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1、ORDER NO. PIONEER ELECTRONIC CORPORATION4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER ELECTRONIC (EUROPE) N.V . Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD
2、. 501 Orchard Road, #10-00 Lane Crawford Place, Singapore 0923 PIONEER ELECTRONIC CORPORATION 1998 STEREO CASSETTE DECK RRV1955 TDZR APR. 1998 Printed in Japan CT-S670D CONTENTS 1. SAFETY INFORMATION.2 2. EXPLODED VIEWS AND PARTS LIST .3 3. SCHEMATIC DIAGRAM.10 4. PCB CONNECTION DIAGRAM .20 5. PCB P
3、ARTS LIST.27 6. ADJUSTMENT.30 7. GENERAL INFORMATION .33 7.1 PARTS .33 7.1.1 IC .33 7.1.2 DISPLAY .35 7.2 DIAGNOSIS.36 7.2.1 DISASSEMBLY .36 7.2.2 TEST MODE.36 7.3 BLOCK DIAGRAM.39 8. PANEL FACILITIES AND SPECIFICATIONS .40 THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S). Type Model
4、CT-S670D Power RequirementRemarks HYXJAC220230V DSTEREO CASSETTE DECK? RECOFFPLAY /RPT OFF _ON REC LEVEL TIMER POWER COUNTERDISP OFF SOURCE /TAPE RESET ? DOLBY NR METER RANGE MODE FLEXMONITOR DIGITAL NR DIGITAL INPUT OPEN/CLOSE BLE XD DIGITAL/CD SYNCHRO CD-DECK SYNCHRO DOLBY B-C NR HX PRO PHONES REC
5、 BALANCE Digital Processing System Legato Link Conversion 3 0 78 ?1 Digital 0 1 2 4 3 5 6 7 8 9 10 LR 20bit A/DD/A CONVERTER RadioFans.CN 收音机爱 好者资料库 CT-S670D 2 1. SAFETY INFORMATION 1. SAFETY PRECAUTIONS The following check should be performed for the continued protection of the customer and service
6、 technician. ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A PO- TENTIAL SHOCK HAZARD AND MUST BE COR- RECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER. 2. PRODUCT SAFETY NOTICE Many electrical and mechanical parts in the appli- ance have special safety related charact
7、eristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be ob- tained by using replacement components rated for voltage, wattage , etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. El
8、ectrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts l
9、ist in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or ad- ditional copies of, PIONEER Se
10、rvice Manual may be obtained at a nominal charge from PIONEER. LEAKAGE CURRENT CHECK Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of th
11、e appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60 Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5 mA. (FOR USA MODEL ONLY) Also test with plug reversed (Using AC
12、 adapter plug as required) Device under test Test all exposed metal surfaces Earth ground Leakage current tester Reading should not be above 0.5 mA AC Leakage Test This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technician
13、s have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to
14、 perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician. WARNING Lead in solder used in this product is listed by the California Health and Welfare agency as a known reproductive toxicant which may cause birt
15、h defects or other reproductive harm (California Health & Safety Code, Section 25249.5). When servicing or handling circuit boards and other components which contain lead in solder, avoid unprotected skin contact with the solder. Also, when soldering do not inhale any smoke or fumes produced. REMARQ
16、UE (POUR MODLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pices de remplacement doivent avoir la mme dsignation. NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB in
17、dicate that replacement parts must be of identical designation. RadioFans.CN 收音机爱 好者资料库 CT-S670D 3 6 4 7 3 1 2 8 5 2. EXPLODED VIEWS AND PARTS LIST 2.1 PACKING PACKING PARTS LIST 1Pad (L)RHA1213 2Pad (R)RHA1212 3Packing CaseRHG1871 4Sheet (750 600 0.5)Z23-007 5CD DECK SYNCHRO ControlRDE1044 Code 6Co
18、nnection Code with Pin Plugs RDE1036 (Audio Cord: L= 1.0 m) 7Operating InstructionsRRE1161 (English/French/German/Italian/ Dutch/Swedish/Spanish/ Portuguese) NSP8Warranty CardARY7009 NOTES :Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Parts List. The mar
19、k found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screw adjacent to mark on the product are used for disassembly. Mark No.DescriptionPart No. RadioFans.CN 收音机爱 好者资料库 CT-S670D 4 16 11 19
20、 11 7 19 29 9 9 21 21 12 2 6 27 21 26 4 13 24 10 28 1 8 21 21 22 22 21 3 5 19 19 20 20 20 20 20 15 19 29 Refer to 2.3 FRONT PANEL SECTION. To Mechanism Unit A A 23 2.2 EXTERIOR CT-S670D 5 EXTERIOR PARTS LIST 1MAIN UNITRWZ4279 NSP2TRN 2 UNITRWZ4281 3Strain ReliefCM22B 4Fuse (FU801: T1.25A)AEK1055 5AC
21、 Power CordPDG1058 6Power TransformerRTT1345 (AC220230V) NSP7Main ChassisRNB1132 8Rear PanelRNA2199 NSP9PCB SpacerPNY404 NSP10FL SpacerPEB1033 11InsulatorPNW2766 NSP12TRANS 1 PCBRNZ3294 NSP13PCB HolderAEC703 14 15BonnetREA1276 16Disc GuardREC1305 17 18 19ScrewBBZ30P080FCC 20ScrewBBZ30P080FZK 21Screw
22、BBZ30P060FCC 22ScrewIBZ30P150FCC NSP23BinderZCAT18S NSP24SpacerREC1319 NSP25 NSP26PWSW UNITRWZ4280 27Power ButtonRAC2193 NSP28FL SpacerPEB1137 29ScrewBBT30P080FCC Mark No.DescriptionPart No. CT-S670D 6 A A 23(1/2) 9 12 42 26 21 42 22 27 24 34 24 29 19 (1/3)19 (2/3) 19 (2/3) 20 44 31 4 31 32 43 19 (1
23、/3) 33 1 3 44 10 16 45 17 6 8 13 39 45 7 5 15 11 18 35 19 (3/3) 19 (3/3) 2 37 38 41 30 31 23(2/2) 25 28 Not used 33 23 (1/2) 23 (2/2) 14 Refer to 2.4 MECHANISM UNIT . No. 33 Cut Part No. 19 Cut Part No. 23 Cut Part Froil PN397 Froil PN397 Cut Cut Cut Cut 2.3 FRONT PANEL SECTION CT-S670D 7 FRONT PANE
24、L SECTION PARTS LIST 1FL UNITRWX1146 2OPSW UNITRWX1142 3 FFC 33P (60V)RDD1400 4Mechanism UnitRYM1271 5DC Motor/0.75WPXM1010 6Rubber BeltPEB1127 7Motor PulleyPNW1634 8Pulley GearRNK1517 9SpringRBK1004 10Arm GearRNK2304 11SW LeverRNK1897 12Joint ArmRNK2243 13Loading Base Assy 2RXA1750 14Panel StayRNT1
25、247 NSP15POCM UNITRWZ4282 16ScrewIPZ20P080FMC 17ScrewBMZ26P040FMC 18SpringRBH1008 19Function Button BRAC2191 20Play Button BRAC2204 21FL LensRAH2846 22Front PanelRAH2848 23Door PocketRAH2843 24ScrewBBT30P080FCC 25Door LensRAH2782 26Name PlateAAM7004 27Indicating PanelREE113 28Door PlateRAH2850 29Sta
26、bilizer BREB1085 30Digi LensRAC2200 31ScrewBBZ30P060FCC 32Eject CollarRLA1303 33Slide KnobRAC2203 34Stabilizer PanelRAH1483 35Manual ButtonRAC2195 36 37Connector Assy 3PRKP1673 38Connector Assy 2PRKP1681 39ScrewBBZ26P060FMC 40 NSP41LED UNITRWX1143 42VOL KnobRAC2197 43ScrewBBZ26P100FMC 44ScrewBBZ30P0
27、80FZK 45ScrewBBZ30P100FMC Mark No.DescriptionPart No. CT-S670D 8 37 34 43 20 33 27 21 40 41 11 29 24 44 32 22 2 6 7 14 28 14 42 10 23 45 5 5 9 9 8 1 12 13 38 30 26 36 16 19 19 31 17 15 16 15 35 3 39 20 4 This screw No. 44 is the part to hold the cam gear for servicing, when the hook holding the cam
28、gear No. 24 is broken. 2.4 MECHANISM UNIT SECTION CT-S670D 9 MECHANISM UNIT SECTION PARTS LIST 1FIXED CORERLA1130 2PLUNGERRLA1132 3HEAD (R/P)RPB1047 4HEAD (E)RPB1060 5PUSH SWRSG1018 6MTR REEL BLKRXM1057 7MTR MAIN BLKRXM1058 8SOLENOID BLKRXP1010 9PHOTO-TRANSISTORSPI33534FG 10MAIN BELTREB1163 11PINCH
29、ROLLER ASSYRXA1183 12FLYWHEEL ASSYRXA1772 13WASHERWA26D045D025 14SCREW 2.6 6.4 ZNRBA1076 15WASHERRBF057 16REEL BASE BLKRXA1184 17IDLER BLKRXA1248 18 19WASHER 2.1 0.25TRBF1038 20AZIMUTH SPRINGRBH1076 21HAED BASE SPRINGRBL1003 22SLIDE SPRINGRBH1239 23PLAY ARMRNK1525 24CAM GEAR (3R)RNK1672 25 NSP26SPAC
30、ERREC1319 27HEAD BASERNE1390 28SPRING CASSETTERBK1048 29CHASSIS BASE BLKRXA1557 30DETECTOR LEVER (REC)RNK1527 31METAL DETECTOR LEVER (L)RNK1529 32DETECTOR LEVER (P)RNK1543 33HEAD SPACERRNK2106 34SCREWPMZ20P080FMC 35PLATE HD BLKRXA1488 36SCREWPMA26P050FMC 37F LOOK SCREW M2 10RBH1031 38SCREWRBA1101 39
31、SPACERRLA1275 40WASHERWA26D047D050 41WASHERYE15FUC 42HOLDER CUSHION (L)RED1027 43F LOOK SCREW 2 8RBA1102 44SCREW TT2 15RBA1068 45PCB CONTROL BLKRXA1771 Mark No.DescriptionPart No. CT-S670D 10 A B C D 1234 1234 FL UNIT (RWX1146) POCM UNIT (RWZ4282) MAIN UNIT (RWZ4279) MECHA UNIT (RYM1271) LED UNIT (R
32、WX1143) D20PWY0510G D20PYY1010G PG02MR-F30 RECINH HARF CrO2 METAL R.M C.M CN82 CN81 ERASE HEAD REC HEAD P.B HEAD D20PYY0710G B3B-PH-K-S B3B-PH-K-S 173981-2 CN702 (3/4) AKB7015 CN702 (4/4) AKB7015 E G F ( A 1/4 to A 4/4) A 3.1 OVERALL SCHEMATIC DIAGRAM 3. SCHEMATIC DIAGRAM Note: When ordering service
33、 parts, be sure to refer to EXPLODED VIEWS and PARTS LIST or PCB PARTS LIST. CT-S670D 11 A B C D 5678 5678 CN702 (1/4) AKB7015 CN702 (2/4) AKB7015 TRNS 1 PCB (RNZ3294) TRN 2 UNIT (RWZ4281) PWSW UNIT (RWZ4280) OPSW UNIT (RWX1142) T1.25AL250V H1, H2: AKR7001 POWER TRANSFORMER RTT1345 AC POWER CORD PDG
34、1058 AC220230V 50/60Hz NEUTRAL LIVE JA1801 GPIF32R FU801 D20PWY0610G D20PWW0615G DXWW0315E D20PWY0310G ( B 1/2, B 2/2) 52147-0610 JA901 JA601 JA912 JA911 CN1001 D C B MAIN UNIT (RWZ4279) ( A 1/4 to A 4/4) A CT-S670D 12 A B C D 1234 1234 MAIN UNIT (1/4) (RWZ4279) A 1/4 OPSW UNIT (RWX1142) B 1/2 : PLA
35、YBACK SIGNAL ROUTE P. B HEAD RPB1047 (1/2) : RECORDING SIGNAL ROUTE MECHA UNIT (1/4) (RYM1271) REC HEAD RPB1047 (2/2) MECHA UNIT (2/4) (RYM1271) Lch LINE INPUT Rch NOTE If the parts are not identified in the diagram the followings are used. The mark found on some component parts indicates the import
36、ance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. PB AMP PB LEVEL ADJ. BIAS TRAP DOLBY B/C NR DOLBY B/C NR DOLBY CONT 3.2 MAIN UNIT (1/4) AND OPSW UNIT (1/2) A 1/4B 1/2 CT-S670D 13 A B C D 5678 5678 Lch LINE OUT Rch PB/REC REC AMP METER
37、AMP HP AMP TAPE/SOURCE/REC MONILINE OUT BUFFER A 2/4 A 2/4 A 3/4 A 1/4 CT-S670D 14 A B C D 1234 1234 A 1/4 DSP LRCK, BCLK (FROM DIR) ON/OFF NOTE If the parts are not identified in the diagram the followings are used. The mark found on some component parts indicates the importance of the safety facto
38、r of the part. Therefore, when replacing, be sure to use parts of identical designation. MAIN UNIT (2/4) (RWZ4279) A 2/4 3.3 MAIN UNIT (2/4) A 2/4 CT-S670D 15 A B C D 5678 5678 A3/4 RAM XTAL/VCO XTAL DIR X1731: 18.432 MHz A 2/4 CT-S670D 16 A B C D 1234 1234 TRN2 UNIT (RWZ4281)D PWSW UNIT (RWZ4280) C
39、 TRN1 PCB (RNZ3294) AC POWER CORD PDG1058 AC220230V 50/60 Hz FU801 T1.25AL250V AKR7001 MAIN UNIT (3/4) (RWZ4279) A 3/4 POWER SUPPLY POWER OFF EARTH METAL FITTING CAUTION:FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TIME NO. ICP-N15, MFD BY ROHM CO., LTD. FOR IC1003 and IC100
40、4. CAUTION: FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TIME AND RATINGS ONLY. S5688G S5688G C1025C1026 S5688G S5688G 10/50 10/50 470/25 470/25 HEAT SINK 1000/16 NOTE FOR FUSE REPLACEMENT C D 3.4 MAIN UNIT(3/4), PWSW UNIT AND TRN2 UNIT A 3/4 CT-S670D 17 A B C D 5678 5678 NO
41、TE If the parts are not identified in the diagram the followings are used. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. A1/4 MECHA UNIT (3/4) (RYM1271) (RPB1060) BIAS CONTRO
42、L BIAS OSC HX PRO D/A CONVERTER BLEXD CONT A2/4 A4/4 160 kHz A 3/4 CT-S670D 18 A B C D 1234 1234 FL UNIT (RWX1146)E MAIN UNIT (4/4) (RWZ4279) A 4/4 OPSW UNIT (RWX1142) SWITCHES: FL UNIT OPSW UNIT B 2/2 MEMORY A3/4 MC S1503: COUNTER RESET S1504: FLEX S1505: METER RANGE/DISO OFF S1506: COUNTER MODE S1
43、507: DIGITAL- NR S1508: DOLBY NR S1509: DIGITAL IN S1510: MONITER S1601: S1602: EJECT S1603: REC S1604: PAUSE S1605: CD SYNC S1607: MUTE S1608: PLAY S1609: F F S1610: REW S1611: BLE XD STOP NOTE If the parts are not identified in the diagram the followings are used. The mark found on some component
44、parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. FL HOLDER E 3.5 MAIN UNIT (4/4), OPSW UNIT (2/2), FL UNIT, LED UNIT AND POCM UNIT A 4/4B 2/2 CT-S670D 19 A B C D 5678 5678 POCM UNIT (RWZ4282) G LED UNIT (RWX114
45、3)F MECHA UNIT (4/4) (RYM1271) MECHA CONTROL -COM MC HOLDERHOLDER A 4/4F G CT-S670D 20 A B C D 1234 1234 FLED UNIT GPOCM UNIT ACN84 ACN531 RNP1725A RNP1724A NOTE FOR PCB DIAGRAMS: 1. Part numbers in PCB diagrams match those in the schematic diagrams. 2. A comparison between the main parts of PCB and
46、 schematic diagrams is shown below. Symbol in PCB Diagrams Symbol in Schematic Diagrams Part Name Transistor Transistor with resistor Field effect transistor BCE B C E B C E D G S BCE BCEBCE DGSDGS 3. The parts mounted on this PCB include all necessary parts for several destination. For further info
47、rmation for respective destinations, be sure to check with the schematic diagram. 4. Viewpoint of PCB diagrams Symbol in PCB Diagrams Symbol in Schematic Diagrams Part Name Resistor array 3-terminal regulator CapacitorConnector P. C. BoardChip Part SIDE B SIDE A 4. PCB CONNECTION DIAGRAM SIDE A F G 4.1 LED UNIT AND POCM UNIT CT-S670D 21 A B C D 1234 1234 DTRN2 UNIT TRN1 PCB CPWSW UNIT A J1001 A J1003 AC POWER CORD POWER TRANSFORMER PNP1725A LIVE NEUTRAL 4.2 PWSW UNIT, TRN2 UNIT A