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1、 Panasonic Corporation 2011. All rights reserved. Unauthorized copying and distribution is a violation of law. PSG1103015CE CD Stereo System Model No.SA-AKX92PH Product Color: (K).Black Type TABLE OF CONTENTS PAGEPAGE 1 Safety Precautions- 3 1.1. General Guidelines- 3 1.2. Before Use - 3 1.3. Cautio
2、n For Fuse Replacement- 3 1.4. Before Repair and Adjustment- 4 1.5. Protection Circuitry- 4 1.6. Safety Parts Information- 5 2 Warning- 6 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatic Sensitive (ES) Devices - 6 2.2. Precaution of Laser Diode- 7 2.3. Service caution based on Legal
3、 restrictions- 8 2.4. Handling Precautions for Traverse Unit- 9 3 Service Navigation-11 3.1. Service Information- 11 4 Specifications- 12 5 Location of Controls and Components- 13 5.1. Main Unit Key Button Operation- 13 5.2. Remote Control Key Button Operation - 14 5.3. Media Information- 15 6 Self-
4、Diagnostic and Special Mode Setting - 16 6.1. Cold-Start - 16 6.2. Doctor Mode Table- 17 6.3. Reliability Test Mode (CD Mechanism Unit (BRS1C)- 19 6.4. Self-Diagnostic Mode - 20 6.5. Self-Diagnostic Error Code Table- 21 6.6. Sales Demonstration Lock Function - 22 Please refer to the original service
5、 manual for: ? ? CD Mechanism Unit (BRS1C), Order No. PSG1102001CE ? ? Speaker system SB-AKX92PU-K, Order No. PSG1103049CE RadioFans.CN 收音机爱 好者资料库 2 7 Troubleshooting Guide-23 7.1. Troubleshooting Guide for F61 and/ or F76-23 7.2. Part Location -24 7.3. D-Amp IC Operation & Control -28 8 Service Fix
6、ture & Tools -30 8.1. Service Tools and Equipment-30 9 Disassembly and Assembly Instructions-31 9.1. Disassembly Flow Chart-32 9.2. Main Components and P.C.B. Locations-33 9.3. Disassembly of Top Cabinet-34 9.4. Disassembly of Tuner P.C.B.-35 9.5. Disassembly of Front Panel Unit-35 9.6. Disassembly
7、of Jupiter P.C.B.-37 9.7. Disassembly of Panel P.C.B.-38 9.8. Disassembly of Remote Sensor P.C.B.-40 9.9. Disassembly of USB P.C.B. -40 9.10. Disassembly of Music Port P.C.B. -41 9.11. Disassembly of CD Lid-42 9.12. Disassembly of Main P.C.B.-43 9.13. Replacement of Voltage Regulator IC (IC2010) -44
8、 9.14. Disassembly of D-Amp P.C.B. -45 9.15. Replacement of Audio Digital Amp IC (IC5000) -47 9.16. Replacement of Audio Digital Amp IC (IC5400) -48 9.17. Replacement of Audio Digital Amp IC (IC5200) -49 9.18. Replacement of Audio Digital Amp IC (IC5300) -50 9.19. Disassembly of SMPS P.C.B.-51 9.20.
9、 Replacement of Regulator IC (IC5701)-52 9.21. Replacement of Rectifier Diode (D5702)-54 9.22. Replacement of Rectifier Diode (D5801)-56 9.23. Replacement of Rectifier Diode (D5802)-57 9.24. Replacement of Rectifier Diode (D5803)-58 9.25. Disassembly of CD Mechanism Unit (BRS1C) -59 9.26. Disassembl
10、y of Rear Panel-61 9.27. Disassembly of Voltage Selector P.C.B.-62 9.28. Disassembly of Surround D-Amp P.C.B.-63 9.29. Replacement of Audio Digital Amp IC (IC5900) -65 10 Replacement of Traverse Unit -67 10.1. Disassembly of Traverse Unit-67 10.2. Assembly of Traverse Unit-69 10.3. Disassembly of CD
11、 Servo P.C.B.-71 11 Service Position-74 11.1. Checking and Repairing of Main P.C.B.-74 11.2. Checking and Repairing of D-Amp P.C.B. -74 11.3. Checking and Repairing of Surround D-Amp P.C.B.-75 11.4. Checking and Repairing of Panel P.C.B.-75 11.5. Checking and Repairing of Jupiter P.C.B.-76 11.6. Che
12、cking and Repairing of SMPS P.C.B.-77 11.7. Checking and Repairing of CD Servo P.C.B.-78 12 Voltage & Waveform Chart-79 12.1. CD Servo P.C.B.-79 12.2. Main P.C.B. (1/3) -80 12.3. Main P.C.B. (2/2) -81 12.4. Main P.C.B. (3/3) -82 12.5. Panel P.C.B.-82 12.6. Music Port P.C.B.- 83 12.7. Tuner P.C.B.- 8
13、3 12.8. Jupiter P.C.B. (1/3) - 84 12.9. Jupiter P.C.B. (2/3) - 85 12.10. Jupiter P.C.B. (3/3) - 86 12.11. D-AMP P.C.B.- 87 12.12. Surround D-AMP P.C.B. - 88 12.13. SMPS P.C.B.- 88 12.14. Waveform Table- 89 13 Illustration of ICs, Transistor and Diode- 91 14 Simplified Block Diagram- 93 14.1. Overall
14、 Simplified Block Diagram- 93 14.2. D-Amp Block Diagram- 94 15 Block Diagram- 95 15.1. Servo & System Control - 95 15.2. IC Terminal Chart- 97 15.3. Audio- 98 15.4. Power Supply-100 16 Wiring Connection Diagram -102 17 Schematic Diagram-103 17.1. Schematic Diagram Notes -103 17.2. CD Servo Circuit-1
15、05 17.3. Main Circuit-107 17.4. Panel Circuit -115 17.5. Music Port Circuit-117 17.6. Remote Sensor, USB, Tuner & Voltage Circuit -118 17.7. Jupiter Circuit-119 17.8. D-Amp Circuit-123 17.9. Surround D-Amp Circuit -125 17.10. SMPS Circuit-126 18 Printed Circuit Board-128 18.1. CD Servo P.C.B. -128 1
16、8.2. Main P.C.B.-129 18.3. Panel P.C.B.-130 18.4. Music Port, Remote Sensor, USB & Tuner P.C.B.-131 18.5. Jupiter P.C.B. -132 18.6. D-Amp P.C.B.-133 18.7. SMPS, Surround D-Amp & Voltage Selector P.C.B.-134 19 Terminal Function of ICs-135 19.1. IC2003 (RFKWMAKX92M0): IC MICRO- PROCESSOR -135 19.2. IC
17、6001(C0HBB0000057): IC FL Driver -136 20 Exploded View and Replacement Parts List-137 20.1. Exploded View and Mechanical Replacement Parts List-137 20.2. Electrical Replacement Parts List -143 RadioFans.CN 收音机爱 好者资料库 3 1Safety Precautions 1.1.General Guidelines 1. When servicing, observe the origina
18、l lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed. 3. After servicing, carry out the foll
19、owing leakage current checks to prevent the customer from being exposed to shock hazards. 1.1.1.Leakage Current Cold Check 1. Unplug the AC cord and connect a jumper between the two prongs on the plug. 2. Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed m
20、etallic cabinet part on the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to the chassis, the reading should be between 1M and 5.2M. When the exposed metal does not have a return path to the chassis, the reading must be 1.1.2.Leakage
21、Current Hot Check 1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check. 2. Connect a 1.5k, 10 watts resistor, in parallel with a 0.15F capacitors, between each exposed metallic part on the set and a good earth ground such as a water pipe, as shown in Fi
22、gure 1. 3. Use an AC voltmeter, with 1000 ohms/volt or more sensitivity, to measure the potential across the resistor. 4. Check each exposed metallic part, and measure the voltage at each point. 5. Reverse the AC plug in the AC outlet and repeat each of the above measurements. 6. The potential at an
23、y point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent) may be used to make the hot checks, leakage current must not exceed 1/2 milliamp. In case a measurement is outside of the limits specified, there is a possibility of a shock hazard, and the equipment
24、 should be repaired and rechecked before it is returned to the customer. Figure 1 1.2.Before Use Be sure to disconnect the mains cord before adjusting the voltage selector. Use a minus(-) screwdriver to set the voltage selector (on the rear panel) to the voltage setting for the area in which the uni
25、t will be used. (If the power supply in your area is 110V 127V or 220V 240V, set to the “110V 127V or 220V 240V” position.) Note that this unit will be seriously damaged if this setting is not made correctly. (There is no voltage selector for some countries, the correct voltage is already set.) 1.3.
26、Caution For Fuse Replacement RadioFans.CN 收音机爱 好者资料库 4 1.4.Before Repair and Adjustment Disconnect AC power to discharge unit AC Capacitors as such (C5700, C5701, C5703, C5704, C5705, C5708) through a 10 , 10 W resistor to ground. Caution: DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for
27、 instance), as this may destroy solid state devices. After repairs are completed, restore power gradually using a variac, to avoid overcurrent. Current consumption at AC 110127 V / 220240 V, 50/60 Hz in Power ON, FM Tuner, No Signal, Volume minimal mode should be 900 mA. 1.5.Protection Circuitry The
28、 protection circuitry may have operated if either of the following conditions are noticed: No sound is heard when the power is turned on. Sound stops during a performance. The function of this circuitry is to prevent circuitry damage if, for example, the positive and negative speaker connection wire
29、s are “shorted”, or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used. If this occurs, follow the procedure outlines below: 1. Turn off the power. 2. Determine the cause of the problem and correct it. 3. Turn on the power once again after one minu
30、te. Note: When the protection circuitry functions, the unit will not operate unless the power is first turned off and then on again. 5 1.6.Safety Parts Information Safety Parts List: There are special components used in this equipment which are important for safety. These parts are marked by in the
31、Schematic Diagrams, Exploded View & Replacement Parts List. It is essential that these critical parts should be replaced with manufacturers specified parts to prevent shock, fire or other hazards. Do not modify the original design without permission of manufacturer. SafetyRef No.Part No.Part Name &
32、DescriptionRemarks 4REXX11221P BLACK WIRE (VOLTAGE SELECTOR-SMPS) 5REXX11231P RED WIRE (VOLTAGE SELECTOR-SMPS) 8RGRX1008E-AREAR PANEL 14RKMX1011-KTOP CABINET 301RAEX1033Z-VTRAVERSE ASSY A2K2CQ2CA00007AC CORD A3RQTX1300-MO/I BOOK (Sp) PCB10REPX0886GSMPS P.C.B.(RTL) PCB11REPX0886GVOLTAGE SELECTOR P.C.
33、B.(RTL) DZ5701ERZV10V511CSZNR S5701K0ABCA000007SW VOLTAGE SELECTOR L5701G0B932H00002LINE FILTER T5701G4DYZ0000049SWITCHING TRANSFORMER T5751ETS19AB2E6AGSWITCHING TRANSFORMER T6000G4DYA0000214SUB TRANSFORMER PC5701B3PBA0000503PHOTO COUPLER PC5702B3PBA0000503PHOTO COUPLER PC5720B3PBA0000503PHOTO COUPL
34、ER PC5799B3PBA0000503PHOTO COUPLER F1K5D802BNA005FUSE TH5702D4CAA2R20001THERMISTOR TH5860D4CC11040013THERMISTOR TH5861D4CC11040013THERMISTOR TH5900D4CC11040013THERMISTOR P5701K2AA2B000011AC INLET R5708ERJ8GEYJ155V1.5M 1/4W R5709ERJ8GEYJ155V1.5M 1/4W C5700F1BAF471A013470pF C5701F0CAF104A1050.1uF C570
35、3F0CAF224A1050.22uF C5704F1BAF471A013470pF C5705F1BAF471A013470pF C5708F1BAF10200201000pF 6 2Warning 2.1.Prevention of Electrostatic Discharge (ESD) to Electrostatic Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly
36、are called Elec- trostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by electrostatic discharg
37、e (ESD). 1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap, which should be removed for potential shock reasons prior to applying p