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1、 ORDER NO. PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01
2、, Singapore 159936 PIONEER CORPORATION 2005 CRT3582 CD MECHANISM MODULE(S10.5STD) CX-3166 ModelService ManualCD Mechanism Module DEH-1850/XN/ESCRT3552CXK5701 CXK5701DEH-1800R/XN/EW DEH-1820R/XN/EW CRT3553 This service manual describes the operation of the CD mechanism module incorporated in models l
3、isted in the table below. When performing repairs use this manual together with the specific manual for model under repair. K-ZZA. OCT. 2005 Printed in Japan RadioFans.CN 收音机爱 好者资料库 CX-3166 2 1234 1234 C D F A B E CONTENTS 1. CIRCUIT DESCRIPTIONS .3 2. MECHANISM DESCRIPTIONS.20 3. DISASSEMBLY.22 Rad
4、ioFans.CN 收音机爱 好者资料库 CX-3166 3 5678 56 7 8 C D F A B E 1. CIRCUIT DESCRIPTIONS A-F Signal 1-bit Audio DAC A/D Converter Digital Servo CPU Interface CPU CPU for System Control RAM Sub-Q, CD-TEXTPost filter (SCF) RF-Amp PE5497B Analog Output PWM Output Data Processor The recent mainstay of the CD LSI
5、is the LSI integrating the core DSP with DAC or RF amplifier, which are generally employed as peripheral circuits, however, PE5497B, used in this product, is an LSI integrating the afore-mentioned LSI unit and microcomputer unit in one chip. Fig.1.0.1 Block diagram of PE5497B RadioFans.CN 收音机爱 好者资料库
6、 CX-3166 4 1234 1234 C D F A B E 6.5k + - 1k 100k + - 6.5k 100k + - 110k 1k REG 1.25V Vref 3p 1 PD LD PE5497B 2 + 5 7 15 5 7 15 1414 CD CORE UNIT 2R4 2 2SA1577 100/16 LD- LD+ MD VR LDS APN 2R7 Pickup Unit VDD(+ 3.3 V) 1.1 PREAMPLIFIER BLOCK (PE5497B: IC201) In the preamplifier block, the pickup outp
7、ut signals are processed to generate signals that are used in the subsequent blocks: servo, demodulator, and control blocks. Signals from the pickup are I/V converted in the pickup with the preamplifier with built-in photo detectors, and after added with the RF amplifier, they are used to produce su
8、ch signals as RF, FE, TE, and TE zero-cross signals. The preamplifier block is built in CD LSI PE5497B (IC201), whose parts are described individually below. Incidentally, as this LSI employs a single power supply (+ 3.3 V) specification, the reference voltages of this LSI and the pickup are the REF
9、O (1.65 V) for both. The REFO is an output obtained from REFOUT in the LSI via the buffer amplifier, and is output from the pin 93 of this LSI. All measurements will be performed with this REFO as the reference. Caution: Be careful not to short-circuit the REFO and GND when measuring. 1.1.1 APC (Aut
10、omatic Power Control) circuit Since laser diodes have extremely negative temperature characteristics in optical output when driven in constant current, it is necessary to control the current with the monitor diodes in order to keep the output constant. This is the feature of the APC circuit. The LD
11、current is obtained by measuring the voltage between LD1 and VDD(+ 3.3 V), and divide the value by 7.5 (ohms), which becomes about 30 mA. Fig.1.1.1 APC CX-3166 5 5678 56 7 8 C D F A B E 13 6 A+C B+C VREF 13 6 10k8.8k 10k8.8k 61.0k 61.0k 111k R2 15.2k 15.2k 35k20k11.2k 7.05k 10k10k 89 90 85 83 84 79
12、95 94 RFOFF setup FEOFF setup VREF VREF A B RFO AGCI RF2- RF- EQ2 EQ1 AGCO FEO FE- FE A/D 81 82 + - + - + - + - + - + - - + P3 P7 P9 P2 P4 P8 Pickup Unit CD CORE UNIT PE5497B 4.7k 5.6k 1.2k 1.2k 22p 56p 4p 86 For RFOK generation To DEFECT/A3T detection 1.1.2 RF and RFAGC amplifiers The output from t
13、he photo-detector (A + C) and (B + D) is provided from the RFO terminal as the RF signal (which can be used for eye-pattern check), after it is added, amplified, and equalized inside this LSI. The low frequency component of the voltage RFO is calculated as below. RFO = (A + B + C + D) x 2 The RFO is
14、 used for the FOK generation circuit and RF offset adjustment circuit. The RFO signal, output from the pin 82, is A/C-coupled externally, input to the pin 81, and amplified in the RFAGC amplifier to obtain the RFAGC signal. Also, this LSI is equipped with the RFAGC auto-adjustment function, explaine
15、d below, which switches feedback gains of the RFAGC amplifier so that the RFO output will be 1.5 V. This RFO signal is also used for the EFM, DFCT, MIRR, and RFAGC auto-adjustment circuits. Fig.1.1.2 RF/AGC/FE CX-3166 6 1234 1234 C D F A B E 11 9 E F VREF 11 9 112k 112k 63k 45.36k 63k 160k160k 45.36
16、k 161k 80k160k 60k20k 92 91 TEOFF setup TE A/D Inside TEC Pickup Unit P5 P10 P1 P6 E F PE5497B CD CORE UNIT + - + - + - + - + - + - - +VREF TEO TE- TEC TE2 98 97 99 100 47p 10000p 1.1.3 Focus error amplifier The photo-detector outputs (A + C) and (B + D) are passed through the differential amplifier
17、 and the error amplifier, and (A + C - B - D) is provided from the pin 95 as the FE signal.The low frequency component of the voltage FE is calculated as below. FE = (A + C - B - D) x 8.8k / 10k x 111k / 61k x 160k / 72k = (A + C - B - D) x 3.5 For the FE outputs, an S-shaped curve of 1.5 Vp-p is ob
18、tained with the REFO as the reference. The cutoff frequency for the subsequent stage amplifiers is 14.6 kHz. 1.1.4 RFOK circuit This circuit generates the RFOK signal, which indicates the timing to close the focus loop and focus-close status during the play mode, from the pin 62. As for the signal,
19、H is output in closing the focus loop and during the play mode. Additionally, the RFOK becomes H even in a non-pit area, since the DC level of the RFO signal is peak-held in the subsequent digital block and compared at a certain threshold level to generate the RFOK signal. Therefore, the focus is cl
20、osed even on a mirror-surface area of a disc. This signal is also supplied to the microcomputer via the low-pass filer as the FOK signal, which is used for protection and gain switching of the RF amplifier. 1.1.5 Tracking error amplifier The photo-detector outputs E and F are passed through the diff
21、erential amplifier and the error amplifier to obtain (E - F), and then provided from the pin 98 as the TE signal. The low frequency component of the voltage TE is calculated as below. TEO = (E - F) x 63k / 112k x 160k / 160k x 181k / 45.4k x 160k / 80k = (E - F) x 4.48 For the TE output, TE waveform
22、 of about 1.3 Vp-p with the REFO as the reference. The cutoff frequency in the subsequent is 21.1 kHz. Fig.1.1.3 TE CX-3166 7 5678 56 7 8 C D F A B E 1.1.6 Tracking zero-cross amplifier The tracking zero-cross signal (hereinafter referred to as TEC signal) is obtained by amplifying the TE signal by
23、fourfold, and used to detect the tracking-error zero-cross point. As the purpose of detecting the zero-cross point, the following two points can be named: 1. To use for track-counting in the carriage move and track jump modes 2. To use for detecting the direction in which the lens moves in tracking
24、close. (Used in the tracking brake circuit to be explained later.) The frequency range of the TEC signal is from 300 Hz to 20 kHz, and TEC voltage = TE level x 4 The TEC level can be calculated at 4.62V, which, at this level, exceeds the D range of the operational amplifier, and clips the signal, bu
25、t, because the CD LSI only uses the signal at the zero-cross point, it poses no particular problem. 1.1.7 EFM circuit The EFM circuit converts the RF signal into digital signals of 0 and 1. The AGCO signal output from the pin 79 is A/C- coupled externally, input to the pin 78, and supplied to the EF
26、M circuit. Missing RF signal due to scratches and stains on the disc, and asymmetry of the upper and lower parts of the RF, caused by variation in disc production, cannot be entirely eliminated in AC coupling process, the reference voltage ASY of the EFM comparator is controlled, using the probabili
27、ty that 0 and 1 occur at 50%. Thus, the comparator level will always stay around the center of the RFO signal. This reference voltage ASY is generated by passing the EFM comparator output through the low-pass filter. The EFM signal is output from the pin 73. Fig.1.1.4 EFM RFI + - 40k 40k 1.5k7.5k +
28、- + - 2k 78 74 73 Vdd Vdd EFM signal EFM ASY PE5497B CX-3166 8 1234 1234 C D F A B E The servo block performs servo control such as error signal equalizing, in-focus, track jump and carriage move. The DSP block is the signal-processing unit, where data decoding, error correction, and compensation ar
29、e performed. The FE and TE signals, generated in the preamplifier stage, are A/D-converted, and output drive signals for the focus, tracking, and carriage systems via the servo block. Also, the EFM signal is decoded in the signal-processing unit, and ends up in outputting D/A-converted audio signals
30、 through the D/A converter. Furthermore, in this decoding process, the spindle servo error signal is generated, supplied to the spindle servo block, and used to output the spindle drive signal. Each drive signal for focus, tracking, carriage, and spindle servos (FD, TD, SD, and MD) are output as PWM
31、3 data, and then converted to analog data through the LPF. These drive signals, after changed to analog form, can be monitored with the FIN, TIN, CIN, and SIN signals, respectively. Subsequently, the signals are amplified and supplied to the actuator and motor for each signal. 1.2.1 Focus servo syst
32、em The main equalizer of the focus servo consists of the digital equalizer block. The figure 1.2.1 shows the block diagram of the focus servo system. In the focus servo system, it is necessary to move the lens within the in-focus range in order to close the focus loop. For that purpose, the in-focus
33、 point is looked for by moving the lens up and down with the focus search voltage of triangular signal. During this time, the rotation of the spindle motor is retained at a certain set speed by kicking the spindle motor. The servo LSI monitors the FE and RFOK signals and automatically performs the f
34、ocus-close operations at an appropriate timing. The focus-close operation is performed when the following three conditions are satisfied at the same time: 1) The lens moves toward the disc surface. 2) RFOK = H 3) The FE signal is zero-crossed. Consequently, the FE converges to 0 (= REFO). When the a
35、bove-mentioned conditions are met and the focus loop is closed, the FSS bit is shifted from H to L, and then, in 10 ms, the CPU unit of the LSI starts monitoring the RFOK signal obtained through the low-pass filter. If the RFOK signal is determined to be L, the CPU unit of the LSI takes several acti
36、ons including protection. Fig.1.2.2 shows a series of actions concerning the focus close operations. (It shows a case where the focus loop cannot be closed.) With the focus mode selector displaying 01 in the test mode, pressing the focus close button, allows to check the S- shaped curve, search volt
37、age, and actual lens behavior. Fig.1.2.1 Block diagram of the focus servo system 1.2 SERVO BLOCK (PE5497B: IC201) FE AMP A/D DIG. EQ FOCUS SEARCH TRIANGULAR WAVE GENERATOR CONTROL 89 90 PWM FD 66 IC201 PE5497B 5 11 12 FOP FOM LENS IC301 BA5839FP A + C B + D CX-3166 9 5678 56 7 8 C D F A B E Fig.1.2.
38、2 Timing chart for focus close operations 1.2.2 Tracking servo system The main equalizer of the tracking servo consists of the digital equalizer block. The figure 1.2.3 shows the block diagram of the focus servo system. Fig.1.2.3 Block diagram of the tracking servo system FE controlling signals FSS
39、bit of SRVSTS1 resistor RFOK signals Output from FD terminal A blind period Search start You can ignore this for blind periods. The broken line in the figure is assumed in the case without focus servo. The status of focus close is judged from the statuses of FSS and RFOK after about 10 mS. E F LENS
40、TE AMP A/D DIG. EQ JUMP PARAMETERS CONTROL 92 91 PWM TD 67 IC201 PE5497B 2 13 14 TOP TOM IC301 BA5839FP CX-3166 10 1234 1234 C D F A B E (a) The track jump operation is automatically performed by the auto-sequence function inside the LSI with a command from the CPU unit of the LSI. For the track jum
41、ps used in the search mode, a single-track jump and four to 100 multi-track jump are available in this system. In the test mode, out of these track jumps, 1, 32, and 32 * 3 track jumps, as well as carriage move can be performed and checked in mode selection. In a track jump, the CPU unit of the LSI
42、sets about half the number of the total tracks to jump (about five tracks for a 10-track jump), and the set number of tracks are counted using the TEC signal. By outputting the brake pulse for a certain period of time (set by the CPU unit of the LSI) from the time the set number is counted, and stop
43、ping the lens, the tracking loop can be closed so that the normal play can be continued. Also, in order to facilitate closing of the tracking loop in a track jump, the brake circuit is kept ON for 50msec, after the brake pulse is stopped, for increasing the tracking servo gain. The FF/REW action in
44、the normal operation mode is realized by performing single jumps consecutively. The speed is approximately 10 times faster than in the normal mode. (b) Brake circuit Since the servo loop is not closed very well in the setup mode and track jump mode, the brake circuit is used for stabilizing the serv
45、o-loop close operation. The brake circuit detects the direction in which the lens moves, and outputs only the drive signal for the direction opposite to the movement to slow down the lens, thereby stabilizing the tracking servo-loop close operation. Additionally, the off-track direction is determine
46、d from the TEC and MIRR signals, as well as their phase relation. Fig.1.2.4 Single-track jump t1 t2 GAIN NORMAL TD KICK BRAKE TEC T. BRAKE EQUALIZER T. SERVO CLOSED OPEN NORMAL GAIN UP OFF ON CX-3166 11 5678 56 7 8 C D F A B E Fig.1.2.5 Multi-track jump Fig.1.2.6 Track brake t1 TD TEC (10 TRACK) EQU
47、ALIZER T. BRAKE SERVO SD 2.9mS (4.10 TRACK JUMP) 5.8mS (32 TRACK JUMP) GAIN UP NORMAL ON OFF OPEN CLOSED t2 t TEC TZC (TEC SQUARED UP ) (INTERNAL SIGNAL ) MIRR MIRR LATCHED AT TZC EDGES = SWITCHING PULSE EQUALIZER OUTPUT (SWITCHED) DRIVE DIRECTION Note : Equalizer output assumed to hava same phase a
48、s TEC. FORWARD LENS MOVING FORWARDS (INNER TRACK TO OUTER) LENS MOVING BACKWARDS Time REVERSE 50 mS CX-3166 12 1234 1234 C D F A B E 1.2.3 Carriage servo system The carriage servo system inputs the output of the low frequency component from the tracking equalizer (information on the lens position) to the carriage equalizer, and, after the gain is increased to a certain level, outputs the drive signal from the CD block of the LSI. This signal is applied to the