IC leads from the CBA contact pads as shown in Fig. S-1-5. 4.Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to
38、 center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6) 5.Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6) Note: When using a soldering iron, care must be taken to ensure that the flat pack-IC is not being held by glue. When the flat pack-IC is remo
39、ved from the CBA, handle it gently because it may be damaged if force is applied. 2. Installation 1.Using desoldering braid, remove the solder from the foil of each pin of the flat pack-IC on the CBA so you can install a replacement flat pack-IC more easily. 2.The “” mark on the flat pack-IC indicat
40、es pin 1. (See Fig. S-1-7.) Be sure this mark matches the 1 on the PCB when positioning for installation. Then presolder the four corners of the flat pack-IC. (See Fig. S-1-8.) 3.Solder all pins of the flat pack-IC. Be sure that none of the pins have solder bridges. To Solid Mounting Point Soldering
41、 Iron Iron Wire or Hot Air Blower Fig. S-1-5 Fine Tip Soldering Iron CBA Flat Pack-IC Tweezers Fig. S-1-6 Example : Pin 1 of the Flat Pack-IC is indicated by a mark. Fig. S-1-7 Presolder CBA Flat Pack-IC Fig. S-1-8 1-4-4DVDP_SN Instructions for Handling Semi- conductors Electrostatic breakdown of th
42、e semi-conductors may occur due to a potential difference caused by electrostatic charge during unpacking or repair work. 1. Ground for Human Body Be sure to wear a grounding band (1 M) that is properly grounded to remove any static electricity that may be charged on the body. 2. Ground for Workbenc
43、h Be sure to place a conductive sheet or copper plate with proper grounding (1 M) on the workbench or other surface, where the semi-conductors are to be placed. Because the static electricity charge on clothing will not escape through the body grounding band, be careful to avoid contacting semi-cond
44、uctors with your clothing. CBA Grounding Band Conductive Sheet or Copper Plate 1M 1M CBA 1-5-1E5J50DC CABINET DISASSEMBLY INSTRUCTIONS 1. Disassembly Flowchart This flowchart indicates the disassembly steps to gain access to item(s) to be serviced. When reassembling, follow the steps in reverse orde
45、r. Bend, route, and dress the cables as they were originally. 2. Disassembly Method Note: (1) Identification (location) No. of parts in the figures (2) Name of the part (3) Figure Number for reference (4) Identification of parts to be removed, unhooked, unlocked, released, unplugged, unclamped, or d
46、esoldered. P = Spring, L = Locking Tab, S = Screw, CN = Connector * = Unhook, Unlock, Release, Unplug, or Desolder e.g. 2(S-2) = two Screws (S-2), 2(L-2) = two Locking Tabs (L-2) (5) Refer to “Reference Notes.” Reference Notes 1.CAUTION 1: Locking Tabs (L-1) and (L-2) are fragile. Be careful not to
47、break them. 2.The FE Main CBA electrical components having such features are identified by the mark “!” in the schematic diagram and the parts list. Before replacing any of these components, read the parts list in this manual carefully. The use of substitute replacement parts that do not have the sa
48、me safety characteristics as specified in the parts list may create shock, fire, or other hazards. Notes: 1.Do not use the part number shown on these drawings for ordering. The correct part number is shown in the parts list, and may be slightly different or amended since these drawings were prepared
49、. 2.All resistance values are indicated in ohms (K = 103, M = 106). 3.Resistor wattages are 1/4W or 1/6W unless otherwise specified. 4.All capacitance values are indicated in F (P = 10-6 F). 5.All voltages are DC voltages unless otherwise specified. 6.Electrical parts such as capacitors, connectors, diodes, ICs, transistors, resistors, switches, and fuses are identified by four digits. The first two digits are not shown for each component. In each block of the diagram, there is a note such as shown below to indicate these abbreviated two digits. 1-9-2B1P_SC LIST O