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1、 Panasonic Corporation 2011. All rights reserved. Unauthorized copying and distribution is a violation of law. PSG1102025CE CD Stereo System Model No.SA-AKX32PH SA-AKX32PN Product Color: (K).Black Type TABLE OF CONTENTS PAGEPAGE 1 Safety Precautions- 3 1.1. General Guidelines- 3 1.2. Before Use (For
2、 PH only)- 3 1.3. Caution For Fuse Replacement- 3 1.4. Before Repair and Adjustment- 4 1.5. Protection Circuitry- 4 1.6. Safety Parts Information- 5 2 Warning- 6 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatic Sensitive (ES) Devices - 6 2.2. Precaution of Laser Diode- 7 2.3. Servic
3、e caution based on Legal restrictions- 8 2.4. Handling Precautions for Traverse Unit- 9 3 Service Navigation-11 3.1. Service Information- 11 4 Specifications- 12 5 Location of Controls and Components- 13 5.1. Main Unit Key Button Operation- 13 5.2. Remote Control Key Button Operation - 14 5.3. Media
4、 Information- 15 6 Self-Diagnostic and Special Mode Setting - 16 6.1. Cold-Start - 16 6.2. Doctor Mode Table- 17 6.3. Reliability Test Mode (CD Mechanism Unit (BRS1C)- 19 6.4. Self-Diagnostic Mode - 20 6.5. Self-Diagnostic Error Code Table- 21 6.6. Sales Demonstration Lock Function - 22 Please refer
5、 to the original service manual for: ? ? CD Mechanism Unit (BRS1C), Order No. PSG1102001CE ? ? Speaker system SB-AKX32PN-K, Order No. PSG1102027CE RadioFans.CN 收音机爱 好者资料库 2 7 Troubleshooting Guide-23 7.1. Troubleshooting Guide for F61 and/ or F76-23 7.2. Part Location -24 7.3. D-Amp IC Operation & C
6、ontrol -27 8 Service Fixture & Tools -29 8.1. Service Tools and Equipment-29 9 Disassembly and Assembly Instructions-30 9.1. Disassembly Flow Chart-31 9.2. Main Components and P.C.B. Locations-32 9.3. Disassembly of Top Cabinet-33 9.4. Disassembly of Tuner P.C.B.-34 9.5. Disassembly of Front Panel U
7、nit-34 9.6. Disassembly of Jupiter P.C.B.-36 9.7. Disassembly of Panel P.C.B.-37 9.8. Disassembly of Remote Sensor P.C.B.-38 9.9. Disassembly of USB P.C.B. -39 9.10. Disassembly of Music Port P.C.B. -39 9.11. Disassembly of CD Lid-40 9.12. Disassembly of Main P.C.B.-41 9.13. Replacement of Voltage R
8、egulator IC (IC2010) -42 9.14. Disassembly of D-Amp P.C.B. -43 9.15. Replacement of Audio Digital Amp IC (IC5900) -45 9.16. Disassembly of SMPS P.C.B.-46 9.17. Replacement of Switching Regulator IC (IC5701) -47 9.18. Replacement of Rectifier Diode (D5702)-49 9.19. Replacement of Rectifier Diode (D58
9、01)-51 9.20. Replacement of Rectifier Diode (D5802)-52 9.21. Replacement of Rectifier Diode (D5803)-53 9.22. Disassembly of CD Mechanism Unit (BRS1C) -54 9.23. Disassembly of Rear Panel-56 9.24. Disassembly of Voltage Selector P.C.B.-57 10 Replacement of Traverse Unit -58 10.1. Disassembly of Traver
10、se Unit-58 10.2. Assembly of Traverse Unit-60 10.3. Disassembly of CD Servo P.C.B.-62 11 Service Position-65 11.1. Checking and Repairing of Main P.C.B.-65 11.2. Checking and Repairing of D-Amp P.C.B. -65 11.3. Checking and Repairing of Panel P.C.B.-65 11.4. Checking and Repairing of Jupiter P.C.B.-
11、66 11.5. Checking and Repairing of SMPS P.C.B.-67 11.6. Checking and Repairing of CD Servo P.C.B.-68 12 Voltage & Waveform Chart-69 12.1. CD Servo P.C.B.-69 12.2. Main P.C.B. (1/3) -70 12.3. Main P.C.B. (2/2) -71 12.4. Main P.C.B. (3/3) -71 12.5. Panel P.C.B.-72 12.6. Tuner P.C.B.-72 12.7. Jupiter P
12、.C.B. (1/3)-73 12.8. Jupiter P.C.B. (2/3)-74 12.9. Jupiter P.C.B. (3/3)-75 12.10. D-Amp P.C.B. -75 12.11. SMPS P.C.B. -76 12.12. Waveform Table -77 13 Illustration of ICs, Transistor and Diode -78 14 Simplified Block Diagram -79 14.1. Overall Simplified Block Diagram -79 14.2. D-Amp Block Diagram- 8
13、0 15 Block Diagram- 81 15.1. Servo & System Control - 81 15.2. IC Terminal Chart- 83 15.3. Audio- 84 15.4. Power Supply- 86 16 Wiring Diagram- 88 17 Schematic Diagram- 89 17.1. Schematic Diagram Notes - 89 17.2. CD Servo Circuit- 91 17.3. Main Circuit- 93 17.4. Panel Circuit -101 17.5. Music Port Ci
14、rcuit-103 17.6. Remote Sensor, USB & Tuner Circuit-104 17.7. Jupiter Circuit-105 17.8. D-Amp Circuit-109 17.9. SMPS Circuit-110 17.10. Voltage Selector Circuit -112 18 Printed Circuit Board-113 18.1. CD Servo P.C.B. -113 18.2. Main P.C.B.-114 18.3. Panel P.C.B.-115 18.4. Music Port, Remote Sensor, U
15、SB & Tuner P.C.B.-116 18.5. Jupiter P.C.B. -117 18.6. SMPS & Voltage Selector P.C.B. (For PH Only) -118 18.7. SMPS (For PN Only) & D-Amp P.C.B. -119 19 Terminal Function of ICs-121 19.1. IC2003 (RFKWMAKX32M0): IC MICRO- PROCESSOR -121 19.2. IC6001(C0HBB0000057): IC FL Driver -122 20 Exploded View an
16、d Replacement Parts List-123 20.1. Exploded View and Mechanical replacement Part List -123 20.2. Electrical Replacement Part List-129 RadioFans.CN 收音机爱 好者资料库 3 1Safety Precautions 1.1.General Guidelines 1. When servicing, observe the original lead dress. If a short circuit is found, replace all part
17、s which have been overheated or damaged by the short circuit. 2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed. 3. After servicing, carry out the following leakage current checks to prevent the customer from b
18、eing exposed to shock hazards. 1.1.1.Leakage Current Cold Check 1. Unplug the AC cord and connect a jumper between the two prongs on the plug. 2. Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metallic cabinet part on the equipment such as screwheads, c
19、onnectors, control shafts, etc. When the exposed metallic part has a return path to the chassis, the reading should be between 1M and 5.2M. When the exposed metal does not have a return path to the chassis, the reading must be 1.1.2.Leakage Current Hot Check 1. Plug the AC cord directly into the AC
20、outlet. Do not use an isolation transformer for this check. 2. Connect a 1.5k, 10 watts resistor, in parallel with a 0.15F capacitors, between each exposed metallic part on the set and a good earth ground such as a water pipe, as shown in Figure 1. 3. Use an AC voltmeter, with 1000 ohms/volt or more
21、 sensitivity, to measure the potential across the resistor. 4. Check each exposed metallic part, and measure the voltage at each point. 5. Reverse the AC plug in the AC outlet and repeat each of the above measurements. 6. The potential at any point should not exceed 0.75 volts RMS. A leakage current
22、 tester (Simpson Model 229 or equivalent) may be used to make the hot checks, leakage current must not exceed 1/2 milliamp. In case a measurement is outside of the limits specified, there is a possibility of a shock hazard, and the equipment should be repaired and rechecked before it is returned to
23、the customer. Figure 1 1.2.Before Use (For PH only) Be sure to disconnect the mains cord before adjusting the voltage selector. Use a minus(-) screwdriver to set the voltage selector (on the rear panel) to the voltage setting for the area in which the unit will be used. (If the power supply in your
24、area is 110V 127V or 220V 240V, set to the “110V 127V or 220V 240V” position.) Note that this unit will be seriously damaged if this setting is not made correctly. (There is no voltage selector for some countries, the correct voltage is already set.) 1.3.Caution For Fuse Replacement RadioFans.CN 收音机
25、爱 好者资料库 4 1.4.Before Repair and Adjustment Disconnect AC power to discharge unit AC Capacitors as such (C5701, C5703, C5704, C5705, C5706, C5707, C5708) through a 10 , 10 W resistor to ground. Caution: DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid
26、state devices. After repairs are completed, restore power gradually using a variac, to avoid overcurrent. Current consumption at AC 110 V, 60 Hz in Power ON, FM Tuner, No Signal, Volume minimal mode should be 500 mA. (PN) Current consumption at AC 110127 V / 220240 V, 50/60 Hz in Power ON, FM Tuner,
27、 No Signal, Volume minimal mode should be 500 mA. (PH) 1.5.Protection Circuitry The protection circuitry may have operated if either of the following conditions are noticed: No sound is heard when the power is turned on. Sound stops during a performance. The function of this circuitry is to prevent
28、circuitry damage if, for example, the positive and negative speaker connection wires are “shorted”, or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used. If this occurs, follow the procedure outlines below: 1. Turn off the power. 2. Determine the
29、cause of the problem and correct it. 3. Turn on the power once again after one minute. Note: When the protection circuitry functions, the unit will not operate unless the power is first turned off and then on again. 5 1.6.Safety Parts Information Safety Parts List: There are special components used
30、in this equipment which are important for safety. These parts are marked by in the Schematic Diagrams, Exploded View & Replacement Parts List. It is essential that these critical parts should be replaced with manufacturers specified parts to prevent shock, fire or other hazards. Do not modify the or
31、iginal design without permission of manufacturer. SafetyRef No.Part No.Part Name & DescriptionRemarks 4REXX11221P BLACK WIRE (VOLTAGE SELECTOR- SMPS) PH 5REXX11231P RED WIRE (VOLTAGE SELECTOR- SMPS) PH 8RGRX1008C-AREAR PANELPN 8RGRX1008D-AREAR PANELPH 14RKMX1011-KTOP CABINET 301RAEX1033Z-VTRAVERSE A
32、SSY A2K2CB2CB00021AC CORDPN A2K2CQ2CA00007AC CORDPH A3RQTX1292-MO/I BOOK (Sp)PN A3RQTX1293-MO/I BOOK (En)PN A3RQTX1294-MO/I BOOK (Sp)PH PCB10REPX0886DSMPS P.C.B.(RTL) PN PCB10REPX0886FSMPS P.C.B.(RTL) PH PCB11REPX0886FVOLTAGE SELECTOR P.C.B.(RTL) PH DZ5701ERZV10V511CSZNR S5701K0ABCA000007SW VOLT ADJ
33、PH L5701G0B612H00002LINE FILTER T5701G4DYZ0000050SWITCHING TRANSFORMERPN T5701G4DYZ0000051SWITCHING TRANSFORMERPH T5751ETS19AB2E6AGSUB TRANSFORMER T6000G4DYA0000214SWITCHING TRANSFORMER PC5701B3PBA0000503PHOTO COUPLER PC5702B3PBA0000503PHOTO COUPLER PC5720B3PBA0000503PHOTO COUPLER PC5799B3PBA0000503
34、PHOTO COUPLER F1K5D632BK0007FUSEPH F1K5D802APA008FUSEPN TH5702D4CAA2R20001THERMISTOR TH5860D4CC11040013THERMISTOR TH5900D4CC11040013THERMISTOR P5701K2AA2B000011AC INLETPH P5701K2AB2B000007AC INLETPN R5708ERJ8GEYJ155V1.5M 1/4W R5709ERJ8GEYJ155V1.5M 1/4W C5700F1BAF471A013470pF C5701F0CAF104A1050.1uF C
35、5703F0CAF224A1050.22uF C5704F1BAF471A013470pF C5705F1BAF471A013470pF C5708F1BAF10200201000pF 6 2Warning 2.1.Prevention of Electrostatic Discharge (ESD) to Electrostatic Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components common
36、ly are called Elec- trostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by electrostatic disch
37、arge (ESD). 1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap, which should be removed for potential shock
38、 reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as alumi- num foil, to prevent electrostatic charge buildup or exposure of the assembly. 3. Use only a grounded-tip soldering iron to solder or unsolder ES devi