Panasonic-SAPT960PX-htss-sm 电路图 维修手册.pdf

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1、Main unit SA-PT960PX ? ?GENERAL Power supply:AC 110V-127V/220V-240V, 50/60 Hz Power consumption:This unit 135 W Power consumption in standby mode: approx. 0.4 W Dimensions (WHD):430 mm63 mm327 mm(16- 15/16” X 2-11/16” X 12-7/8”) Mass:This unit 3.7 kg (8.2 lbs) Operating temperature range:+0 C to +40

2、 C (+32 F to +104 F) Operating humidity range:35% to 80% RH (no condensation) 2008 Matsushita Electric Industrial Co., Ltd. All rightsreserved.Unauthorizedcopyingand distribution is a violation of law. SA-PT960PX Colour (K).Black Type ? ?AMPLIFIER SECTION RMS Output Power: Dolby Digital Mode Front C

3、h: 250 W per channel (6 ), 1 kHz, 10% THD Surround Ch: 125 W per channel (3 ), 1 kHz, 10% THD Center Ch: 250 W per channel (6 ), 1 kHz, 10% THD Subwoofer Ch: 250 W per channel (6 ), 100 Hz, 10% THD Total RMS Dolby Digital mode power: 1250 W FTC Output Power: Dolby Digital Mode DVD Home Theater Sound

4、 System Notes 1: This model is based on SA-PT960P/PC-K. Please refer to the original service manual (Order no. MD0802007CE). Notes 2: This models CD/DVD mechanism is CR14. Please refer to the original service manual (Order No. MD0801004CE) for this mechanism. Specifications ORDER NO. MD0805025AE A6

5、RadioFans.CN 收音机爱 好者资料库 Front Ch: 104 W per channel (6 ), 120Hz to 20 kHz, 1% THD Surround Ch: 34 W per channel (3 ), 120Hz to 20 kHz, 1% THD Center Ch: 101 W per channel (6 ), 120Hz to 20 kHz, 1% THD Subwoofer Ch: 106 W per channel (6 ), 45 Hz to120 Hz, 1% THD Total FTC Dolby Digital mode power: 48

6、3 W ? ?FM TUNER, TERMINALS SECTION Preset Memory:FM 30 stations AM 30 stations Frequency Modulation (FM) Frequency range: 87.9 MHz-107.9 MHz (200-kHz step) 87.5 MHz-108.0 MHz (100-kHz step) Antenna terminals:75 (unbalanced) Amplitude Modulation (AM) Frequency range: 520kHz to 1710kHz (10-kHz step) D

7、igital audio input Optical digital input:Optical terminal Sampling frequency:32 kHz, 44.1 kHz, 48 kHz Phone jack Terminal:Stereo, 3.5 mm (1/8”) jack ? ?DISC SECTION Discs played 8 cm (3”) or 12 cm (5”): (1) DVD (DVD-Video) (2) DVD-RAM (DVD-VR, MP3*2, 5, JPEG*4, 5) (3) DVD-R (DVD-Video, DVD-VR, MP3*2

8、, 5, JPEG*4, 5) (4) DVD-R DL (DVD-Video, DVD-VR) (5) DVD-RW (DVD-Video, DVD-VR, MP3*2, 5, JPEG*4, 5) (6) +R/+RW (Video) (7) +R DL (Video) (8) CD, CD-R/RW CD-DA, Video CD, SVCD*1, MP3*2, 5, WMA*3, 5, JPEG*4, 5 *1 Conforming to IEC62107 *2 MPEG-1 Layer 3, MPEG-2 Layer 3 *3 Windows Media Audio Ver.9.0

9、L3 ?Not compatible with Multiple Bit Rate (MBR) *4 Exif Ver 2.1 JPEG Baseline files ?Picture resolution: between 160 x 120 and 6144 x 4096 pixels (Sub sampling is 4:0:0, 4:2:0, 4:2:2 or 4:4:4). Extremely long and narrow pictures may not be displayed. *5 The total combined maximum number of recogniza

10、ble audio and picture contents and groups: 4000 audio and picture contents and 400 groups. Pick up Wavelength (DVD/CD):655/785 nm Laser power (DVD/CD):CLASS 1/CLASS 1M Audio output (Disc) Number of channels:5.1 ch (FL, FR, C, SL, SR, SW) ? ?VIDEO SECTION Video system:NTSC Composite video output Outp

11、ut level:1 Vp-p (75 ) Terminal:Pin jack (1 system) Component Video Output ? ?Y output level:1 Vp-p (75 ) ? ?PBoutput level:0.7 Vp-p (75 ) ? ?PRoutput level:0.7 Vp-p (75 ) ? ?Terminal:Pin jack (Y: green, PB: blue, PR: red) (1 system) HDMI AV output Terminal:19pin type A connector HDAVI Control: This

12、unit supports “HDAVI Control 3” function. Note: 1.Specifications are subject to change without notice. Mass and dimensions are approximate. 2.Total harmonic distortion is measured by the digital spectrum analyzer. Solder: This model uses lead free solder (PbF). Mechanism: This model uses CR14 mechan

13、ism. Refer to original service manual for CR14 (MD0801004CE). Wireless Features: This model supports multi room wireless sound system (SH- FX85). Refer to their respective original service manuals for *1. 2 SA-PT960PX RadioFans.CN 收音机爱 好者资料库 1 Notes: 5 2 Safety Precautions 6 2.1. GENERAL GUIDELINES

14、6 2.2. Before Repair and Adjustment 6 2.3. Protection Circuitry 7 2.4. Safety Parts Information 7 3 Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices 8 4 Precaution of Laser Diode 9 5 About Lead Free Solder (PbF) 10 5.1. Service caution based on legal restrictio

15、ns 10 6 Handling Precautions for Traverse Unit 11 6.1. Cautions to Be Taken in Handling the Optical Pickup Unit 11 6.2. Grounding for electrostatic breakdown prevention 11 7 Accessories 13 8 Assembling and Disassembling 14 8.1. Disassembly Flow Chart 16 8.2. Main Components and P.C.B. Locations 17 8

16、.3. Disassembly of Top Cabinet 18 8.4. Disassembly of Rear Panel 18 8.5. Disassembly of (CR14) Mechanism Unit 18 8.6. Disassembly of Front Panel 19 8.7. Disassembly of Panel P.C.B. 20 8.8. Disassembly of Power/Disc Button P.C.B. 20 CONTENTS Page Page 3 SA-PT960PX RadioFans.CN 收音机爱 好者资料库 8.9. Disasse

17、mbly of DVD Lid 20 8.10. Disassembly of Ipod Cradle P.C.B. 21 8.11. Disassembly of AC Inlet P.C.B. 22 8.12. Disassembly of Main P.C.B. 23 8.13. Disassembly of D-Amp P.C.B. 24 8.14. Replacement of Digital Amp IC (IC5000) 24 8.15. Replacement of Digital Amp IC (IC5200) 26 8.16. Replacement of Digital

18、Amp IC (IC5300) 27 8.17. Replacement of Digital Amp IC (IC5400) 29 8.18. Disassembly of SMPS P.C.B. 30 8.19. Replacement of Switch Regulator IC (IC5701) 30 8.20. Replacement of Switch Regulator Diode (D5702) 31 8.21. Replacement of Regulator Diode (D5801) 33 8.22. Replacement of Regulator Diode (D58

19、02) 33 8.23. Replacement of Regulator Diode (D5803) 34 8.24. Disassembly of Power Supply P.C.B. 35 8.25. Replacement of Regulator IC (IC2903) 36 8.26. Disassembly of DVD Module P.C.B. 37 8.27. Disassembly of Coprocessor P.C.B. 38 8.28. Disassembly of Wireless Adapter P.C.B. 38 8.29. Disassembly of V

20、oltage Selector P.C.B. 39 9 Assembling and Disassembling of Mechanism Unit (CR14) 40 9.1. Disassembly of TRV unit 40 9.2. Assembly of TRV unit 41 10 Service Fixture and Tools 42 11 Service Position 43 11.1. Checking & Repairing Main P.C.B. 43 11.2. Checking & Repairing D-Amp P.C.B. 43 11.3. Checking

21、 & Repairing SMPS P.C.B. 45 11.4. Checking & Repairing Power Supply P.C.B. 45 11.5. Checking & Repairing DVD Module P.C.B. 46 12 Voltage and Waveform Chart 49 12.1. DVD Module P.C.B. 49 12.2. D-Amp P.C.B. 51 12.3. Main P.C.B. 52 12.4. Panel P.C.B. 53 12.5. Power Supply P.C.B. 53 12.6. SMPS P.C.B. 54

22、 12.7. Waveform Chart 55 13 Wiring Connection Diagram 59 14 Block Diagram 61 14.1. System Control 61 14.2. DVD (Servo) 62 14.3. DVD (Audio) 63 14.4. DVD (HDMI) 64 14.5. VIDEO 65 14.6. Audio 66 14.7. Digital Audio Amp 67 14.8. Power 68 15 Schematic Diagram Notes 69 16 Schematic Diagram 71 16.1. DVD M

23、odule Circuit 71 16.2. Main Circuit 76 16.3. Panel, Power/Disc Button Circuit 80 16.4. D-Amp Circuit 81 16.5. Power Supply Circuit 83 16.6. SMPS Circuit 85 16.7. AC Inlet, Ipod Cradle Circuit 87 16.8. Coprocessor, Wireless Adapter, Voltage Selector Circuit 88 17 Printed Circuit Board 89 17.1. DVD Mo

24、dule P.C.B. 89 17.2. Main P.C.B. 90 17.3. Panel, Power/Disc Button, Power Supply & AC Inlet P.C.B. 91 17.4. D-Amp P.C.B. 92 17.5. SMPS P.C.B. 93 17.6. Ipod Cradle, Coprocessor, Wireless Adapter & Voltage Selector P.C.B. 94 18 Exploded Views 95 18.1. Cabinet Parts Location 95 18.2. Packaging 96 19 Re

25、placement Parts List 97 19.1. Component Parts List 98 20 Schematic Diagram for printing with letter size 113 4 SA-PT960PX 1 Notes: This service manual contains technical information which will allow service personnels to understand and service this model. If the circuit is changed or modified, this

26、information will be followed by supplement service manual to be filled with the original service manual. 1) The base for this model is SA-PT960P/PC-K. You can refer to the original service manual (Order no. MD0802007CE). As such this service manual does not contain the following information as below

27、:- Operation Procedures Self-diagnosis & Special Mode Setting Measurements & Adjustments Voltage & Waveform Chart Illustration of ICs, Transistors and Diodes Basic Troubleshooting Guide Overall Simplified Block for 760 Terminal Function of ICs Schematic Diagram for printing with letter size 2) Conte

28、nts include for this service manual:- Safety Precautions Prevention of Electrostatic Discharge (ESD) Precaution of Laser Diode About Lead Free Solder (PbF) Handling Precautions for Traverse Unit Accessories Assembling & Disassembling Assembling & Disassembling of DVD Mechanism Unit Service Fixture a

29、nd tools Service Position Wiring Connection Diagram Block Diagram Schematic Diagram Notes Schematic Diagram Printed Circuit Board Cabinet Exploded Views Replacement Parts List 5 SA-PT960PX 2 Safety Precautions 2.1. GENERAL GUIDELINES 1. When servicing, observe the original lead dress. If a short cir

30、cuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed. 3. After servicing, carry out the following leakage current checks

31、 to prevent the customer from being exposed to shock hazards. 2.1.1. LEAKAGE CURRENT COLD CHECK 1. Unplug the AC cord and connect a jumper between the two prongs on the plug. 2. Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metallic cabinet part on the

32、 equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to the chassis, the reading should be between 1M and 5.2M. When the exposed metal does not have a return path to the chassis, the reading must be 2.1.2. LEAKAGE CURRENT HOT CHECK 1. Plug

33、the AC cord directly into the AC outlet. Do not use an isolation transformer for this check. 2. Connect a 1.5k, 10 watts resistor, in parallel with a 0.15F capacitors, between each exposed metallic part on the set and a good earth ground such as a water pipe, as shown in Figure 1. 3. Use an AC voltm

34、eter, with 1000 ohms/volt or more sensitivity, to measure the potential across the resistor. 4. Check each exposed metallic part, and measure the voltage at each point. 5. Reverse the AC plug in the AC outlet and repeat each of the above measurements. 6. The potential at any point should not exceed

35、0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent) may be used to make the hot checks, leakage current must not exceed 1/2 milliamp. In case a measurement is outside of the limits specified, there is a possibility of a shock hazard, and the equipment should be repaired and re

36、checked before it is returned to the customer. Figure 1 2.2. Before Repair and Adjustment Disconnect AC power to discharge unit AC Capacitors as such C5700, C5701, C5703, C5704, C5705, C5706, C5707 through a 10 , 10 W resistor to ground. Caution: DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver bla

37、de, for instance), as this may destroy solid state devices. After repairs are completed, restore power gradually using a variac, to avoid overcurrent. Current consumption at AC 110-127 V/220-240 V, 50/60 Hz in NO SIGNAL mode volume minimal should be 600 mA. 2.2.1. Caution for fuse replacement 6 SA-P

38、T960PX 2.3. Protection Circuitry The protection circuitry may have operated if either of the following conditions are noticed: No sound is heard when the power is turned on. Sound stops during a performance. The function of this circuitry is to prevent circuitry damage if, for example, the positive

39、and negative speaker connection wires are “shorted”, or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used. If this occurs, follow the procedure outlines below: 1. Turn off the power. 2. Determine the cause of the problem and correct it. 3. Turn on

40、 the power once again after one minute. Note: When the protection circuitry functions, the unit will not operate unless the power is first turned off and then on again. 2.4. Safety Parts Information Safety Parts List: There are special components used in this equipment which are important for safety

41、. These parts are marked byin the Schematic Diagrams & Replacement Parts List. It is essential that these critical parts should be replaced with manufacturers specified parts to prevent shock, fire or other hazards. Do not modify the original design without permission of manufacturer. Table 1 Ref. N

42、o.Part No.Part Name & DescriptionRemarks 12REXX0640-JBLACK WIRE (AC TO SMPS)M 13REXX0641-JRED WIRE (AC TO SMPS)M 23RGRX0067P-BAREAR PANELM 66RKMX0141-K1TOP CABINETM 77REXX0642-JWHITE WIRE (VOLTAGE SELECTORM 78REXX0643-JBLUE WIRE (VOLTAGE SELECTOR)M 84J0KD00000126FERRITE COREM A2K2CQ2CA00007AC CORDM

43、A12J0KG00000037AC CLAMP FILTERM PCB3REPX0622CSMPS P.C.BM (RTL) PCB4REPX0622CAC INLET P.C.BM (RTL) PCB5REPX0626CVOLTAGE SELECTOR P.C.BM (RTL) DZ5701ERZV10V511CSZENERM S5701K0ABCA000007SW VOLTAGE SELECTORM L5701ELF15N035ANLINE FILTERM L5702ELF22V035BLINE FILTERM L5703ELF22V022ALINE FILTERM T2900G4D1A0

44、000117SWITCHING TRANSFORMERM T5701ETS42BN1A6ADMAIN POWER TRANSFORMERM T5751ETS19AB256AGBACKUP TRANSFORMERM PC5701B3PBA0000402PHOTO COUPLERM PC5702B3PBA0000402PHOTO COUPLERM PC5720B3PBA0000402PHOTO COUPLERM PC5799B3PBA0000402PHOTO COUPLERM F1K5D802BNA005FUSEM FP2901K5G401A00008FUSE PROTECTORM TH5702D

45、4CAC8R00002THERMISTORM TH5860D4CC11040013THERMISTORM P5701K2AA2B000017AC INLETM C5700F1BAF10200201000pFM C5701F0CAF334A0870.33uFM C5703F0C2H10400010.1uF 500VM C5704F1BAF10200201000pFM C5705F1BAF10200201000pFM C5706F1BAF10200201000pFM C5707F1BAF10200201000pFM 7 SA-PT960PX 3 Prevention of Electrostati

46、c Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effe

47、ct transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by electrostatic discharge (ESD). 1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your

48、 body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap, which should be removed for potential shock reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly. 3. Use only a grounded-tip soldering iron to solder or unsolder ES devices. 4. Use only an anti-static solder removal device. Some solder remo

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