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1、 Panasonic Corporation 2010. All rights reserved. Unauthorized copying and distribution is a violation of law. PSG1002034CE CD Stereo System Model No.SA-AKX10PH SA-AKX10PN Product Color: (K).Black Type TABLE OF CONTENTS PAGEPAGE 1 Safety Precautions- 3 1.1. General Guidelines- 3 1.2. Before Use (For
2、 PH only)- 3 1.3. Caution For Fuse Replacement- 3 1.4. Before Repair and Adjustment- 4 1.5. Protection Circuitry- 4 1.6. Safety Parts Information- 4 2 Warning- 6 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatic Sensitive (ES) Devices - 6 2.2. Precaution of Laser Diode-7 2.3. Service
3、 caution based on Legal restrictions -8 2.4. Handling Precautions for Traverse Unit -9 3 Service Navigation - 11 3.1. Service Information- 11 4 Specifications- 12 5 Location of Controls and Components- 13 5.1. Main Unit Key Button Operation- 13 5.2. Remote Control Key Button Operation - 14 5.3. Medi
4、a Information- 15 Notes: This models CD Mechanism Unit is DLS6C. Please refer to the original service manual (Order No. MD0803034CE) for this mechanism RadioFans.CN 收音机爱 好者资料库 2 6 Self-Diagnostic and Special Mode Setting -16 6.1. Cold-Start-16 6.2. Doctor Mode Table-17 6.3. Reliability Test Mode (CD
5、 Mechanism Unit (DLS6C) -19 6.4. Self-Diagnostic Mode -20 6.5. Self-Diagnostic Error Code Table -21 7 Troubleshooting Guide-22 7.1. Troubleshooting Guide for F61 and/or F76-22 7.2. Part Location -23 7.3. D-Amp IC Operation & Control -26 8 Service Fixture & Tools -28 8.1. Service Tools and Equipment-
6、28 9 Disassembly and Assembly Instructions-29 9.1. Disassembly Flow Chart-30 9.2. Main Components and P.C.B. Locations-31 9.3. Disassembly of Top Cabinet-32 9.4. Disassembly of Tuner P.C.B.-33 9.5. Disassembly of Front Panel Assembly -33 9.6. Disassembly of Panel P.C.B.-35 9.7. Disassembly of Remote
7、 Sensor P.C.B.-36 9.8. Disassembly of CD Open Button P.C.B.-37 9.9. Disassembly of USB P.C.B. -37 9.10. Disassembly of CD Lid-38 9.11. Disassembly of Main P.C.B.-39 9.12. Replacement of Regulator IC (IC2701)-40 9.13. Disassembly of D-Amp P.C.B. -41 9.14. Replacement of Audio Digital Amp IC (IC5900)
8、-43 9.15. Disassembly of SMPS P.C.B.-44 9.16. Replacement of Switching Regulator IC (IC5701) -46 9.17. Replacement of Rectifier Diode (D5702)-47 9.18. Replacement of Regulator Diode (D5801)-49 9.19. Replacement of Regulator Diode (D5802)-50 9.20. Replacement of Regulator Diode (D5803)-51 9.21. Disas
9、sembly of CD Mechanism Unit (DLS6C) -52 9.22. Disassembly of Rear Panel-54 9.23. Disassembly of Voltage Selector P.C.B. (For PH only) -55 9.24. Disassembly of CD Servo P.C.B.-56 10 Replacement of Traverse Unit -58 10.1. Disassembling Procedures -58 10.2. Assembling Procedure-59 11 Service Position-6
10、1 11.1. Checking and Repairing of Main P.C.B.-61 11.2. Checking and Repairing of D-Amp P.C.B. -61 11.3. Checking and Repairing of Panel P.C.B.-61 11.4. Checking and Repairing of USB P.C.B. -62 11.5. Checking and Repairing of SMPS P.C.B.-62 12 Voltage & Waveform Chart-64 12.1. CD SERVO P.C.B. -64 12.
11、2. Main P.C.B. (1/2) -65 12.3. Main P.C.B. (2/2) -66 12.4. Panel P.C.B.-66 12.5. USB P.C.B.-67 12.6. D-Amp P.C.B. -67 12.7. SMPS P.C.B. -68 12.8. Tuner P.C.B.-68 12.9. Waveform Table -69 13 Illustration of ICs, Transistor and Diode -70 14 Simplified Block Diagram- 71 14.1. Overall Simplified Block D
12、iagram- 71 14.2. D-Amp Block Diagram- 72 15 Block Diagram- 73 15.1. Servo/System Control - 73 15.2. Audio- 74 15.3. Power Amplifier - 75 15.4. Power Supply- 76 16 Wiring Diagram- 77 17 Schematic Diagram Notes- 79 18 Schematic Diagram- 81 18.1. CD Servo Circuit- 81 18.2. Main Circuit- 82 18.3. Panel
13、Circuit - 86 18.4. CD Open Button, Remote Sensor & Tuner Circuit- 87 18.5. USB Circuit- 88 18.6. D-Amp Circuit- 89 18.7. SMPS Circuit- 90 18.8. Voltage Selector Circuit (For PH Only)- 92 19 Printed Circuit Board- 93 19.1. CD Servo, Tuner & Voltage Selector P.C.B. - 93 19.2. Main P.C.B.- 94 19.3. Pan
14、el P.C.B.- 95 19.4. CD Open Button, Remote Sensor, USB & D- Amp P.C.B.- 96 19.5. SMPS P.C.B. (For PH only)- 97 19.6. SMPS P.C.B. (For PN only)- 98 20 Terminal Function of ICs- 99 20.1. IC2801 (RFKWMAKX10PN): IC MICRO- PROCESSOR - 99 20.2. IC6901(C0HBB0000057): IC FL Driver - 99 21 Exploded View and
15、Replacement Parts List-101 21.1. Exploded View and Mechanical replacement Part List -101 21.2. Electrical Replacement Part List-107 RadioFans.CN 收音机爱 好者资料库 3 1Safety Precautions 1.1.General Guidelines 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts
16、which have been overheated or damaged by the short circuit. 2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed. 3. After servicing, carry out the following leakage current checks to prevent the customer from bei
17、ng exposed to shock hazards. 1.1.1.LEAKAGE CURRENT COLD CHECK 1. Unplug the AC cord and connect a jumper between the two prongs on the plug. 2. Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metallic cabinet part on the equipment such as screwheads, con
18、nectors, control shafts, etc. When the exposed metallic part has a return path to the chassis, the reading should be between 1M and 5.2M. When the exposed metal does not have a return path to the chassis, the reading must be 1.1.2.LEAKAGE CURRENT HOT CHECK 1. Plug the AC cord directly into the AC ou
19、tlet. Do not use an isolation transformer for this check. 2. Connect a 1.5k, 10 watts resistor, in parallel with a 0.15F capacitors, between each exposed metallic part on the set and a good earth ground such as a water pipe, as shown in Figure 1. 3. Use an AC voltmeter, with 1000 ohms/volt or more s
20、ensitivity, to measure the potential across the resistor. 4. Check each exposed metallic part, and measure the voltage at each point. 5. Reverse the AC plug in the AC outlet and repeat each of the above measurements. 6. The potential at any point should not exceed 0.75 volts RMS. A leakage current t
21、ester (Simpson Model 229 or equivalent) may be used to make the hot checks, leakage current must not exceed 1/2 milliamp. In case a measurement is outside of the limits specified, there is a possibility of a shock hazard, and the equipment should be repaired and rechecked before it is returned to th
22、e customer. Figure 1 1.2.Before Use (For PH only) Be sure to disconnect the mains cord before adjusting the voltage selector. Use a minus(-) screwdriver to set the voltage selector (on the rear panel) to the voltage setting for the area in which the unit will be used. (If the power supply in your ar
23、ea is 110V 127V or 220V 240V, set to the “110V 127V or 220V 240V” position.) Note that this unit will be seriously damaged if this setting is not made correctly. (There is no voltage selector for some countries, the correct voltage is already set.) 1.3.Caution For Fuse Replacement RadioFans.CN 收音机爱
24、好者资料库 4 1.4.Before Repair and Adjustment Disconnect AC power to discharge unit AC Capacitors as such (C5701, C5703, C5704, C5705, C5706, C5707, C5708) through a 10 , 10 W resistor to ground. Caution: DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid st
25、ate devices. After repairs are completed, restore power gradually using a variac, to avoid overcurrent. Current consumption at AC 120 V, 60 Hz in NO SIGNAL mode volume minimal should be 500 mA. (PN) Current consumption at AC 110127 V / 220240 V, 50/60 Hz in NO SIGNAL mode volume minimal should be 50
26、0 mA. (PH) 1.5.Protection Circuitry The protection circuitry may have operated if either of the following conditions are noticed: No sound is heard when the power is turned on. Sound stops during a performance. The function of this circuitry is to prevent circuitry damage if, for example, the positi
27、ve and negative speaker connection wires are “shorted”, or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used. If this occurs, follow the procedure outlines below: 1. Turn off the power. 2. Determine the cause of the problem and correct it. 3. Turn
28、 on the power once again after one minute. Note: When the protection circuitry functions, the unit will not operate unless the power is first turned off and then on again. 1.6.Safety Parts Information Safety Parts List: There are special components used in this equipment which are important for safe
29、ty. These parts are marked by in the Schematic Diagrams & Replacement Parts List. It is essential that these critical parts should be replaced with manufacturers specified parts to prevent shock, fire or other hazards. Do not modify the original design without permission of manufacturer. SafetyRef.
30、No.Part No.Part Name & DescriptionRemarks 6REXX10301P RED WIRE (VOLTAGE-SMPS)PH 7REXX10311P BLACK WIRE (VOLTAGE-SMPS)PH 13RGRX1002A-A2REAR PANELPN 13RGRX1002B-A2REAR PANELPH 37RKMX1003-KTOP CABINET 401RAEX0190Z-VTRAVERSE UNIT A2K2CB2CB00021AC CORDPN A2K2CQ2CA00007AC CORDPH A3RQTX1084-MO/I BOOK (En,S
31、P) A3RQTX1085-MO/I BOOK (Sp)PH A6K2DAYYY00002AC PLUG ADAPTER PH PCB3REPX0809ASMPS P.C.B.(RTL) PN PCB3REPX0809CSMPS P.C.B.(RTL) PH PCB10REPX0809CVOLTAGE SELECTOR P.C.B.(RTL) PH DZ5701ERZV10V511CSZNR S5701K0ABCA000007SW VOLTAGE SELECTOR PH L5703G0B612H00002LINE FILTER T5701ETS39AG4M6ADMAIN TRANSFORMER
32、PH T5701ETS39AG4NGADMAIN TRANSFORMERPN T5751ETS19AB2E6AGSUB TRANSFORMER T6101G4DYA0000214SWITCHING TRANSFORMER PC5701B3PBA0000402PHOTO COUPLER PC5702B3PBA0000402PHOTO COUPLER PC5720B3PBA0000402PHOTO COUPLER PC5799B3PBA0000402PHOTO COUPLER F1K5D632BK0007FUSEPH F1K5D802APA008FUSEPN TH5702D4CAA2R20001T
33、HERMISTOR TH5860D4CC11040013THERMISTOR TH5900D4CC11040013THERMISTOR P5701K2AA2B000011AC INLETPH P5701K2AB2B000007AC INLETPN C5701F0CAF334A1050.33uF C5703F0CAF104A1050.1uFPH 5 C5703F0CAF224A1050.22uFPN C5704F1BAF10200201000pF C5705F1BAF10200201000pF C5706F1BAF10200201000pFPH C5707F1BAF10200201000pFPH
34、 C5708F1BAF10200201000pF SafetyRef. No.Part No.Part Name & DescriptionRemarks 6 2Warning 2.1.Prevention of Electrostatic Discharge (ESD) to Electrostatic Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called E
35、lec- trostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by electrostatic discharge (ESD). 1.
36、Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap, which should be removed for potential shock reasons prior
37、to applying power to the unit under test. 2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as alumi- num foil, to prevent electrostatic charge buildup or exposure of the assembly. 3. Use only a grounded-tip soldering iron to solder or
38、 unsolder ES devices. 4. Use only an anti-static solder removal device. Some solder removal devices not classified as “anti-static (ESD protected)” can generate electrical charge sufficient to damage ES devices. 5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices. 6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or compara- ble