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1、 Panasonic Corporation 2018. All rights reserved. Unauthorized copying and distribution is a violation of law. PSG1805005AE CD Stereo System Model No.SA-MAX3500E SA-MAX3500PR Product Color: (K).Black Type TABLE OF CONTENTS PAGEPAGE 1 Notes - 3 2 Safety Precautions- 4 2.1. General Guidelines- 4 2.2.
2、Before Repair and Adjustment- 5 2.3. Protection Circuitry- 5 2.4. Safety Parts Information- 6 3 Specifications - 7 4 Location of Controls and Components- 8 4.1. Remote Control Key Button Operation- 8 4.2. Main Unit Key Button Operation- 9 5 Block Diagram-11 5.1. System Control - 11 5.2. Audio- 14 5.
3、3. Power Supply - 16 6 Schematic Diagram - 19 6.1. Schematic Diagram Notes- 19 6.2. Main (Fan LED) and Main (Bluetooth) Circuit - 21 6.3. Main (FE) Circuit - 22 6.4. Main (IO Expansion) Circuit (1/2)- 23 6.5. Main (IO Expansion) Circuit (2/2)- 24 6.6. Main (Micon) Circuit (1/3)- 25 6.7. Main (Micon)
4、 Circuit (2/3)- 26 Please file and use this manual together with the service manual Model No.SA-MAX3500PU-K, Order No. PSG1803009CE. RadioFans.CN 收音机爱 好者资料库 2 6.8. Main (Micon) Circuit (3/3) -27 6.9. Main (VREG Fan) Circuit (1/2)-28 6.10. Main (VREG Fan) Circuit (2/2)-29 6.11. Main (DAMP) Circuit (1
5、/3)-30 6.12. Main (DAMP) Circuit (2/3)-31 6.13. Main (DAMP) Circuit (3/3)-32 6.14. Tuner Circuit-33 6.15. Panel Circuit-34 6.16. Panel (FL) Circuit-35 6.17. Panel (Illumination) Circuit-36 6.18. Button R, Button L, USB and CD Interface Circuit -37 6.19. Mic Circuit-38 6.20. SMPS Circuit (1/2)-39 6.2
6、1. SMPS Circuit (2/2)-40 7 Printed Circuit Board -41 7.1. Main P.C.B. (Side A)-41 7.2. Main P.C.B. (Side B)-42 7.3. Tuner and Panel P.C.B.-43 7.4. Button R, Button L, USB and Mic P.C.B.-44 7.5. SMPS and CD Interface P.C.B.-45 8 Exploded View and Replacement Parts List -47 8.1. Electrical Replacement
7、 Parts List-47 8.2. Mechanical Replacement Part List -59 8.3. Exploded View-61 RadioFans.CN 收音机爱 好者资料库 3 1Notes This simplified service manual is base on SA-MAX3500PU-K (Order No. PSG1803009CE). 1) This service manual contains only following information - Safety Precautions - Specifications - Locati
8、on of Controls and Components - Block Diagram - Schematic Diagram - Printed Circuit Board - Exploded View and Replacement Parts List RadioFans.CN 收音机爱 好者资料库 4 2Safety Precautions 2.1.General Guidelines 1. IMPORTANT SAFETY NOTICE There are special components used in this equipment which are important
9、 for safety. These parts are marked by in the Schematic Diagrams, Circuit Board Layout, Exploded Views and Replacement Parts List. It is essential that these critical parts should be replaced with manufacturers specified parts to prevent X-RADIATION, shock, fire, or other hazards. Do not modify the
10、original design without permission of manufacturer. 2. An Isolation Transformer should always be used during the servicing of AC Adaptor whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in person
11、al injury from electrical shocks. It will also protect AC Adaptor from being damaged by accidental shorting that may occur during servicing. 3. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit.
12、4. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed. 5. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards. 2.1.1.Leakage Current Cold Check 1.
13、Unplug the AC cord and connect a jumper between the two prongs on the plug. 2. Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metallic cabinet part on the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has
14、a return path to the chassis, the reading should be between 1M and 5.2M. When the exposed metal does not have a return path to the chassis, the reading must be 2.1.2.Leakage Current Hot Check 1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check. 2. Conn
15、ect a 1.5k, 10 watts resistor, in parallel with a 0.15F capacitors, between each exposed metallic part on the set and a good earth ground such as a water pipe, as shown in Figure 1-1. 3. Use an AC voltmeter, with 1000 ohms/volt or more sensitivity, to measure the potential across the resistor. 4. Ch
16、eck each exposed metallic part, and measure the voltage at each point. 5. Reverse the AC plug in the AC outlet and repeat each of the above measurements. 6. The potential at any point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent) may be used to make the
17、 hot checks, leakage current must not exceed 1/2 milliamp. In case a measurement is outside of the limits specified, there is a possibility of a shock hazard, and the equipment should be repaired and rechecked before it is returned to the customer. Figure 1-1 5 2.2.Before Repair and Adjustment Disco
18、nnect AC power to discharge AC capacitor (in SMPS P.C.B.) as indicate below diagram through a 10 , 1 W resistor to ground. Figure 1-2 Caution: DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid state devices. After repairs are completed, restore power g
19、radually using a variac to avoid overcurrent. Current consumption at AC 220 V240 V, 50 Hz in Power ON, FM Tuner at volume minimal mode should be 500 mA (For E). Current consumption at AC 220 V240 V, 50/60 Hz in Power ON, FM Tuner at volume minimal mode should be 500 mA (For PR). 2.3.Protection Circu
20、itry The protection circuitry may have operated if either of the following conditions are noticed: No sound is heard when the power is turned on. Sound stops during a performance. The function of this circuitry is to prevent circuitry damage if, for example, the positive and negative speaker connect
21、ion wires are “shorted”, or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used. If this occurs, follow the procedure outlines below: 1. Turn off the power. 2. Determine the cause of the problem and correct it. 3. Turn on the power once again after
22、one minute. Note: When the protection circuitry functions, the unit will not operate unless the power is first turned off and then on again. 6 2.4.Safety Parts Information Safety Parts List: There are special components used in this equipment which are important for safety. These parts are marked by
23、 in the Schematic Diagrams, Exploded View & Replacement Parts List. It is essential that these critical parts should be replaced with manufacturers specified parts to prevent shock, fire or other hazards. Do not modify the original design without permission of manufacturer. SafetyRef No.Part No.Part
24、 Name & DescriptionRemarks 15TKFA25103REAR PANEL3500EK 15TKFA25102REAR PANEL3500PR 16TKFA25203TOP CABINET 301TXQ0035TRAVERSE ASSY(E.S.D) A2K2CQ2YY00107AC CORD3500EK A2K2CT2YY00089AC CORD3500EK A2K2CA2YY00039AC CORD3500PR A3TQBJ2111-1O/I(Sp)3500PR A3TQBJ2117O/I(En/Po/Cz)3500EK A3TQBJ2118O/I(Ge/Fr/It/
25、Du)3500EK A3TQBJ2119O/I(Sp/Sw/Da/Fi)3500EK PCB9TNPA6791ADSMPS P.C.B.(RTL) 3500EK PCB9TNPA6791SMPS P.C.B.(RTL) 3500PR C1001F0CAF474A1050.47uF AC250 = Vac 3153500EK C1001F0CAF104A2180.1uF AC250 = Vac 3153500PR C1002F0CAF104A2180.1uF AC250 = Vac 3153500EK C1003F1BAF471A215470pF AC250 = Vac 315 C1004F1B
26、AF471A215470pF AC250 = Vac 315 C1006F0CAF224A2180.22uF AC250 = Vac 3153500PR C1007F1BAF471A215470pF AC250 = Vac 3153500EK C1008F1BAF471A215470pF AC250 = Vac 3153500EK C1409F1BAF471A215470pF AC250 = Vac 315 C1518F1BAF471A215470pF AC250 = Vac 315 DZ1001D4EAY511A127VARISTOR F1001K5D103BNA005FUSE F1401K
27、5G501YA0081FUSE F1501K5G502YA0159FUSE L1001G0B223J00001INDUCTOR3500EK L1002G0B502J00005INDUCTOR3500PR L1003G0B223J00001INDUCTOR3500EK P1001K2AA2B000011AC INLET Q1403B3PBA0000579TRANSISTOR Q1404B3PBA0000579TRANSISTOR Q1405B3PBA0000579TRANSISTOR Q1505B3PBA0000579TRANSISTOR Q1701B3PBA0000579TRANSISTOR
28、R1001D0GF105JA0481M 1/4W R1002D0GF105JA0481M 1/4W R1003D0GF105JA0481M 1/4W T1401G4DYA0000592TRANSFORMER T1501G4DYA0000778TRANSFORMER 7 3Specifications ? Amplifier section RMS output power stereo mode High (both ch driven) 350 W per channel (3 ), 1 kHz, 30% THD Mid 350 W per channel (3 ), 1 kHz, 30%
29、THD Low 500 W per channel (2 ), 100 Hz, 30% THD Total RMS stereo mode power2400 W ? ? Tuner section Frequency modulation (FM) Preset memory30 stations Frequency range 87.50 MHz to 108.00 MHz (50 kHz step) (For E) 87.9 MHz to 107.9 MHz (200 kHz step) (For PR) 87.5 MHz to 108.0 MHz (100 kHz step) (For
30、 PR) Antenna terminals75 (unbalanced) Amplitude modulation (AM) Preset memory15 stations Frequency range 522 kHz to 1629 kHz (9 kHz step) (For E) 520 kHz to 1630 kHz (10 kHz step) (For E) 520 kHz to 1720 kHz (10 kHz step) (For PR) ? ? Disc section Discs played (8 cm or 12 cm)CD, CD-R/RW (CD-DA, MP3*
31、) * MPEG-1 Layer 3, MPEG-2 Layer 3 Pick up Wavelength790 nm (CD) ? ? Bluetooth section Version Bluetooth Ver.2.1 + EDR ClassClass 2 Supported profilesA2DP, AVRCP, SPP, OPP, FTP Operating frequency2.4 GHz band FH-SS Frequency band2402 MHz to 2480 MHz Maximum power (EIRP)4 dBm Operation distance10 m l
32、ine of sight Supported codecSBC ? ? Internal memory section Memory Memory size4 GB Media file format supportMP3 (*.mp3) Memory recording Bit rate 128 kbps Memory recording speed1x, 3x max (CD only) Recording file formatMP3 (*. Mp3) ? ? Terminal section USB Port USB standardUSB 2.0 full speed Media f
33、ile format support MP3 (*.mp3) USB device file systemFAT12, FAT16, FAT32 USB recording Bit rate128 kbps USB recording speed1x, 3x (CD only) Recording file formatMP3 (*.mp3) AUX Audio inputPin jack (1 system) Microphone TerminalMono, 6.3 mm jack (2 systems) ? General Power supplyAC 220 V to 240 V, 50
34、 Hz (For E) AC 220 V to 240 V, 50/60 Hz (For PR) Power consumption230 W Dimensions (W x H x D)458 mm x 137 mm x 358 mm Mass4.0 kg Operating temperature range0 C to +40 C Operating humidity range35% to 80% RH (no condensation) Power consumption in standby mode (approximate) (With “BLUETOOTH STANDBY”
35、set to “OFF”) 0.5 W Power consumption in standby mode (approximate) (With “BLUETOOTH STANDBY” set to “ON”) 0.6 W Note: 1.Specifications are subject to change without notice. Mass and dimension are appropriate 2.Total harmonic distortion is measured by the digital spectrum analyzer. ? ? System: SC-MA
36、X3500E Main Unit: SA-MAX3500E Speakers: SB-MAX3500PU ? ? System: SC-MAX3500PR Main Unit: SA-MAX3500PR Speakers: SB-MAX3500PU 8 4Location of Controls and Components 4.1.Remote Control Key Button Operation 9 4.2.Main Unit Key Button Operation SOUND KARAOKE MIC VOL VOL SELECT 2CIM1CIM SOUND K M VOL SEL
37、ECT 10 11 5Block Diagram 5.1.System Control : CD SIGNAL LINE: USB SIGNAL LINE: TUNER/AUX SIGNAL LINE 149 P6200P1802 VOL_JOGVOL_JOG VOL VR6202 1310 P6200P1802 DJ_JOGDJ_JOG MULTI CONTROL VR6201 ADIN3_VOL_JOG ADIN4_DJ_JOG 37 38 +5V1USB5V D-A D+A USB PORT A (PLAY) JK6901 2USB_A_D- 3USB_A_D+ USB_B_D- USB
38、_B_D+ D-A D+A 33 CN6901P1811 44 CN6901P1811 +5V1USB5V D-B D+B USB PORT B (REC/PLAY) JK6902 2 3 D-B D+B 11 CN6901P1811 22 CN6901P1811 Q1001 SWITCHKEY_INT 22 25 USB0_DP 98 USB0_DM 97 88 P1811CN6901 USBLED_BUSBLED_B 99 P1811CN6901 USBLED_A SOC IC1001 + + AC50 BD51 E54 F55 PD56 LD57 TDOUT62 CLVOUT64 SDO
39、UT63 72 73 74 LD_CCW28 LD_CW27 FDOUT61 56 CN7002P5001OPEN SW 83 CN7002P5001CLOSE SW SPM- 92 CN7002P5001 SPM+ 101 CN7002P5001 TRV+ 110 CN7002P5001 TRV- 29 CN7002P5001 LDM+ 38 CN7002P5001 LDM- LDM+ LDM- 47 CN7002P5001 SPINDLE MOTOR M7302 TRAVERSE MOTOR M7301 CD INTERFACE P.C.B. +3.3V Q5001 LASER DRIVE
40、 23VINLD 5CH MOTOR DRIVER IC5001 IC7701 VOLD+17 VOLD-18 VOSL+11 VOSL-12 VOFC+14 VOFC-13 VOTK-16 VOTK+ F+ F- T- T+ CD-LD MD/LPD 15 VOTR+10 VOTR-9 26VINTK 7REV 6FWD 23 P5002 24 P5002 21 P5002 22 P5002 6 P5002 5 P5002 OPEN SW 3 CN7001 CLOSE SW 1 CN7001 1VINFC 16 P5002 15 P5002 20 P5002 19 P5002 10 P500
41、2 14 P5002 4VINSL+ OPTICAL PICKUP UNIT LOADING P.C.B. CLOSE SW OPEN SW 74 CN7002P5001RESET SWRESET SW CLOSE_SW OPEN_SW INNER_SW 5 CN7001LDM+ 4 CN7001LDM- SPM- SPM+ TRV+ TRV- CD MECHANISM UNIT CD TRACKING SIGNAL RESET S7201 MAIN P.C.B. PANEL P.C.B. BUTTON R P.C.B. USB P.C.B. 1112 P6200P1802KEY1 ADIN0
42、_KEY1 34 KEY1 22 CN6201CN6204KEY1KEY1 44 CN6201CN6204 KEY1_1KEY1_1 33 CN6201CN6204 KEY1_2KEY1_2 22 CN6202CN6203 KEY2_1KEY2_1 33 CN6202CN6203 KEY1_2KEY1_2 44 CN6202CN6203 KEY1_1KEY1_1 212 P6200P1802 +3.3V REMOTE SENSOR IR6301 REM_INREM_IN RCR118 SP_DATA IO EXPANDER IC1202 P5 P4 DATA2617 SP_CLK19 20 C
43、LK18 SP_STB115 117 /STB20 SP_CLR/CLR21 P2424 USBLED_A +5.3V QR1804 LED DRIVE Q1805 SWITCH POWER S6206 OPEN/CLOSE S6207 STOP/DJ5 S6208 PLAY/PAUSE/DJ6 S6209 ILLUMINATION S6212 SOUND S6210 ALBUMTRACK S6211 1211 P6200P1802KEY2 ADIN1_KEY2 35 KEY2 JUKEBOX S6217 DJ S6218 KARAOKE S6215 MIC VOL S6216 BLUETOO
44、TH MODULE TXBT_UART_RX RXBT_UART_TX HOST WAKEBT_HOST_WAKE LDO ON R CTSBT_UART_RTS BLUETOOTH DEVICE FREQUENCY 2 4 112 14 13 12 13 15 +5.3V QR1803 LED DRIVE Q1806 SWITCH D6901 D6902 BT_UART_CTS15 USB0_D- USB0_D+ USB1_DP USB1_DM USB1_D- USB1_D+ 103 104 REW/DJ3 S6221 FWD/DJ4 S6222 BT-PAIRING/DJ1 S6219 SELECT/DJ2 S6220 BUTTON L P.C.B. SA-MAX3500E/PR 3/32/31/3 12 6SCL 5SDA EEPROM IC1004 EMMC_CLK EEP_SDA MAIN P.C.B. SOC IC1001 X1001 XIN_PLL127 XOUT_PLL128 107 114 121 122 X1002 XIN_32K124 XOUT