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1、HTP105/205-SW 1 PIONEER CORPORATION4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8655, Japan PIONEER ELECTRONICS SERVICE, INC.P.O.Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER CORPORATION 1999 CONTENTS 1. SAFETY INFORMATION . 2 2. DISASSEMBLY . 3 3. PACKING, EXPLODED VIEWS AND PARTS LIST . 3 4. SC
2、HEMATIC AND PCB CONNECTION DIAGRAMS . 6 5. PCB PARTS LIST . 8 6. PANEL FACILITIES. 9 7. SPECIFICATIONS .10 Service Manual ORDER NO. PET99019 POWERED SUBWOOFER HTP105/205-SW RadioFans.CN 收音机爱 好者资料库 HTP105/205-SW 2 This service manual is intended for qualified service technicians; it is not meant for
3、the casual do-it- yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly preformed repairs can adversely affect the safety and reliability of the product and
4、may void the warranty. If you are not a qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician. WARNING Lead in solder used in this product is listed by the California Health and Welfare agency a
5、s a known reproductive toxicant which may cause birth defects or other reproductive harm (California Health & Safety Code, Section 25249.5). When servicing or handling circuit boards and other components which contain lead in solder, avoid unprotected skin contact with the solder. Also, when solderi
6、ng do not inhale any smoke or fumes produced. NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation. REMARQUE (POUR MODLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type ra
7、pide) et/ou (fusible de type lent) sur CCI indiquent que les pices de remplacement doivent avoir la mme dsignation. (FOR USA MODEL ONLY) 1.SAFETY PRECAUTIONS The following check should be performed for the continued protection of the customer and service technician. LEAKAGE CURRENT CHECK Measure lea
8、kage current to a know earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the A
9、C line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on. Any current measured must no exceed 0.5mA. ANY MEASUREMENT NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RERTURNING THE APPLIANCE TO THE CU
10、STOMER. 2.PRODUCT SAFETY NOTICE Many electrical and mechanical parts in the appliance have special safety related characteristic. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, watt
11、age, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a D on the schematics and on the parts list in this Service Manual. The use of a substitute replacement compone
12、nt which dose not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create sock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest in
13、formation, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER. +- Reading should not be above 0.5mALeakage current tester Device under test Test all exposed metal surfaces Earth ground
14、 Also test with plug reversed (Using AC adapter plug as required) AC Leakage Test 1. SAFETY INFORMATION RadioFans.CN 收音机爱 好者资料库 HTP105/205-SW 3 G POWER AMP SECTION Remove the 8 screws from the power amplifier. Remove the connector lead, etc. 3. PACKING, EXPLODED VIEWS AND PARTS LIST NOTES: GParts ma
15、rked by NSP are generally unavailable because they are not in our Master Spare Parts List. GThe mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. GParts marked by are not always kept
16、 in stock. Their delivery time may be longer than usual or they may be unavailable. G GRILLE SECTION The grill is attached to the cabinet by its bosses applied with adhesive. To detach it, pry it open by inserting a flat blade scewdriver between the cabinet and the grille. G SPEAKER Remove each of t
17、he 4 screws 3.1 PACKING Parts List Mark No.DescriptionParts No. Operating Instructions268206 RCA Cable Accessory Pack255245 Corner Pad Assy264333 Poly Bag266953 Packing Case264328 2. DISASSEMBLY RadioFans.CN 收音机爱 好者资料库 HTP105/205-SW 4 3.2 EXTERIOR SECTION Parts List NSP1Cabinet Enclosure264388 NSP2A
18、mplifier Assembly264462 3Grille Assembly264353 NSP4Paper Port Tube256946 NSP5Front Port Ring254306 NSP6Rear Port Ring254346 NSP7Label FTC Sticker268182 NSP8UL-CUL Label268197 9Transducer264719 10Screw (for Amplifier and Trans)221904 Mark No.DescriptionParts No. 123 456 9 8 7 10 HTP105/205-SW 5 3.3 P
19、OWER AMP SECTION Parts List Mark No.DescriptionParts No.Mark No.DescriptionParts No. 12P Cord044899 2AC Cord046947 3BRKT PCB C077876 NSPCushion Gasket078786 4Cushion Stopper078519 5Trans Power046946 6Trans Back Up047073 7Heatsink Sub045576 8Knob072992 Cable Tie080558 9Mold Case080336 10Panel Rear As
20、sy046981 NSP11Power Amp PCB Section047259 12Screw (3X10 BL)075640 13Screw (4X10 BL)075659 14Screw (M3X8 ZC)075273 15Heatsink046971 16Tr 2SC4008 (Q610, Q614)084682 4 1 2 3 15 8 11 10 9 12 13 14 5 13 12 12 12 7 12 6 http:/getMANUAL.com HTP105/205-SW 6 4. SCHEMATIC AND PCB CONNTCTION DIAGRAMS NOTE FOR
21、SCHEMATIC DIAGRAMS (Type 1A) 1. When ordering service parts, be sure to refer to PARTS LIST of EXPLODED VIEWS or PCB PARTS LIST. 2. Since these are basic circuits, some parts of them or the values of some components may be changed for improve- ment. 3. RESISTORS: Unit: k:k, M:M, or unless otherwise
22、noted. Rated power: 1/4W, 1/6W, 1/8W, 1/10W unless otherwise noted. Tolerance: (F): 1%, (G): 2%, (K): 10%, (M): 20% or 5% un- less otherwise noted. 4. CAPACITORS: Unit: p:pF or F unless otherwise noted. Ratings: capacitor (F)/voltage(V) unless othrewise noted. Rated voltage: 50V except for electroly
23、tic capacitors. 5. COILS: Unit: m:mH or H unless otherwise noted. 6. VOLTAGE AND CURRENT: : Signal voltage at rated output. or V: DC voltage (V) at no input signal unless otherwise noted. Value in ( ) is DC voltage at rated power. mA or mA: DC current at no input signal unless otherwise noted. 7. OT
24、HERS: or : Adjusting point. : Measurement point. The mark found on some component parts indicates the im- portance of the safety factor of the parts. Therefore, when re- placing, be sure to use parts of identical designation. 8. SCH-& ON THE SCHEMATIC DIAGRAM: SCH-& indicates the drawing number of t
25、he schematic dia gram. (SCH stands for schematic diagram.) 9. SWITCHES (Underline indicates switch position): MAIN + CONT. ASSY S501 : PHASE Rev / Norm S502 : AUTO POWER ON/OFF V NOTE FOR PCB DIAGRAMS 1. Partnumbers in PCB diagrams match those in the schematic diagrams. 2. A comparison between the m
26、ain parts of PCB and schematic diagrams is shown below. HTP105/205-SW 7 4.1 CIRCUIT DIAGRAM HTP105/205-SW 8 5. PCB PARTS LIST NOTES: GParts marked by NSP are generally unavailable because they are not in our Master Spare Parts List. GThe mark found on some component parts indicates the importance of
27、 the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. GParts marked by are not always kept in stock. Their delivery time may be longer than usual or they may be unavailable. I PCB PARTS LIST (HTP702-SW, HTP202/302-SW) POWER AMP PCB SECTION SEMICOND
28、UCTORS Mark No.DescriptionPart No.Mark No.DescriptionPart No. IC501, IC502, IC503IC BA4558 070211 IC504IC NJM4558D-D 070131 IC601IC UPC1237HA 070293 Q501, Q502, Q604, Q620TR 2SC2785 KEF T 068806 Q503, Q505, Q804TR DTC124ESA T 069297 Q504, Q601, Q602, Q603TR 2SA1175 KEF T 068611 Q605TR 2SA1174 FP T 0
29、68608 Q606, Q612TR 2SC2784 EF T 068804 Q607TR 2SC4038 R TL2 068874 Q608TR 2SC2003 LM 068754 Q609TR 2SA954 LM 068579 Q610, Q614TR 2SC4008 084682 Q611, Q615TR 2SA1635 084680 Q613, Q803TR DTA124ESA T 069250 Q801TR 2SC1815 Y:GR T 068741 Q802TR 2SA1015 Y T 068587 D501, D502, D503, D504, D505, D507, D508,
30、 D602 D603, D604, D606, D802, D809D 1SS133 T-77 069460 D506LED BL-B5134 RED 069823 D801D RBV401 069590 D803, D804, D805, D806D 1SR139-100 T-32 069532 D807, D808ZD MTZ13B T 069173 CAPACITORS C501ELECTROLYTIC 50V 108M T 066329 C502, C503, C504CERAMIC 50V 221K T 065404 C505, C506, C514, C515, C522, C52
31、3, C805, C806, C807, C808 ELECTROLYTIC 35V 100M T 066288 C507, C508PEST S 50V 473J T 065118 C509PEST S 50V 683J T 065141 C510PEST S 50V 333J T 065092 C511, C608, C617, C810ELECTROLYTIC 25V 220M T 066347 C512ELECTROLYTIC 16V 221M T 066361 C516, C517, C609, C610, C612, C613, C614, C618CERAMIC S YF 50V
32、 103Z T 065452 C521ELECTROLYTIC 50V 228M T 066377 C601PEST S 50V 124K T 065026 C602ELECTROLYTIC 50V 478M T 066459 C603CERAMIC S YB 50V 222K T 065407 C604CERAMIC S SL 500V 100D 065694 C605CERAMIC S YB 50V 102K T 065385 C606, C607CERAMIC S SL 500V 181K 065732 C611PEST S 50V 473K T 065123 C615ELECTROLY
33、TIC 6.3V 101M T 066296 C616ELECT ROLYTIC 25V 478M T 066455 C801, C802ELECTROLYTIC 35V 472M 044461 C803, C804ELECTROLYTIC 25V 221M T 066364 C809CERAMIC S YF 50V 223Z T 065457 C851PESTM R40KI 275V 103M 065262 RESISTORS R501, R523, R803, R804CARBONR H 1/6W 222J T 067155 R502, R518, R519, R634CARBONR H
34、1/6W 104J T 067079 R503, R602, R623CARBONR H 1/6W 473J T 067248 R504CARBONR H 1/6W 182J T 067132 R505, R601, R604, R608CARBONR H 1/6W 472J T 067243 R506, R514, R613, R624, R625, R806CARBONR H 1/6W 102J T 067069 R507, R508, R513, R520, R521, R525, R526, R528, R529, R530, R534, R536,CARBONR H 1/6W 103
35、J T 067074 R509CARBONR H 1/6W 183J T 067136 R510, R512CARBONR H 1/6W 184J T 067138 R511, R631CARBONR H 1/6W 822J T 067313 R515CARBONR H 1/6W 474J T 067252 R516, R527, R532CARBONR H 1/6W 105J T 067083 R517CARBONR H 1/6W 224J T 067163 R522, R632CARBONR H 1/6W 563J T 067273 R531, R533CARBONR H 1/6W 471
36、J T 067240 R535CARBONR H 1/6W 513J T 067260 R603CARBONR H 1/6W 331J T 067200 R605CARBONR H 1/6W 181J T 067129 R606, R607CARBONR RDF16S 181J T26A 044817 R611, R638, R639CARBONR FS 1/4W 151T S 067407 R612CARBONR H 1/6W 272J T 067179 R614CARBONR H 1/6W 101J T 067065 R615CARBONR FS 1/4W 470J S 067450 R6
37、16, R617, R619, R620, R630CARBONR FS 1/4W 100J S 067384 R621, R622, R636, R637METALR RSF 1W 229J S 068010 R627, R805CARBONR H 1/6W 223J T 067160 R633CARBONR H 1/6W 332J T 067203 VR551VR 10kW A 084709 OTHERS Misc064821 Fuse Socket074193 F801Fuse 250V 2A 075066 Screw (3X10 BL)075640 CN5015P Cord 07737
38、8 CN801, CN8033P Cord 077589 CN8042P Cord 077567 BC5015P Connector 081506 BC6022P Connector 081661 BC801, BC8033P Connector 081465 BC804Connector 081439 JK5012P RCA Jack 047225 RLY801Relay 046904 HTP105/205-SW 9 REAR SECTION 1 POWER indicator Illuminates RED when the power is being supplied. 2 Subwo
39、ofer LEVEL knob Volume of subwoofer is adjusted with this knob. Turn this knob clockwise to raise the level. Starting with “MIN“, turn this knob and raise the volume slowly. If the unit is turned on with the volume set too high, it could cause hearing and/or speaker damage. Do not turn the volume up
40、 excessively high. The low frequency sound is apt to be raised too high since it is less disturbing and harder to detect than high frequencies. Caution must be taken here since the amplifier and speaker of the HTP702-SW, HTP202/302-SW will be clipped when the output of the amplifier or receiver is i
41、ncreased with the subwoofer level set to “MAX“. 3 Subwoofer input terminal (LINE LEVEL INPUT) Connect SUBWOOFER OUTPUT terminal of the receiver to this terminal with the accessory RCA cord. If the output of the receiver connected to this unit is high or if the output has a low range boosted by the B
42、ass con- trol, Bass boost, or other means, there may be some sound distortion even if the level of the unit is lowered. In this case, lower the output level (Volume, Bass control, Bass boost) on the receiver side. 6. PANEL FACILITIES POWER LINE LEVEL INPUT LEVEL AC120V 60HZ 60W MINMAX 123 HTP105/205
43、-SW 10 *Measured pursuant to the Federal Trade Commissions Trade Regulation rule on Power Output Claims for Amplifiers. *Measured by Audio Spectrum Analyzer. Note: Specifications and design subject to possible modification without notice due to improvements. 7. SPECIFICATIONS HTP105/205-SW A floor,
44、bass-reflext type, with a built-in amplifier having a PVC-sheet finishint with a wood pattern. Speaker20 cm (8 inch) Power AmplifierContinuous Average Power Output is 50 Watts* min, at 4 ohms from 30 Hertz to 200 Hertz with no more than 1% total harmonic distortion. Cabinet A floor, bass-reflext typ
45、e, with a built-in amplifier having a PVC-sheet finishint with a wood pattern. Input (Sensitivity at 200 Hz/ impedance) *Line level input 180 mV / 33k ohms Crossover Frequency 120 Hz Outline Dimension (W x H x D) 291 x 361 x 330 mm 11-7/16 x 14-9/16 x 13 inch Weight9.8 kg (21 lb 10 oz) Power Requirements 120 VAC, 60 Hz Power Consumption60W Accesories RCA cord (10ft.) x 1 Operating instructions x 1 HTP105/205-SW 11 NOTES HTP105/205-SW 12