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1、 Panasonic Corporation 2011. All rights reserved. Unauthorized copying and distribution is a violation of law. PSG1106015CE CD Stereo System Model No.SA-PM200EB SA-PM200EG SA-PM200EP Product Color: (S).Silver Type TABLE OF CONTENTS PAGEPAGE 1 Safety Precautions- 3 1.1. General Guidelines- 3 1.2. Cau
2、tion for AC Cord - 4 1.3. Before Repair and Adjustment- 5 1.4. Caution For Fuse Replacement- 5 1.5. Protection Circuitry- 5 1.6. Safety Part Information- 5 2 Warning- 6 2.1. Prevention of Electro Static Discharge (ESD) to Electrostatically Sensitive (ES) Devices- 6 2.2. Precaution of Laser Diode-7 2
3、.3. Service caution based on Legal restrictions -8 2.4. Handling Precaution for Traverse Unit-9 3 Service Navigation - 11 3.1. Service Information- 11 4 Specifications- 12 5 Location of Controls and Components- 13 5.1. Main Unit & Remote Control Key Button Operations- 13 5.2. Making the connections
4、- 14 Notes: Please refer to the Original Service Manual for : ? ? CD Mechanism Unit (BRS1C), Order No. PSG1102001CE ? ? Speaker system SB-PM200EG-K, Order No. PSG1106005CE RadioFans.CN 收音机爱 好者资料库 2 5.3. Disc operations -14 5.4. USB Operation-15 6 Operating Instructions -16 6.1. CD Unit Jam-16 7 Self
5、 Diagnostic and Doctor Mode Setting -17 7.1. Self Diagnostic Mode-17 7.2. Self Diagnostic Function Error Code-18 7.3. Doctor Mode Table-19 7.4. Sales Demonstration Lock Function Mode -26 8 Disassembly and Assembly Instructions-27 8.1. Disassembly flow chart -28 8.2. Types of Screws-28 8.3. Main Part
6、s Location Diagram -29 8.4. Disassembly of Top Cabinet Block -30 8.5. Disassembly of Headphone P.C.B.-31 8.6. Disassembly of Front Panel Block-32 8.7. Disassembly of Panel & Tact Switch P.C.B.-33 8.8. Disassembly of USB P.C.B. -35 8.9. Disassembly of Display Window Assembly -35 8.10. Disassembly of
7、CD Lid-36 8.11. Replacement of SMPS Block -38 8.12. Disassembly of SMPS P.C.B.-40 8.13. Replacement of Diode (D702) -42 8.14. Replacement of Transistor (Q701)-43 8.15. Disassembly of Main P.C.B. Unit-45 8.16. Disassembly of Main P.C.B.-46 8.17. Disassembly of CD Mechanism Unit (BRS1C) -47 8.18. Repl
8、acement of Traverse Unit-48 9 Service Position-55 9.1. Checking & Repairing of Panel P.C.B.-55 9.2. Checking & Repairing of SMPS P.C.B.-57 9.3. Checking & Repairing of CD Servo P.C.B.-59 9.4. Checking & Repairing of Main P.C.B. (Side B) -60 9.5. Checking & Repairing of Main P.C.B. (Side A) -62 10 Vo
9、ltage Measurement & Waveform Chart-64 10.1. CD SERVO P.C.B. -64 10.2. MAIN P.C.B. 1/3 -65 10.3. MAIN P.C.B. 2/3 -66 10.4. MAIN P.C.B. 3/3 -66 10.5. PANEL P.C.B. -67 10.6. SMPS P.C.B. -67 10.7. TUNER P.C.B. -67 10.8. Waveform Chart -68 11 Illustration of ICs, Transistors and Diodes -69 12 Overall Sim
10、plified Block-71 12.1. Control & Signal Diagram-71 12.2. Voltage / Current / Ground Diagram-72 13 Block Diagram -73 13.1. SERVO & SYSTEM CONTROL BLOCK DIAGRAM-73 13.2. IC TERMINAL CHART-74 13.3. AUDIO BLOCK DIAGRAM -75 13.4. POWER SUPPLY (1/2) BLOCK DIAGRAM -76 13.5. POWER SUPPLY (2/2) BLOCK DIAGRAM
11、 -77 14 Wiring Connection Diagram-78 15 Schematic Diagram-79 15.1. Schematic Diagram Notes-79 15.2. CD SERVO CIRCUIT (1/2) -81 15.3. CD SERVO CIRCUIT (2/2) -82 15.4. MAIN (MICON) CIRCUIT (1/4)-83 15.5. MAIN (MICON) CIRCUIT (2/4)-84 15.6. MAIN (MICON) CIRCUIT (3/4)- 85 15.7. MAIN (MICON) CIRCUIT (4/4
12、)- 86 15.8. MAIN (TUNER) CIRCUIT- 87 15.9. MAIN (MULTIPLEXING) CIRCUIT - 88 15.10. MAIN (FL SUPPLY) CIRCUIT- 89 15.11. PANEL, TACT SWITCH, USB & HEADPHONE CIRCUIT - 90 15.12. SMPS CIRCUIT- 91 16 Printed Circuit Board- 92 16.1. CD SERVO P.C.B.- 92 16.2. MAIN P.C.B. (Side A)- 93 16.3. MAIN P.C.B. (Sid
13、e B)- 94 16.4. PANEL, TACT SWITCH, USB & HEADPHONE P.C.B. - 95 16.5. SMPS P.C.B.- 96 17 Terminal Function of ICs - 97 17.1. IC801 (RFKWMPM200M0) MICRO PROCESSOR IC - 97 18 Exploded View and Replacement Parts List- 99 18.1. Exploded View and Mechanical replacement Parts List- 99 18.2. Electrical Repl
14、acement Parts List -103 RadioFans.CN 收音机爱 好者资料库 3 1Safety Precautions 1.1.General Guidelines 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, see to it that all the prote
15、ctive devices such as insulation barriers, insulation papers shields are properly installed. 3. After servicing, carry out the following leakage current checks to prevent the customer from being exposed to shock hazards. 1.1.1.Leakage Current Cold Check 1. Unplug the AC cord and connect a jumper bet
16、ween the two prongs on the plug. 2. measure the resistance value, with an ohmmeter between the jumpered AC plug and each exposed metallic cabinet part on the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to the chassis, the reading sh
17、ould be between 1M and 5.2M. When the exposed metal does not have a return path to the chas- sis, the reading must be 1.1.2.Leakage Current Hot Check 1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check. 2. Connect a 1.5k, 10 watts resistor, in parallel
18、 with a 0.15F capacitors, between each exposed metallic part on the set and a good earth ground such as a water pipe, as shown in Figure 1. 3. Use an AC voltmeter, with 1000 ohms/volt or more sensitivity, to measure the potential across the resistor. 4. Check each exposed metallic part, and measure
19、the voltage at each point. 5. Reverse the AC plug in the AC outlet and repeat each of the above measurements. 6. The potential at any point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent) may be used to make the hot checks, leakage current must not exceed
20、 1/2 milliamp. In case a measurement is outside of the limits specified, there is a possibility of a shock hazard, and the equipment should be repaired and rechecked before it is returned to the customer. Figure. 1 RadioFans.CN 收音机爱 好者资料库 4 1.2.Caution for AC Cord 5 1.3.Before Repair and Adjustment
21、Disconnect AC power, discharge unit AC Capacitors as such C702, C710, C725, C727 and C728 through a 10W, 1W resistor to ground. Caution : DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid state devices. After repairs are completed, restore power gradua
22、lly using a variac, to avoid overcurrent. Current consumption at AC 220 - 240V, at 50Hz in NO SIGNAL mode (at volume min in FM Tuner mode) should be 200 mA. 1.4.Caution For Fuse Replacement 1.5.Protection Circuitry The protection circuitry may have operated if either of the following conditions are
23、noticed: No sound is heard when the power is turned on. Sound stops during a performance. The function of this circuitry is to prevent circuitry damage if, for example, the positive and negative speaker connection wires are shorted, or if speaker systems with an impedance less than the indicated rat
24、ed impedance of the amplifier are used. If this occurs, follow the procedure outlines below: 1. Turn off the power. 2. Determine the cause of the problem and correct it. 3. Turn on the power once again after one minute. Note: When the protection circuitry functions, the unit will not operate unless
25、the power is first turned off and then on again. 1.6.Safety Part Information Safety Parts List: There are special components used in this equipment which are important for safety. These parts are marked by in the Schematic Diagrams, Exploded View & Replacement Parts List. It is essential that these
26、critical parts should be replaced with manufacturers specified parts to prevent shock, fire or other hazards. Do not modify the original design without permission of manufacturer. Table 1 SafetyRef. No.Part No.Part Name & DescriptionRemarks 8RYK1650C-KREAR CABINET ASSYEB/EG 8RYK1650A-KREAR CABINET A
27、SSYEP 15RGN3037J-KNAME PLATEEP 301RAEX1033Z-VTRAVERSE ASSY A2K2CQ2CA00007AC CORDEG/EP A2K2CZ3YY00005AC CORDEB A3RQT9546-DO/I BOOK (Ge/It/Fr/Sp/Du/Da/Sw)EG A3RQT9547-RO/I BOOK (En)EP A3RQT9548-BO/I BOOK (En)EB PCB2REPX0917ASMPS P.C.B.(RTL) Z752ERZVA5Z471ZNR SW7900D4FBR5000009RESETTABLE FUSE L702G0B18
28、3E00004LINE FILTER T701ETS28BT11GACMAIN TRANSFORMER PC701B3PBA0000503PHOTO COUPLER PC702B3PBA0000503PHOTO COUPLER F751K5G312Y00007FUSE TH701D4CAA5R10001THERMISTOR TH702D4CC11040013THERMISTOR P751K2AA2B000011AC INLET R724ERJ12YJ155U1.5M 1/2W R726ERJ12YJ155U1.5M 1/2W C702F0CAF104A1050.1uF C710F1BAF222
29、00232200pF C725F0CAF104A1050.1uF C727F1BAF10200201000pF C728F1BAF10200201000pF 6 2Warning 2.1.Prevention of Electro Static Discharge (ESD) to Electrostatically Sensi- tive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are
30、called Elec- trostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor “chip” components. The following techniques should be used to help reduce the incidence of component damage caused by electrostatic discharge
31、(ESD). 1. Immediately before handling any semiconductor component or semiconductor-equiped assembly, drain off any ESD on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap, which should be removed for potential shock reaso
32、ns prior to applying power to the unit under test. 2. After removing an electrical assembly equiped with ES devices, place the assembly on a conductive surface such as alumin- ium foil, to prevent electrostatic charge build up or exposure of the assembly. 3. Use only a grounded-tip soldering iron to
33、 solder or unsolder ES devices. 4. Use only an anti-static solder remover device. Some solder removal devices not classified as “anti-static (ESD protected)” can generate electrical charge sufficient to damage ES devices. 5. Do not use freon-propelled chemicals. These can generate electrical charges
34、 sufficient to damage ES devices. 6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminium foil or compara- ble conductiv
35、e material). 7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. Caution : Be sure no power is applied to the chassis or circuit, and observe all ot
36、her safety precautions. 8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) suf- ficient to damage an ES dev
37、ice). 7 2.2.Precaution of Laser Diode Caution: This product utilizes a laser diode with the unit turned on, invisible laser radiation is emitted from the pickup lens. Wavelength: 790 nm (CD) Maximum output radiation power from pickup: 100 W/VDE Laser radiation from the pickup unit is safety level, b
38、ut be sure the followings: 1. Do not disassemble the pickup unit, since radiation from exposed laser diode is dangerous. 2. Do not adjust the variable resistor on the pickup unit. It was already adjusted. 3. Do not look at the focus lens using optical instruments. 4. Recommend not to look at pickup
39、lens for a long time. ACHTUNG : Dieses Produkt enthlt eine Laserdiode. Im eingeschalteten Zustand wird unsichtbare Laserstrahlung von der Lasereinheitadg- estrahit. Wellenlnge : 790nm (CD) Maximale Strahlungsleistung der Lasereinheit :100 W/VDE Die Strahlung an der Lasereinheit ist ungefhrlich, wenn
40、 folgende Punkte beachtet werden: 1. Die Lasereinheit nicht zerlegen, da die Strahlung an der freigelegten Laserdiode gefhrlich ist. 2. Den werkseitig justierten Einstellregler der Lasereinhit nicht verstellen. 3. Nicht mit optischen Instrumenten in die Fokussierlinse blicken. 4. Nicht ber lngere Zeit in die Fokussierlinse blicken. CAUTION! THIS PRODUCT UTILIZES A LASER. USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE. 8 2.3.Service caution based on Legal restric