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1、 Panasonic Corporation 2009. All rights reserved. Unauthorized copying and distribution is a violation of law. PSG0906019CE DVD Stereo System Model No.SA-VK680PU Product Color: (K).Black Type TABLE OF CONTENTS PAGEPAGE 1 Safety Precautions- 4 1.1. GENERAL GUIDELINES- 4 1.2. Before Use - 4 1.3. Befor
2、e Repair and Adjustment- 4 1.4. Protection Circuitry- 5 1.5. Safety Parts Information- 5 2 Warning- 6 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatic Sensitive (ES) Devices - 6 2.2. Precaution of Laser Diode- 7 2.3. Service caution based on Legal restrictions- 8 2.4. Handling Preca
3、utions for Traverse Unit -9 3 Service Navigation - 11 3.1. Service Information- 11 4 Specifications- 12 5 Location of Controls and Components- 14 5.1. Main Unit Key Button Operation- 14 5.2. Remote Control Key Button Operation - 15 5.3. Disc Information- 16 5.4. Using the Music Port- 18 5.5. DivX VO
4、D Content- 19 5.6. USB - Play and Recording- 20 Please file and use this service manual together with the service manual for CR14D, Order No. PSG0905054AE RadioFans.CN 收音机爱 好者资料库 2 6 Self-Diagnosis and Special Mode Setting -22 6.1. Service Mode Summary Table-22 6.2. Doctor Mode Table-24 6.3. Self-Di
5、agnosis Mode Table -25 6.4. Service Mode Table (For DVD)-26 6.5. DVD Self Diagnostic Function-Error Code-34 6.6. Sales Demonstration Lock Function -39 7 Troubleshooting Guide-40 7.1. Troubleshooting Guide for F61 and/or F76-40 7.2. Basic Troubleshooting Guide for Traverse Unit (DVD Module P.C.B.)-46
6、 8 Service Fixture & Tools -47 8.1. Service Tools and Equipment-47 9 Disassembly and Assembly Instructions-48 9.1. Disassembly flow chart -50 9.2. Main Components and P.C.B. Location -51 9.3. Disassembly of Top Cabinet-52 9.4. Disassembly of DVD Mechanism Unit (CR14D)-53 9.5. Disassembly of DVD Modu
7、le P.C.B.-55 9.6. Disassembly of Rear Panel-55 9.7. Disassembly of Front Panel Assembly -56 9.8. Disassembly of Mic P.C.B.-57 9.9. Disassembly of Panel P.C.B., Volume P.C.B. & Remote Sensor P.C.B. , Side Bar (L) LED P.C.B. and Side Bar (R) LED P.C.B.-58 9.10. Disassembly of USB P.C.B. -60 9.11. Disa
8、ssembly of Music Port P.C.B. -61 9.12. Disassembly of CD Lid-61 9.13. Disassembly of Deck Mechanism Unit -62 9.14. Disassembly of Deck P.C.B.-63 9.15. Disassembly of Deck Mechanism P.C.B.-63 9.16. Disassembly of Deck Mechanism-64 9.17. Disassembly of Cassette Lid-73 9.18. Rectification for Tape Jam
9、Problem -73 9.19. Disassembly of D-Amp P.C.B. -74 9.20. Replacement of Audio Digital Power Amp IC (IC5000) -75 9.21. Replacement of Audio Digital Power Amp IC (IC5200) -76 9.22. Disassembly of Main P.C.B.-76 9.23. Disassembly of SMPS P.C.B.-77 9.24. Replacement of Switching Regulator IC (IC5701) -79
10、 9.25. Replacement of Rectifier Diode (D5702)-80 9.26. Replacement of Regulator Diode (D5801)-81 9.27. Replacement of Regulator Diode (D5802)-82 9.28. Replacement of Regulator Diode (D5803)-82 9.29. Disassembly of AC Inlet P.C.B.-83 9.30. Disassembly of Voltage Selector P.C.B.-84 10 Disassembling an
11、d Assembling of Traverse Unit-86 10.1. Disassembly Procedures-86 10.2. Assembly Procedures-87 11 Service Positions -88 11.1. Checking and Repairing of Main P.C.B.-88 11.2. Checking and Repairing Panel P.C.B., Deck P.C.B., Volume P.C.B., Music Port P.C.B. and Mic P.C.B. -88 11.3. Checking and Repairi
12、ng of D-Amp P.C.B. -90 11.4. Checking and Repairing of AC Inlet P.C.B. & SMPS P.C.B. -92 12 Measurements and Adjustments- 94 12.1. Cassette Deck- 94 12.2. Tape Speed Adjustment- 94 12.3. Bias Voltage Check - 95 12.4. Bias Frequency Check - 95 13 Voltage & Waveform Chart - 96 13.1. DVD Module P.C.B.
13、(1/3) - 96 13.2. DVD Module P.C.B. (2/3) - 97 13.3. DVD Module P.C.B. (3/3) - 98 13.4. Main P.C.B. (1/3)- 99 13.5. Main P.C.B. (2/3)-100 13.6. Main P.C.B. (3/3)-101 13.7. Panel P.C.B.-102 13.8. Deck P.C.B. -102 13.9. Mic P.C.B.-102 13.10. D-Amp P.C.B.-103 13.11. SMPS P.C.B.-104 13.12. Deck Mechanism
14、 P.C.B. -104 13.13. Volume P.C.B. -104 13.14. Waveform Table (1/3)-105 13.15. Waveform Table (2/3)-106 13.16. Waveform Table (3/3)-107 14 Illustration of ICs, Transistor and Diode-108 15 Block Diagram-109 15.1. DVD (Audio)-109 15.2. DVD (Servo) -110 15.3. System Control- 111 15.4. Audio-112 15.5. Vi
15、deo-113 15.6. Deck-114 15.7. D-Amp-115 15.8. Power-116 16 Wiring Connection Diagram -117 17 Schematic Diagram Notes-119 18 Schematic Diagram-121 18.1. DVD Module Circuit-121 18.2. Main Circuit-125 18.3. Panel, Side Bar (L) Led & Side Bar (R) Led Circuit-131 18.4. Volume, Music Port, Remote Sensor &
16、Mic Circuit-132 18.5. Deck Circuit -133 18.6. D-Amp Circuit-134 18.7. SMPS Circuit-136 18.8. USB, Deck Mechanism, AC Inlet & Voltage Selector Circuit-138 19 Printed Circuit Board-139 19.1. DVD Module P.C.B. -139 19.2. Main P.C.B.-140 19.3. Panel, Side Bar (L) Led & Side Bar (R) Led P.C.B.-141 19.4.
17、Volume, Music Port, Remote Sensor, Mic & USB P.C.B.-142 19.5. Deck, Deck Mechanism, AC Inlet & Voltage Selector P.C.B. -143 19.6. D-Amp P.C.B.-144 19.7. SMPS P.C.B.-145 20 Terminal Function of ICs-147 20.1. IC2801 (RFKWMVK480GC): IC MICROPROCESSOR -147 20.2. IC6601(C0HBB0000057): IC FL Driver -147 R
18、adioFans.CN 收音机爱 好者资料库 3 21 Exploded View and Replacement Parts List -149 21.1. Exploded View and Mechanical Replacement Part List -149 21.2. Electrical Replacement Part List-155 RadioFans.CN 收音机爱 好者资料库 4 1Safety Precautions 1.1.GENERAL GUIDELINES 1. When servicing, observe the original lead dress.
19、If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed. 3. After servicing, carry out the following leakage
20、current checks to prevent the customer from being exposed to shock hazards. 1.1.1.LEAKAGE CURRENT COLD CHECK 1. Unplug the AC cord and connect a jumper between the two prongs on the plug. 2. Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metallic cabine
21、t part on the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to the chassis, the reading should be between 1M and 5.2M. When the exposed metal does not have a return path to the chassis, the reading must be 1.1.2.LEAKAGE CURRENT HOT CH
22、ECK 1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check. 2. Connect a 1.5k, 10 watts resistor, in parallel with a 0.15F capacitors, between each exposed metallic part on the set and a good earth ground such as a water pipe, as shown in Figure 1. 3. Use
23、 an AC voltmeter, with 1000 ohms/volt or more sensitivity, to measure the potential across the resistor. 4. Check each exposed metallic part, and measure the voltage at each point. 5. Reverse the AC plug in the AC outlet and repeat each of the above measurements. 6. The potential at any point should
24、 not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent) may be used to make the hot checks, leakage current must not exceed 1/2 milliamp. In case a measurement is outside of the limits specified, there is a possibility of a shock hazard, and the equipment should be rep
25、aired and rechecked before it is returned to the customer. Figure 1 1.2.Before Use Be sure to disconnect the mains cord before adjusting the voltage selector. Use a minus(-) screwdriver to set the voltage selector (on the rear panel) to the voltage setting for the area in which the unit will be used
26、. (If the power supply in your area is 117V or 120V, set to the “117V or 120V” position.) Note that this unit will be seriously damaged if this setting is not made correctly. (There is no voltage selector for some countries, the correct voltage is already set.) 1.3.Before Repair and Adjustment Disco
27、nnect AC power to discharge unit AC Capacitors as such (C5700, C5701, C5703, C5704, C5705, C5706, C5707) through a 10 , 10 W resistor to ground. Caution: DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid state devices. After repairs are completed, rest
28、ore power gradually using a variac, to avoid overcurrent. Current consumption at AC 110V127V, 50/60 Hz at power on (in FM Tuner, no signal at volume minimum) should be 750 mA. Current consumption at AC 220V240V, 50/60 Hz at power on (in FM Tuner, no signal at volume minimum) should be 500 mA. 5 1.3.
29、1.Caution for fuse replacement 1.4.Protection Circuitry The protection circuitry may have operated if either of the following conditions are noticed: No sound is heard when the power is turned on. Sound stops during a performance. The function of this circuitry is to prevent circuitry damage if, for
30、 example, the positive and negative speaker connection wires are “shorted”, or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used. If this occurs, follow the procedure outlines below: 1. Turn off the power. 2. Determine the cause of the problem and
31、 correct it. 3. Turn on the power once again after one minute. Note: When the protection circuitry functions, the unit will not operate unless the power is first turned off and then on again. 1.5.Safety Parts Information Safety Parts List: There are special components used in this equipment which ar
32、e important for safety. These parts are marked by in the Schematic Diagrams & Replacement Parts List. It is essential that these critical parts should be replaced with manufacturers specified parts to prevent shock, fire or other hazards. Do not modify the original design without permission of manuf
33、acturer. SafetyRef. No.Part No.Part Name & DescriptionRemarks 4REZX0023-1BLK WIRE (AC INLET-SMPS) 5REZX0024-1RED WIRE (AC INLET-SMPS) 15RGRX0070M-F1REAR PANEL 53REXX0686-1WHITE WIRE (VOLT SELECTOR SMPS) 54REXX0687-1BLUE WIRE (VOLT SELECTOR SMPS) 69RKMX0144A-KTOP CABINET 340RD-DDTX004-VTRAVERSE UNIT(
34、RTL) A2K2CQ2CA00007AC CORD A3RQTX0311-MO/I BOOK (Sp) PCB13REPX0751HSMPS P.C.B(RTL) PCB14REPX0751HAC INLET P.C.B(RTL) PCB16REPX0751HVOLTAGE SELECTOR P.C.B(RTL) DZ5701ERZV10V511CSZENER L5703ELF22V035BLINE FILTER T2900G4D1A0000117SWITCHING TRANSFORMER T5701ETS42BN1A6ADMAIN TRANSFORMER T5751ETS19AB256AG
35、BACKUP TRANSFORMER PC5701B3PBA0000402PHOTO COUPLER PC5702B3PBA0000402PHOTO COUPLER PC5720B3PBA0000402PHOTO COUPLER PC5799B3PBA0000402PHOTO COUPLER F1K5D802BNA005FUSE FP2901K5G401A00008FUSE PROTECTOR TH5702D4CAA2R20001THERMISTOR TH5860D4CC11040013THERMISTOR P5701K2AA2B000017AC INLET C5700F1BAF1020020
36、1000pF C5701F0CAF334A0870.33uF C5703F0C2H10400010.1uF 500V C5704F1BAF10200201000pF C5705F1BAF10200201000pF C5706F1BAF10200201000pF C5707F1BAF10200201000pF 6 2Warning 2.1.Prevention of Electrostatic Discharge (ESD) to Electrostatic Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are calle