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1、 Panasonic Corporation 2010. All rights reserved. Unauthorized copying and distribution is a violation of law. PSG1004009CE Blu-ray Disc Home Theater Sound System Model No.SA-BT230GA SA-BT230GS Vol.1 Product Color: (K).Black Type Notes: 1) These models BD Drive/Main P.C.B. Assembly are:- - RFKNBT230
2、GAA (For GA); - RFKNBT230GSA (For GS); 2) Please refer to the original service manual for: Speaker system SB-BT230P-K, Order No: PSG1001007CE. Caution: Pairing of BD Drive and Main P.C.B. as “BD Drive & Main P.C.B. Assembly” have to be replaced together. If either BD Drive or Main P.C.B. is changed,
3、 BD Drive unit has to carry out re-adjustment due to alignment data for BD Drive Unit is stored in the Main P.C.B. RadioFans.CN 收音机爱 好者资料库 2 TABLE OF CONTENTS PAGEPAGE 1 Safety Precautions -3 1.1. GENERAL GUIDELINES -3 1.2. Before Use-3 1.3. Before Repair and Adjustment-4 1.4. Protection Circuitry-4
4、 1.5. Safety Parts Information-5 1.6. Caution for AC cord (For GS only)-6 2 Warning -7 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatic Sensitive (ES) Devices-7 2.2. Precaution of Laser Diode -8 2.3. Service caution based on Legal restrictions-9 2.4. Handling Precautions for BD Driv
5、e -10 3 Service Navigation- 11 3.1. Service Information- 11 3.2. Caution for Replacing Parts -12 4 Specifications-13 5 Location of Controls and Components-15 5.1. Remote Control Key Button Operations-15 5.2. Main Unit Key Button Operations -16 5.3. Using BD-LIVE or BONUSVIEW in BD-Video -17 5.4. Usi
6、ng the iPod/iPhone -18 5.5. Speaker Connections -20 5.6. Disc Playability -21 5.7. SD Information-23 5.8. File Extension Type Support (MP3/JPEG/ DivX/AVCHD/MPEG2 files)-24 6 Operating Instructions -26 6.1. Removing of disc during abnomality -26 7 Self-Diagnostic and Special Mode Setting -27 7.1. Spe
7、cial Mode Table 1 -27 7.2. Special Mode Table 2 -28 7.3. Error Code Table -29 7.4. Service Mode-31 8 Troubleshooting Guide-36 8.1. Troubleshooting Guide for F61 and/or F76-36 9 Service Fixture & Tools -40 9.1. Service Tools and Equipment-40 10 Disassembly and Assembly Instructions-41 10.1. Disassemb
8、ly Flow Chart-42 10.2. Main Components and P.C.B. Locations-43 10.3. Disassembly of Top Cabinet-44 10.4. Disassembly of AC Inlet P.C.B.-45 10.5. Disassembly of Voltage Selector P.C.B.-46 10.6. Disassembly of Optical In P.C.B.-46 10.7. Disassembly of Wireless Adapter P.C.B.-46 10.8. Disassembly of Re
9、ar Panel-48 10.9. Disassembly of Front Panel Block Assembly -48 10.10. Dissassembly of Panel P.C.B. -49 10.11. Dissassembly of Power Button P.C.B.-51 10.12. Replacement of Cradle Lid -53 10.13. Disassembly of iPod Cradle Assembly -54 10.14. Disassembly of iPod/iPhone P.C.B. -56 10.15. Replacement of
10、 DVD Lid Unit-57 10.16. Disassembly of Front Shield Plate Unit -59 10.17. Disassembly of BD Drive-60 10.18. Disassembly of Main P.C.B.-66 10.19. Disassembly of D-Amp P.C.B. -68 10.20. Replacement of Digital Amplifier IC (IC5100/ IC5200)- 69 10.21. Disassembly of Power P.C.B.- 70 10.22. Disassembly o
11、f SMPS P.C.B.- 71 10.23. Replacement of Switching Regulator IC (IC5701)- 73 10.24. Replacement of Rectifier Diode (D5702) - 74 10.25. Replacement of Regulator Diode (D5802) - 75 10.26. Replacement of Regulator Diode (D5803) - 76 10.27. Disassembly of Fan- 77 11 Service Position- 80 11.1. Checking &
12、Repairing Side B of Main P.C.B.- 80 11.2. Checking & Repairing Side A of Main P.C.B.- 80 11.3. Checking & Repairing D-Amp P.C.B.- 82 11.4. Checking & Repairing SMPS P.C.B.- 84 11.5. Checking & Repairing Panel P.C.B.- 86 12 Voltage & Waveform Chart - 88 12.1. Main P.C.B. (1/3)- 88 12.2. Main P.C.B. (
13、2/3)- 89 12.3. Main P.C.B. (3/3)- 90 12.4. Panel P.C.B. - 91 12.5. D-Amp P.C.B. (1/2)- 92 12.6. D-Amp P.C.B. (2/2)- 93 12.7. Power P.C.B. - 93 12.8. SMPS P.C.B. - 94 12.9. Waveform Table (1/2)- 95 12.10. Waveform Table (2/2)- 96 13 Illustration of ICs, Transistor and Diode- 97 14 Block Diagram- 99 1
14、4.1. Main(System Control) - 99 14.2. Main(Audio) -100 14.3. Digital Audio-102 14.4. Power Supply(Main Section) -103 15 Wiring Diagram-105 16 Schematic Diagram Notes-107 17 Schematic Diagram-109 17.1. Main(Micon/Tuner) Circuit-109 17.2. Panel Circuit -116 17.3. D-Amp Circuit-117 17.4. SMPS Circuit-12
15、1 17.5. Power, Power Button & AC Inlet Circuit-123 17.6. iPod/iPhone, Optical In, Wireless Adapter & Voltage Selector Circuit -124 18 Printed Circuit Board-125 18.1. Main P.C.B.-125 18.2. Panel, Power, Power Button & AC Inlet P.C.B. -127 18.3. D-Amp P.C.B.-128 18.4. SMPS P.C.B.-129 18.5. iPod/iPhone
16、, Optical In, Wireless Adapter & Voltage Selector P.C.B. -130 19 Terminal Function of ICs-131 19.1. IC6001(C0HBB0000057): IC FL Driver -131 20 Exploded View and Replacement Parts List-133 20.1. Exploded View and Mechanical replacement Part List -133 20.2. Electrical Replacement Part List-139 RadioFa
17、ns.CN 收音机爱 好者资料库 3 1Safety Precautions 1.1.GENERAL GUIDELINES 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, see to it that all the protective devices such as insulatio
18、n barriers, insulation papers shields are properly installed. 3. After servicing, carry out the following leakage current checks to prevent the customer from being exposed to shock hazards. 1.1.1.LEAKAGE CURRENT COLD CHECK 1. Unplug the AC cord and connect a jumper between the two prongs on the plug
19、. 2. Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metallic cabinet part on the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to the chassis, the reading should be between 1M and 5.2M. W
20、hen the exposed metal does not have a return path to the chassis, the reading must be (This “Safety Precaution” is applied only in U.S.A.) 1. Before servicing, unplug the power cord to prevent an electric shock. 2. When replacing parts, use only manufacturers recommended components for safety. 3. Ch
21、eck the condition of the power cord. Replace if wear or damage is evident. 4. After servicing, be sure to restore the lead dress, insulation barriers, insulation papers, shields, etc. 5. Before returning the serviced equipment to the customer, be sure to make the following insulation resistance test
22、 to prevent the customer from being exposed to a shock hazard. 1.1.2.LEAKAGE CURRENT HOT CHECK 1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check. 2. Connect a 1.5k, 10 watts resistor, in parallel with a 0.15F capacitors, between each exposed metallic
23、 part on the set and a good earth ground such as a water pipe, as shown in Figure 1. 3. Use an AC voltmeter, with 1000 ohms/volt or more sensitivity, to measure the potential across the resistor. 4. Check each exposed metallic part, and measure the voltage at each point. 5. Reverse the AC plug in th
24、e AC outlet and repeat each of the above measurements. 6. The potential at any point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent) may be used to make the hot checks, leakage current must not exceed 1/2 milliamp. In case a measurement is outside of the
25、limits specified, there is a possibility of a shock hazard, and the equipment should be repaired and rechecked before it is returned to the customer. Figure 1 1.2.Before Use Be sure to disconnect the mains cord before adjusting the voltage selector. Use a minus(-) screwdriver to set the voltage sele
26、ctor (on the rear panel) to the voltage setting for the area in which the unit will be used. (If the power supply in your area is 110V 127V or 220V 240V, set to the “110V 127V or 220V 240V” position.) Note that this unit will be seriously damaged if this setting is not made correctly. (There is no v
27、oltage selector for some countries, the correct voltage is already set.) RadioFans.CN 收音机爱 好者资料库 4 1.3.Before Repair and Adjustment Disconnect AC power to discharge unit AC Capacitors as such (C5700, C5701, C5702, C5703, C5705, C5706) through a 10 , 10 W resistor to ground. Caution: DO NOT SHORT-CIR
28、CUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid state devices. After repairs are completed, restore power gradually using a variac, to avoid overcurrent. Current consumption at AC 100/127 V, 50/60 Hz in NO SIGNAL mode volume minimal should be 600 mA Current consumpt
29、ion at AC 240 V, 50 Hz in NO SIGNAL mode volume minimal should be 600 mA 1.3.1.Caution for fuse replacement 1.4.Protection Circuitry The protection circuitry may have operated if either of the following conditions are noticed: No sound is heard when the power is turned on. Sound stops during a perfo
30、rmance. The function of this circuitry is to prevent circuitry damage if, for example, the positive and negative speaker connection wires are “shorted”, or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used. If this occurs, follow the procedure out
31、lines below: 1. Turn off the power. 2. Determine the cause of the problem and correct it. 3. Turn on the power once again after one minute. Note: When the protection circuitry functions, the unit will not operate unless the power is first turned off and then on again. 5 1.5.Safety Parts Information
32、Safety Parts List: There are special components used in this equipment which are important for safety. These parts are marked by () in the Schematic Diagrams & Replacement Parts List. It is essential that these critical parts should be replaced with manufacturers specified parts to prevent shock, fi
33、re or other hazards. Do not modify the original design without permission of manufacturer. SafetyRef. No.Part No.Part Name & DescriptionRemarks 2REXX11221P BLACK WIRE (AC-SMPS) 3REXX11231P RED WIRE (AC-SMPS) 20RGRX1001L-CREAR PANELGS 20RGRX1001L-GREAR PANELGA 29RKMX1002-K2TOP CABINET 49RFKNBT230GAAB
34、D DRIVE / MAIN P.C.B. ASSYGA 49RFKNBT230GSBBD DRIVE / MAIN P.C.B. ASSYGS 60REXX11201P WHITE WIRE (SMPS-VOLTAGE SELECTOR) 61REXX11211P BLUE WIRE (SMPS-VOLTAGE SELECTOR) 101VQL1V70-JLASER CAUTION LABEL A2RFAX0027AC CORD UNITGA A2RFAX0024AC CORD UNIT A2RFAX1022AC CORD UNITGS A3VQT2Q56O/I BOOK (En) A3VQ
35、T2Q57O/I BOOK (Ar/Pe)GS A3VQT2Q58O/I BOOK (Cn)GA PCB5REPX0803MASMPS P.C.B.(RTL) PCB6REPX0803MAAC INLET P.C.B.(RTL) PCB7REPX0803MAVOLTAGE SELECTOR P.C.B.(RTL) PCB11RFKNBT230GAAABD DRIVE / MAIN P.C.B. ASSY PCB11RFKNBT230GSAABD DRIVE / MAIN P.C.B. ASSY DZ5701ERZV10V511CSZNR S5701K0ABCA000007SW VOLTAGE
36、SELECTOR L5702ELF22V025ALINE FILTER L5703ELF22V025ALINE FILTER T5701ETS42BM1H6ACTRANSFORMER T5751ETS19AB2A6AGSUB TRANSFORMER T6100G4D1A0000142SWITCHING TRANSFORMER PC5702B3PBA0000402PHOTO COUPLER PC5720B3PBA0000402PHOTO COUPLER PC5799B3PBA0000402PHOTO COUPLER RY701K6B1AEA00003RELAY F1K5D802BNA005FUS
37、E TH5702D4CAA5R10001THERMISTOR P5701K2AA2B000011AC INLET C5700F1BAF471A013470pF C5701F0CAF104A1050.1uF C5702F0CAF104A1050.1uF C5703F0CAF104A1050.1uF C5705F1BAF471A013470pF C5706F1BAF471A013470pF 6 1.6.Caution for AC cord (For GS only) (For Saudi Arabia and Kuwait) (GS area code model only) For your
38、safety, please read the following text carefully. This appliance is supplied with a moulded three pin mains plug for your safety and convenience. A 5-ampere fuse is fitted in this plug. Should the fuse need to be replaced please ensure that the replacement fuse has a rating of 5-ampere and that it i
39、s approved by ASTA or BSI to BS1362. Check for the ASTA mark or the BSI mark on the body of the fuse. If the plug contains a removable fuse cover you must ensure that it is refitted when the fuse is replaced. If you lose the fuse cover the plug must not be used until a replacement cover is obtained. A replacement fuse cover can be purchased from your local dealer. If a new plug is to be fitted please observe the wiring code as stated below. If in any do