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1、Hi-Fi Personal Component System SERVICE MANUAL MODEL D-107 PERSONAL AUDIO SYSTEM ?Some illustrations using in this service manual are slightly different from the actual set. For U.S. & Canada model 16-11, YUSHIMA 3-CHOME, BUNKYOU-KU, TOKYO 113-0034 JAPAN Telephone: 03 (3837) 5321 X0133 205 NC 0112 R
2、adioFans.CN 收音机爱 好者资料库 2 D-107 SPECIFICATIONS ? ? ? ? ?Amplifier Section Practical maximum output:Satellite: 25W + 25W (6/ohms, 1kHz, T.H.D. 0.9%) Subwoofer: 50W (12/ohms, 100Hz, T.H.D. 0.9%) ? ? ? ? ?Receiver Section Audio input/output jacks:AUX input/output jacks, Optical digital out jacks Receive
3、 frequency bands:FM: 87.50MHz to 108.00MHz AM: 520kHz to 1710kHz Receive sensitivity:FM: 1.5V/75/ohms AM: 20V FM stereo separation:35 dB (1 kHz) ? ? ? ? ?CD Section Wow and flutter:Below measurement limits (0.001% W peak) Sampling frequency:44.1kHz Light source:Semiconductor laser ? ? ? ? ?Clock and
4、 Timer Section Clock:Crystal oscillation synchronizing system (Within one minute per month) Timers:Everyday timer (1 setting) Once timer (1 setting) Sleep timer (maximum 60 min.) ? ? ? ? ?Common Section Power supply:80W Power consumption:(In the standby mode: 1.5W or less when the eco-mode is set, 2
5、0W normally) Maximum external dimensions:D107:204 (W) 293 (H) 157 (D) mm (Including stand) (8-1/32 11-17/32 6-3/16) * With stand removed204 (W) 267 (H) 82 (D) mm (8-1/32 10-33/64 3-15/64) USC-107: 162 (W) 293 (H) 149 (D) mm (Including stand) (6-3/8 11-17/32 5-55/64) * With stand removed162 (W) 267 (
6、H) 72 (D) mm (6-3/8 10-33/64 2-53/64) USW-107: 447 (W) 210 (H) 205 (D) mm (Including net) (17-19/32 8-17/64 8-5/64) Mass:D-107:2.6kg (5lbs 11.7oz) USC-107: 1.4kg (3lbs 1.74oz) (each) USW-107: 7.9kg (17lbs 6.7oz) ? ? ? ? ?Remote Control (RC-909) Remote control system:Infrared pulse Power supply:3V DC
7、 (using two R03/AAA type batteries) Maximum external dimensions:48 (W) 210 (H) 29 (D) mm (1-57/64 8-17/64 1-9/64) Mass:120g (4.2oz) (including batteries) * For improvement purposes, specifications and functions are subject to change without advanced notice. SAFETY PRECAUTIONS The following check sho
8、uld be performed for the continued protection of the customer and service technician. LEAKAGE CURRENT CHECK Before returning the unit to the customer, make sure you make either (1) a leakage current check or (2) a line to chassis resistance check. If the leakage current exceeds 0.5 milliamps, or if
9、the resistance from chassis to either side of the power cord is less than 460 kohms, the unit is defective. RadioFans.CN 收音机爱 好者资料库 3 D-107 1.Rear Panel 1) Remove 4 screws 1 to detach the Stand Bracket. 2) Remove 3 screws 2 and 2 screws 3 on the Rear Panel. 3) Lift up bottom end of the Rear Panel an
10、d disconnect the cable A. 4) Open the Rear Panel, and solder the Shorting Land on the PWB to short-circuit. Note:The Shorting Land must be short-circuited to protect laser diode of the optical pick-up. Be sure to short-circuit before disconnecting the cable B. Also, remove solder on the Shorting Lan
11、d after inserting the cable B. 5) Disconnect 3 cables B, C, D. DISASSEMBLY (Follow the procedure below in reverse order when reassembling) Cable A 2 3 3 1 Cable C Cable B Cable D Note:This system has a feature to back-up various settings such as function selected, volume level, etc. By performing di
12、sassembly or checking of the system, this back-up function can be a cause of error, and the system may not work normally when power on after re-assembling. To avoid this error, short-circuit both leads (+ and - terminals) of C110 on 1U-3398-1 (Main PWB) for more than 60 sec., and check that the volt
13、age between the terminals is lowered less than 1V before re-assembling. (The back-up function is deactivated and various settings are reset to factory settings, default values, if short-circuited.) RadioFans.CN 收音机爱 好者资料库 4 D-107 3.I/O P.W.B. 1) Remove 2 screws 5. 2.Main P.W.B. 1) Disconnect connect
14、or A and cable E. 2) Remove 4 screws 4. 5 5 I/O P.W.B. 4.Door Panel 1) Turn the pulley counter-clockwise to open the Door about 10mm horizontally. Note:Be careful not to disengage or twist the belt. 2) Remove 2 screws 6, and detach by lifting in the arrow direction. Note:In order not to scratch the
15、silver part of the display window, cover its surface with a thin sheet beforehand. 4 4 4 Connector A Cable E 4 10mm 6 Belt 5 D-107 6.Control P.W.B. 1) Remove 2 screws 7 to separate the Top Panel and Tact Knob Bracket. 2) Remove 2 screws 8. 7.Mecha. Unit 1) Remove 4 screws 9. 2) Remove 2 screws ? ?.
16、3) Lift up the Mecha. and disconnect the cable. 4) Open the Mecha. and remove 1 screw ? ? fixing the wire. 5.Top Panel 1) Open rear of the Top Panel in the arrow direction (A). 2) Pull it out horizontally as shown in the arrow direction (B). (A) (B) Top Panel ? ? ? ? Wire 9 9 7 Tact Knob Bracket Con
17、trol P.W.B. 7 8 6 D-107 9.OP/CL SW P.W.B., Play P.W.B. 1) Remove 1 screw ? ?. 2) Detach the P.W.B. by moving to the arrow direction. (The same for the other P.W.B., right and left symmetrical.) 11. Front Panel 1) Move the Front Panel to the arrow direction (A). 2) Detach the Front Panel with lifting
18、 its bottom and sliding in the arrow direction (B). 10. Interface P.W.B. 1) Remove 1 screw ? ? and 2 screws ? ?, and release the wire from its clamper. 8.Display P.W.B. 1) Remove 2 screws ? ?. 2) Detach the P.W.B. with lifting as shown and sliding in the arrow direction. (A) (B) ? ? ? ? ? ? ? ? Disp
19、lay P.W.B. ? ? 7 D-107 TR MECHA SUB ASSY DISASSEMBLY 1.Remove 4 Cut Washers and 2 Slide Cams on both sides of the Mecha. Slide Cam Cut Washer Slide Cam Cut Washer 10P ZH-ZH Conn. Cord Door Assy CX101 Door Shaft P 2.Disconnect 10P ZH-ZH Connector Cord from CX101, then detach the Door Assy. Note:When
20、re-assembling Door Assy, align the groove on Door Shaft P with the slit of Mecha Chassis respectively. 8 D-107 4-1. Release 4 PWB Holders for IF Unit. 4-2. Detach IF Unit and TR Holder from the Mecha. 4-3. Disconnect 6P Wire of CD Traverse from CX064. 3-1. Disengage one each side of 2 TR Springs. On
21、ly TR Holder side, dont disengage Mecha Chassis side. 3-2. Disconnect 2P ZR Connector Cord from CX021, and 4P ZH-ZH Connector Cord from CX042. 3-3. Remove 4 pcs of Special Screw fixing the TR Holder. P.W.B. Holder (H=6.35) IF Unit CX064 TR Holder 4P ZH-ZH Conn. Cord 2P ZR Conn. Cord Special Screw CX
22、042 CX021 Special Screw TR Spring TR Holder TR Spring Mecha Chassis Disengage TR Holder side (lower hook) only 9 D-107 6-1. Detach FPC of TR Mecha Sub Assy from IF Unit, then disconnect it from CX162. 6-2. Remove 4 pcs of 2.66 Screw on the back of the TR Holder, then detach the TR Mecha Sub Assy. No
23、te:When re-assembling the TR Mecha Sub Assy, tie 6P wire with a wire clamper and position it between boss and rib as shown below, then fix with 2.66 Screw(p)-Z. Shorting Land Seen from the pattern side Pick-up SF-P200R FPC 5.Short-circuit the Shorting Land on FPC of TR Mecha Sub Assy by soldering on
24、 the pattern. Note:Be sure to short-circuit while FPC is still connected with IF Unit. Also, remove solder on the Shorting Land after connecting it with IF Unit. 6P Wire 2.66 Screw(P)-Z Short Patter 2.66 Screw(P)-Z TR Mecha Sub Assy FPC FPC Wire Clamper TR Mecha Sub Assy TR Holder 382 Arrange the wi
25、re so that the wire clamp comes to the TR Mecha side. Boss Rib Uncut length: 12mm 10 D-107 SUB WOOFER DISASSEMBLY 1.SP Terminal Unit, System Conn. Unit 1) Remove 4 screws 1 to detach the Rear Plate. 2) Disconnect 1 cable from the AC Conn. Unit and 3 cables from the System Conn. Unit. 3) Disengage fa
26、sten terminal on SP Terminal right. 4) Remove 2 screws 2 to detach the System Conn. Unit. 5) Remove 2 screws 3 to detach the SP Terminal Unit. 2.Radiator Sub Assy 1) Remove 6 screws 4 to detach the Amp Cover. 2) Remove 4 screws 5 fixing the Radiator Sub Assy. 3) Lift up the Radiator Sub Assy and dis
27、connect 4 cables from the Power Amp Unit. 4) Remove 3 screws 6 and separate the Power Supply Unit. 5) Remove 4 screws 7 and separate the L/R Amp Unit, SW Amp Unit. 6) Remove 1 screw 8 and separate the PTH Unit. 5 4 5 Amp Cover Power Supply Unit 6 7 8 PTH Unit Connect 3 1 2 AC Conn. Unit System Conn.
28、 Unit 1 Rear Plate Caution:Be sure to check that there is no jarring sound from sub-woofer or no air-leak through joints of parts after reassembling by playing CD source (ordinary music source) with volume indication level 30. 11 D-107 4.Pre Amp Unit, Transformer 1) Remove 4 screws ? ? to detach the
29、 Pre Amp Unit. 2) Remove 4 screws ? ? to detach the Transformer. 5.Speaker Unit 1) Pull out the Decoration Ring in the arrow direction. 2) Remove 4 screws ? ? to detach the Speaker Unit. Note:When disconnecting the cables from terminals of the Speaker Unit, make it at the position where the terminal
30、s of the Speaker Unit can be seen from the Back Cabinet. The clamp part of the internal speaker cables will be disengaged if separated farther. 3.Back Cabinet, Front Cabinet 1) Remove 10 screws 9. 2) With holding the Back Cabinet, pull both sides of the Front Cabinet in the arrow direction. Note:Use
31、 a rubber hammer etc. to hit the arrow part of the Front Cabinet if its hard to remove. 3) Push the Front Cabinet to the arrow direction to make a gap between the Back Cabinet. 4) Cut the wire clamp band near the Front Cabinet, and disconnect 4 cables on the Pre Amp Unit. 5) Disconnect 2 cables on t
32、he bottom of the Pre Amp Unit, and separate the Back and Front Cabinet. ? ? ? ? Speaker Unit Decoration Ring 9 Wire Clamp Band Pre Amp Unit Front Cabinet Back Cabinet 9 Pre Amp Unit ? ? ? ? ? ? ? ? ? ? 12 D-107 SPEAKER DISASSEMBLY 1.Front Panel 1) Remove 2 screws 1. 2) Lift up bottom end of the Fron
33、t Panel as shown to release the hook. Note: Unit change will be necessary if farther disassembling is needed. 1 13 D-107 NOTE IN HANDLING FOR LASER PICK-UP Caution for Handling the Laser Pick-up The laser pick-up is assembled and precisely adjusted using a sophisticated manufacturing process in our
34、plant. Do not disassemble or attempt to readjust it. Please observe the following instructions carefully in handling the pick-up. 1. Handle with Care (1) Storage Do not store the pick-up in dusty, high-temperatured or high-humidity environments. (2) Please take care for preventing from shock by fall
35、ing down or careless handling. 2. Protection of the LD Short a part of the LD circuit by soldering. After connection to a circuit, remove the short solder. Shorting Land Seen from the pattern side Pick-up SF-P200R FPC 3. Precautions when handling the CD mechanism ? Handle the laser pick-up so that i
36、t is not exposed to dust. ? Do not leave the laser pick-up bare. Be sure to cover it. ? If dust adheres on lens of the pick-up, blow it off with a blower brush. ? Do not shock the laser pick-up. ? Do not watch the light of the laser pick-up. 4. Cautions on assembling and adjustment ? Be sure that to
37、 the bench, jig, head of soldering (with ceramic) iron and measuring instruments are well grounded. ? Workers who handle the laser pick-up must be grounded. ? The finished mechanism (prior to anchoring in the set) should be protected against static electricity and dust. The mechanism must be stored
38、so that damaging outside forces are not received. ? When carrying the finished mechanism, hold it by the chassis body. ? For proper operation, storage and operating environment should not contain corrosive gases. For example H2S, SO2 NO2, CL2 etc. In addition storage environment should not have mate
39、rials that emit corrosive gases especially from silicic, cyanic, formailn and phenol group. In the mechanism or the set, existence of corrosive gases may cause no rotation in motor. 14 D-107 MECHANISM AND FUNCTION OF CD MECHA 1. Traverse Mecha : TR Mecha Sub Assy (GEN5327) 2. Door Open/Close Mechani
40、sm: Driven by the door open/close motor, Open SW and Close SW are equipped for checking stop position. 3. Disc Transfer Mechanism: Driven by the holder up-down motor, Out SW, Clamp SW, and In SW are equipped for checking stop position. Description NameFunctionRemarks Disc SWDisc insertion detect Mon
41、itors at holder (Door Open), With disc : “L”, without disc : “H” 12cm SW12cm Disc detect Monitors at holder eject position, 12cm disc load : “L”, others : “H” Open SWDoor open position detectDoor open stop position : “H”, others : “L” Close SWDoor close position detectDoor close stop position : “H”,
42、 others : “L” Out SWHolder (disc transfer part) eject position detectEject position : “H”, others : “L” Clamp SWHolder (disc transfer part) clamp position detect Clamp position : “L”, Near Clamp position : “H” Others : “L” In SW Holder (disc transfer part) retract position detect (Holders disc relea
43、se position after clamping) Retract position : “H”, others : “L” Disc Detect ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? Door Open Position Door Close Position Open SW Close SW Door position detect shutter moves up and down according to open / close of the door. Door Position Detect Shutte
44、r PWB (1U-3401-3) OP / CL Detect Unit Door Position DetectHolder Position Detect ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? Eject Position Clamp Position Out SW Clamp SW Holder position detect shutter moves according to up / down of the holder. Retract PositionIn
45、 SW Holder Position Detect Shutter PWB (1U-3401-2) Disc Up / Down Unit Near clamp position, Clamp SW turns to “H” Clamp SW turns to “L” at slit position of the shutter (For clamp position, stops at this slit portion) Disc SW (1U-3401-4) Disc Detect Unit (Detect disc loading by reflection type sensor
46、) 12cm SW (1U-3401-5) 12 Disc Detect Unit (Permeable type sensor) 12 Shutter (Fixed to holder, actuates 12cm SW when pushed by 12cm discs edge, immovable with 8cm disc) 15 D-107 43215678 D C B A E Loader Mecha Timing Chart Timing Chart when close 1 sec. IC101 com Input Port IC101 com Output Port Def
47、ines as 8cm disc insertion in case of DISC_SW(H) and 12cm_SW (H), and repeats holder up/down 10 times. Descends holder after 1sec. when DISC_SW(H) and 12cm_SW (L) conditions are satisfied. 2. Holder Down Start 3. Holder Down Stop 4. Holder Slowdown Start (pulse decline start) 5. Holder Slowdown End
48、(pulse decline stop) 6. Door Close Start (pulse open 4 times + door open) 7. Door Close Stop 8. Holder Retract Start (pulse decline start) 9. Holder Retract End (pulse decline stop) DISC_DOWN signal: Voltage control terminal of holder motor which becomes H when descending holder (disc) and L when others. Holder Down (While CLAMP_SW: Lo) 20msec, 20msec Pulse Decline (while CLAMP_SW: Hi) STOP BRAKE (80msec) S