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1、 Panasonic Corporation 2009. All rights reserved. Unauthorized copying and distribution is a violation of law. PSG0903015CE A6 DVD Home Theater Sound System Model No.SA-PT665P SA-PT665PN Product Color: (K).Black Type TABLE OF CONTENTS PAGEPAGE 1 Safety Precautions- 3 1.1. GENERAL GUIDELINES- 3 1.2.
2、Before Repair and Adjustment- 3 1.3. Protection Circuitry- 3 1.4. Safety Parts Information- 5 2 Warning- 6 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatic Sensitive (ES) Devices - 6 2.2. Precaution of Laser Diode- 7 2.3. Service caution based on Legal restrictions- 8 2.4. Handling
3、Precautions for Traverse Unit- 9 3 Service Navigation-11 3.1. Service Information -11 4 Specifications- 12 5 Location of Controls and Components- 14 5.1. Remote Control Key Buttons Operations - 14 5.2. Main Unit Key Buttons Operations- 15 5.3. Using the VIERA Link “HDAVI Control”- 16 5.4. Using the
4、iPod - 18 5.5. Speaker Connections - 20 5.6. Disc Information- 21 6 Self-Diagnosis and Special Mode Setting - 23 6.1. Service Mode Summary Table- 23 6.2. Service Mode Table (For DVD)- 23 6.3. DVD Self Diagnostic Function-Error Code- 30 6.4. Sales Demonstration Lock Function - 32 Notes: This models D
5、VD mechanism unit is CR14. Please refer to the original service manual (Order No. MD0801004CE) for this mechanism RadioFans.CN 收音机爱 好者资料库 2 7 Troubleshooting Guide-33 7.1. Troubleshooting Guide for F61 and/or F76-33 7.2. Basic Troubleshooting Guide for Traverse Unit (DVD Module P.C.B.)-38 7.3. Basic
6、 Troubleshooting Guide for HDMI AV Output-39 8 Service Fixture & Tools -41 8.1. Service Tools and Equipment-41 9 Disassembly and Assembly Instructions-42 9.1. Disassembly Flow Chart-44 9.2. Main Components and P.C.B. Locations-45 9.3. Disassembly of Top Cabinet-46 9.4. Disassembly of Rear Panel-46 9
7、.5. Disassembly of DVD Mechanism Unit (CR14) -46 9.6. Disassembly of Front Panel Assembly -47 9.7. Disassembly of Panel P.C.B.-48 9.8. Disassembly of Power/Disc Button P.C.B.-48 9.9. Disassembly of DVD Lid-48 9.10. Disassembly of iPod Cradle P.C.B. -49 9.11. Disassembly of AC Inlet P.C.B.-49 9.12. D
8、isassembly of Main P.C.B.-50 9.13. Disassembly of D-Amp P.C.B. -51 9.14. Replacement of Digital Amp IC (IC5000) -52 9.15. Replacement of Digital Amp IC (IC5200) -54 9.16. Replacement of Digital Amp IC (IC5300) -55 9.17. Replacement of Digital Amp IC (IC5400) -56 9.18. Disassembly of SMPS P.C.B.-57 9
9、.19. Replacement of Switch Regulator IC (IC5701)-58 9.20. Replacement of Switch Regulator Diode (D5702)-58 9.21. Replacement of Regulator Diode (D5801)-60 9.22. Replacement of Regulator Diode (D5802)-60 9.23. Replacement of Regulator Diode (D5803)-61 9.24. Disassembly of Power Supply P.C.B.-62 9.25.
10、 Replacement of Regulator IC (IC2903)-63 9.26. Disassembly of DVD Module P.C.B.-64 9.27. Disassembly of Coprocessor P.C.B. -65 9.28. Disassembly of Wireless Adapter P.C.B.-65 9.29. Assembling and Disassembling of Traverse Unit-65 10 Service Position-68 10.1. Checking & Repairing Main P.C.B. -68 10.2
11、. Checking & Repairing D-Amp P.C.B.-68 10.3. Checking & Repairing SMPS P.C.B. -69 10.4. Checking & Repairing Power Supply P.C.B. -70 10.5. Checking & Repairing DVD Module P.C.B.-71 11 Voltage & Waveform Chart-74 11.1. DVD Module P.C.B. (1/4)-74 11.2. DVD Module P.C.B. (2/4)-75 11.3. DVD Module P.C.B
12、. (3/4)-76 11.4. DVD Module P.C.B. (4/4)-77 11.5. Main P.C.B. (1/3) -78 11.6. Main P.C.B. (2/3) -79 11.7. Main P.C.B. (3/3) -80 11.8. Panel P.C.B.-80 11.9. D-Amp P.C.B. (1/2) -81 11.10. D-Amp P.C.B. (2/2) -82 11.11. Power Supply P.C.B. -82 11.12. SMPS P.C.B. -83 11.13. Waveform Table (1/3) -84 11.14
13、. Waveform Table (2/3) -85 11.15. Waveform Table (3/3)- 86 12 Illustration of ICs, Transistor and Diode- 87 13 Overall Simplified Block Diagram- 89 14 Block Diagram- 90 14.1. System Control - 90 14.2. DVD (SERVO)- 91 14.3. DVD (Audio)- 92 14.4. DVD (HDMI)- 93 14.5. Video- 94 14.6. Audio- 95 14.7. Di
14、gital Audio Amp- 96 14.8. Power- 97 15 Wiring Connection Diagram - 98 16 Schematic Diagram Notes- 99 17 Schematic Diagram-101 17.1. DVD Module Circuit-101 17.2. Main Circuit-106 17.3. Panel & Power Disc Button Circuit-110 17.4. D-Amp Circuit- 111 17.5. Power Supply Circuit-113 17.6. SMPS Circuit-115
15、 17.7. AC Inlet & iPod Cradle Circuit-117 17.8. Co-processor & Wireless Adapter Circuit -118 18 Printed Circuit Board-119 18.1. DVD Module P.C.B. -119 18.2. Main P.C.B.-120 18.3. Panel, Power/Disc Button, Power Supply & AC Inlet P.C.B.-121 18.4. D-Amp P.C.B.-122 18.5. SMPS P.C.B.-123 18.6. iPod, Co-
16、processor & Wireless Adapter P.C.B. -124 19 Terminal Function of ICs-125 19.1. IC2001 (RFKWPT760P): IC System Control -125 19.2. IC1701 (MFI341S2095): IC iPod Video-125 19.3. IC6901(C0HBB0000057): IC FL Driver -126 20 Exploded View and Replacement Parts List-127 20.1. Exploded View and Mechanical Re
17、placement Part List -127 20.2. Electrical Replacement Part List-131 RadioFans.CN 收音机爱 好者资料库 3 1Safety Precautions 1.1.GENERAL GUIDELINES 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. A
18、fter servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed. 3. After servicing, carry out the following leakage current checks to prevent the customer from being exposed to shock hazards. 1.1.1.LEAKAGE CURRENT COLD CHECK 1.
19、 Unplug the AC cord and connect a jumper between the two prongs on the plug. 2. Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metallic cabinet part on the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has
20、 a return path to the chassis, the reading should be between 1M and 5.2M. When the exposed metal does not have a return path to the chassis, the reading must be 1.1.2.LEAKAGE CURRENT HOT CHECK 1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check. 2. Con
21、nect a 1.5k, 10 watts resistor, in parallel with a 0.15F capacitors, between each exposed metallic part on the set and a good earth ground such as a water pipe, as shown in Figure 1. 3. Use an AC voltmeter, with 1000 ohms/volt or more sensitivity, to measure the potential across the resistor. 4. Che
22、ck each exposed metallic part, and measure the voltage at each point. 5. pattern the AC plug in the AC outlet and repeat each of the above measurements. 6. The potential at any point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent) may be used to make the
23、hot checks, leakage current must not exceed 1/2 milliamp. In case a measurement is outside of the limits specified, there is a possibility of a shock hazard, and the equipment should be repaired and rechecked before it is returned to the customer. Figure 1 1.2.Before Repair and Adjustment Disconnect
24、 AC power to discharge unit AC Capacitors as such (C5700, C5701, C5702, C5703, C5704, C5705, C5706) through a 10 , 10 W resistor to ground. Caution: DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid state devices. After repairs are completed, restore p
25、ower gradually using a variac, to avoid overcurrent. Current consumption at AC 120 V, 60 Hz in NO SIGNAL mode volume minimal should be 900 mA. 1.2.1.Caution for fuse replacement 1.3.Protection Circuitry The protection circuitry may have operated if either of the following conditions are noticed: No
26、sound is heard when the power is turned on. RadioFans.CN 收音机爱 好者资料库 4 Sound stops during a performance. The function of this circuitry is to prevent circuitry damage if, for example, the positive and negative speaker connection wires are “shorted”, or if speaker systems with an impedance less than t
27、he indicated rated impedance of the amplifier are used. If this occurs, follow the procedure outlines below: 1. Turn off the power. 2. Determine the cause of the problem and correct it. 3. Turn on the power once again after one minute. Note: When the protection circuitry functions, the unit will not
28、 operate unless the power is first turned off and then on again. 5 1.4.Safety Parts Information Safety Parts List: There are special components used in this equipment which are important for safety. These parts are marked by () in the Schematic Diagrams & Replacement Parts List. It is essential that
29、 these critical parts should be replaced with manufacturers specified parts to prevent shock, fire or other hazards. Do not modify the original design without permission of manufacturer. SafetyRef. No.Part No.Part Name & DescriptionRemarks 12REXX0640BLACK WIRE (AC-SMPS) 13REXX0641RED WIRE (AC-SMPS)
30、23RGRX0067KC1AREAR PANELP 23RGRX0067KD1AREAR PANELPN 66RKMX0141-1K2TOP CABINET 84J0KD00000126FERRITE CORE 340RD-DDTX002-VTRAVERSE UNIT(RTL) A2K2CB2CB00021AC CORD A3RQTX0275-PO/I BOOKP A3RQTX0301-MO/I BOOK PCB3REPX0622A-CSMPS PCB (RTL) PCB4REPX0622A-CAC INLET P.C.B(RTL) DZ5701ERZV10V511CSZNR L5702ELF
31、22V035BLINE FILTER T2900G4D1A0000117SWITCHING TRANSFORMER T5701ETS42BM18GADMAIN TRANSFORMER T5751ETS19AB256AGBACKUP TRANSFORMER PC5701B3PBA0000402PHOTO COUPLER PC5702B3PBA0000402PHOTO COUPLER PC5720B3PBA0000402PHOTO COUPLER PC5799B3PBA0000402PHOTO COUPLER F1K5D802APA008FUSE FP2901K5G401A00008FUSE PR
32、OTECTOR TH5701D4CAA5R10001THERMISTOR TH5860D4CC11040013THERMISTOR P5701K2AB2B000011AC INLET C5700F1BAF10200201000pF C5701F0CAF334A0870.33uF C5703F0CAF224A0850.22uF C5704F1BAF10200201000pF C5705F1BAF10200201000pF 6 2Warning 2.1.Prevention of Electrostatic Discharge (ESD) to Electrostatic Sensitive (E
33、S) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec- trostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor “chip” component
34、s. The following techniques should be used to help reduce the incidence of component damage caused by electrostatic discharge (ESD). 1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your body by touching a known earth ground. Alterna
35、tively, obtain and wear a commercially available discharging ESD wrist strap, which should be removed for potential shock reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as alum
36、i- num foil, to prevent electrostatic charge buildup or exposure of the assembly. 3. Use only a grounded-tip soldering iron to solder or unsolder ES devices. 4. Use only an anti-static solder removal device. Some solder removal devices not classified as “anti-static (ESD protected)” can generate ele
37、ctrical charge sufficient to damage ES devices. 5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices. 6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement
38、 ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or compara- ble conductive material). 7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. Caution: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions. 8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your c