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1、 SERVICE MANUAL SERVICE MANUAL Publication AP5296 RadioFans.CN 收音机爱 好者资料库 2 xone92_ap5296_3.doc Introduction This publication provides technical information on servicing the Allen & Heath XONE:92. Included are system block diagram, internal layout drawing and circuit schematics with board layouts. W
2、hilst we believe this information to be reliable we do not assume responsibility for inaccuracies. We also reserve the right to make changes in the interest of further product development. Additional Resources Allen & Heath web site www.allen- Product information Technical downloads Distribution con
3、tacts Company contacts Technical support supportallen- See web for local contact Xone:92 user guide AP5345 Operating instructions Performance specification User jumper link options Xone:92 Service Information Issue status: xone92_ap5296_3.doc Print date: 04 November 2004 Copyright 2004 Allen & Heath
4、. All rights reserved Manufactured in the United Kingdom by Allen & Heath Kernick Industrial Estate, Penryn, Cornwall, TR10 9LU, UK http:/www.allen- RadioFans.CN 收音机爱 好者资料库 xone92_ap5296_3.doc 3 Servicing Precautions General Notes Service personnel: Service work should be carried out by technically
5、qualified service personnel only. Mains power is dangerous and can kill. Do not attempt to work on a linear or switched mode power supply if you are not suitably qualified to do so. Do not attempt to repair surface mount circuit assemblies unless you are suitably qualified and have the necessary fac
6、ilities to do so. Replacement circuit assemblies can be ordered. Service facilities: Ensure a suitably sized work surface is available. Ensure this is clear of dirt, debris and obstructions which may damage the equipment surfaces. Ensure adequate lighting. Use the correct tools for the job and ensur
7、e they are in good working order. Ensure all workshop safety requirements are adhered to. Service information: Check that you have all the information you need before starting the service job. Refer to the Allen & Heath web site or contact Allen & Heath technical support for details on the latest in
8、formation. Full technical information can be downloaded from the web site Distributor Zone (password required). Mains power: Connect the equipment to mains power only of the type described in the user guide and marked on the rear panel. The power source must provide a good ground connection. Ensure
9、you always use an isolation transformer when working on any mains power supply unit. Mains cord and fuse: Use the correct power cord as supplied with the equipment. Do not remove or tamper with the ground connection in the power cord. Heed the Important Mains Plug Wiring Instructions printed in the
10、user guide if it is necessary to rewire the mains cord. Always replace the equipment mains fuse with the correct type and rating as described in the user guide and marked on the equipment panel. Opening the unit: Switch off and remove the mains power cord before opening the equipment. Ensure all pow
11、er supply covers and safety shields are in place before applying power with the unit open for diagnostic fault finding. Closing the unit: Before finishing, check the quality and accuracy of the service work carried out. Remove any dirt or debris as this may cause equipment failure in the future. Ens
12、ure all assemblies, harnesses and connectors are correctly aligned and plugged in. Ensure that jumper settings and control configurations are correctly set according to the requirements of the customer. Testing the unit: Before operating the equipment, read and adhere to the Important Safety Instruc
13、tions printed in the user guide. Test that the service work has been successfully carried out. Shipping the unit: Use adequate packing such as the original packaging or purpose designed flight case if you need to ship the unit. To avoid injury to yourself or damage to the equipment take care when li
14、fting, moving or carrying the equipment. Servicing Notes XONE:92 User maintenance: There are several user configurable jumper links inside. These are described in the user guide together with instructions on how to change the default settings. Technology: The XONE:92 uses SMT (surface mount) PCB tec
15、hnology. In certain cases it may be better to replace a faulty assembly rather than try to fix it without the appropriate tools and training. The power supply is a built-in universal mains input, switched mode circuit which should be serviced by suitably qualified personnel only. Operation: The XONE
16、:92 is a performance club mixer. To ensure optimum performance and reliability it should be connected and operated as described in the user guide. Fault finding: Refer to the system block diagram and circuit drawings to follow through the signal path during fault diagnosis. Replace suspected faulty
17、components only with those specified by Allen & Heath. The use of lower grade alternatives may degrade the performance. Ensure the RCA phono insert jumper links are pressed fully in if fitted. RadioFans.CN 收音机爱 好者资料库 4 xone92_ap5296_3.doc Contents Log XONE:92 Historical Change Log .xone92_ap5296_3.p
18、df Removing the Top Panel .xone92_top_panel_removal_1.pdf Internal Layout drawing .xone92_layout_1.pdf Surface and Main Parts.xone92_parts_2.pdf Block Diagram. xone92_blockdiagram_2.pdf Stereo Fader PCB Assembly. xone92_002-684_stereo_fader_3.pdf Mic/Stereo Return PCB Assy.xone92_003-136_mic_stereor
19、eturn_2.pdf Stereo Input PCB Assembly .xone92_003-137_stereo_3.pdf Filter 1 & 2 PCB Assembly iss.2 .xone92_003-138_143_filter_2.pdf Filter 1 & 2 PCB Assembly iss.3 .xone92_003-138_143_filter_3.pdf Master PCB Assembly .xone92_003-139_master_2.pdf Crossfader PCB Assembly .xone92_003-140_xfade_2.pdf Sl
20、ave PCB Assembly . xone92_003-141_slave_2.pdf Connector PCB Assembly. xone92_003-142_connector_1.pdf Linear Fader PCB Assembly.xone92_003-144_linear_fader_1.pdf Rotary Fader PCB Assembly.xone92_003-145_rotary_fader_2.pdf PSU PCB Assembly.xone92_003-233_psu_2.pdf XONE:92 Engineering Change Notes .xon
21、e92_ecns_1.pdf xone92_ap5296_3.doc 5 XONE:92 Historical Change Log The following list identifies historical changes to the XONE:92. The effective dates, serial numbers and related change note documentation are included for reference to help identify the correct issue circuit boards and components. W
22、hilst we believe this information to be reliable we do not assume responsibility for inaccuracies. We also reserve the right to make changes in the interest of further product development. Assembly Description From Serial Number Date Change Note Number 003-138/143 Filter 1 & Filter 2 iss.1 PCB mod -
23、 11/03/04 984 003-138/143 & 003-141 Filter value change + diode addition 060507 25/02/04 993 003-233 IEC Mains Filter with Nutserts - 29/03/04 998 003-139 Master PCB output level change 063122 21/04/04 1018 003-141 Slave PCB capacitor change 063515 04/05/04 1020 User Guide Issue 2 Block Diagram Mix
24、1 output level changed from 0dBu to +4dBu - 26/05/04 1026 003-138/143 Filter 1 & 2 PCBs up-issue to iss.3 064869 13/05/04 1036 Removing the Top Panel Assembly To gain access to the PCB assemblies the top panel assembly needs to be separated from the chassis. This operation should only be carried out
25、 by qualified service personnel. IMPORTANT! Disconnect mains input lead before removing the top panel Removal of the top panel requires the use of a Torx T10 screwdriver. Use a good quality tool to prevent rounding the screw heads. First remove the 4 pipped TORX screws located on rear panel in the c
26、enter of each block of input channel RCA (Phono) connectors, and then undo the 8 M3 x 8 screws that hold the front panel to the chassis. Lift the front edge of the top panel until the two filter PCBs are clear of the chassis, and then pull the top panel gently forward and up until access can be gain
27、ed to unplug the power cable from the power supply located on the right hand side of the chassis. Continue to lift the front edge of the top panel up until it is possible to unplug the two harnesses from the rear connector PCB. Lift the top panel clear of the base and place on a clear work surface.
28、Reassembly is the reverse procedure, but take great care to fit the harnesses correctly and to ensure that the ribbon cables do not get trapped between any of the PCBs and the chassis. Refit the panel screws first and tighten evenly with the chassis held firmly on a flat work surface. Finally refit
29、the rear connector screws. 4 off AB2810 Pipped TORX 8 off AB3820 M3 x 8 SS xone92_layout_1.doc Sheet 1 of 1 Product.XONE:92-R/100 .XONE:92-R/110 .XONE:92-R/120 .XONE:92-R/220 .XONE:92-R/240 . XONE:92/110 . XONE:92/120 . XONE:92/220 . XONE:92/240 Pack Assembly. 003-132 Main Assembly (Linear). 003-133
30、 Top Panel Assembly (Linear). 003-134 Chassis Assembly. 003-135 Main Assembly (Rotary). 003-146 Top Panel Assembly (Rotary). . 003-147 Stereo Fader PCB. 002-684 Mic/Stereo Return PCB. 003-136 Stereo Input PCB . 003-137 Filter 1 PCB. 003-138 Master PCB. 003-139 Crossfader PCB . 003-140 Slave PCB. 003
31、-141 Connector PCB . 003-142 Filter 2 PCB. 003-143 Linear Fader PCB. 003-144 Rotary Fader PCB. 003-145 Mains/PSU PCB. 003-233 Spare P&G Crossfader Assy. 002-719 XONE:92 Chassis assembly Front view AL3822 SHIELD PSU PCB 003-233 CONNECTOR PCB 003-142 AL3822 LINEAR FADER PCBs 003-144 XONE:92 Front Pane
32、l assembly Front view SLAVE PCB 003-141 AL5322 SLAVE PCB 003-141 AL3822 AL3817 STEREO INPUT PCBs 003-137 FILTER 2 PCB 003-143 FILTER 1 PCB 003-138 STEREO FADER PCBs 002-684 MIC/ST RETURN PCBs 003-136 MASTER PCB 003-139 RIGHT METER PCB 003-139 ROTARY versions use ROTARY FADER PCB 003-145 instead of 0
33、03-144 CROSSFADER PCB 003-140 CROSSFADER ASSEMBLY 002-719 xone92_parts_2.doc Sheet 1 of 1 XONE:92 Surface Parts AVIS: RISQUE DE CHOC ELECTRIQUE - NE PAS OUVRIR. WARNING: THIS APPARATUS MUST BE EARTHED. TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK DO NOT EXPOSE APPARATUS TO RAIN OR MOISTURE. WARNING:
34、 FOR CONTINUED PROTECTION AGAINST RISK OF FIRE REPLACE FUSE WITH SAME TYPE AND RATING. 100 - 240V T500mAL 250V 20mm OFF SERIAL No: 0 I ON CAUTION R1RETURN ATTENTION: REMPLACER LE FUSIBLE AVEC UN DES MEMES CARACTERISTIQUES. FUSE MIX 1 LEFTRIGHT PHONO LINE INPUT 100 - 240V AC MAINS IN 47-63Hz 30W MAX
35、L LBOOTH 4 MIDI OUT L INPUTINPUT LINELR RL 3 LR MIX2R 2 PHONORLRL MADE IN THE UK BY ALLEN & HEATH LIMITED LL RECORD R R L R RETURN L/M R L/M2 INPUT RLINE 1 RLINEL AUX 2AUX 1 PHONORPHONOLR MIC2MIC1 5PIN DIN SOCKET AL3962 FUSE HOLDER AL3178 500MA FUSE AL3534 JACK SOCKET UNSWITCHED AL3407 JACK SOCKET S
36、WITCHED AL3410 JACK SOCKET UNSWITCHED AL3407 3PIN FEMALE XLR AL2410 2BA TERMINAL POST AL8106 QUAD PHONO AL4977 JACK SOCKET UNSWITCHED AL3407 SCREW 4x5/16 AB2810 SCREW 4x5/16 AB2810 SCREW M3x12 AB5564 MAINS IEC AL3458 BLACK BUTTON AJ2887 MAINS SWITCH AL3338 3PIN MALE XLR AL2411 DUAL PHONO AL3753 SCRE
37、W 4x5/16 AB2810 3MM RED LED AE5145 3MM BLUE LED AE5147 3MM GREEN LED AE5146 BLACK KNOB AJ5386 14MM 20KKx2 POT AI8007 14MM 20KKx2 POT AI8007 5MM BLACK BUTTON AJ5388 LATCHING SWITCH AL0162 14MM 20KKx2 POT AI8007 8MM BLACK BUTTON AJ4251 LATCHING SWITCH AL0162 3MM RED LED AE5145 5MM RED LED AE0001 11MM
38、20KK POT AI8003 14MM 20KKx2 POT AI8007 1/4 HEADPHONE SOCKET AL0328 3.5MM HEADPHONE SOCKET AL5323 SCREW M3x8 AB3820 BLACK KNOB AJ5386 14MM 20KKx2 POT AI8007 9MM POT NUT AB8172 5MM BLACK BUTTON AJ5388 LATCHING SWITCH AL0162 GREEN/RED LED AE3743 14MM 20KKx2 POT AI8007 14MM 20KBx2 C/D POT AI8006 14MM 20
39、KBx2 C/D POT AI8006 14MM 20KBx2 C/D POT AI8006 14MM 20KBx2 C/D POT AI8006 8MM BLACK BUTTON AJ4251 LATCHING SWITCH AL0162 3MM RED LED AE5145 TOGGLE SWITCH AL5327 GREEN/RED LED AE3743 SCREW M2x4 AB3818 SCREW M3x8 AB3820 KNOB BLACK FADER AJ4310 FADER 60MM 10KAx2 AI3661 8MM BLACK BUTTON AJ4251 4 POLE LA
40、TCHING SWITCH AL0333 SKIRTED BLACK KNOB AJ5387 11MM 20KK POT AI8003 LATCHING SWITCH AL0162 3MM RED LED AE5145 LIGHT PIPE AJ5324 13MM BLACK BUTTON AJ5325 2x RED LED AE5443 MOMENTARY SWITCH AL0374 14MM 20KKx2 POT AI8007 LATCHING SWITCH AL0162 3MM RED LED AE5145 2x YELLOW LED AE5444 MOMENTARY SWITCH AL
41、0374 11MM 20KK POT AI8003 SMALL BLACK KNOB AJ5558 14MM 20KKx2 POT AI8007 2x BLUE LED AE5466 MOMENTARY SWITCH AL0374 + CHANGEOVER TOGGLE SWITCH AI5328 BLACK KNOB AJ5386 14MM 20KKx2 POT AI8007 5MM BLACK BUTTON AJ5388 LATCHING SWITCH AL0162 8MM BLACK BUTTON AJ4251 4 POLE LATCHING SWITCH AL0333 14MM 20K
42、Bx2 C/D POT AI8006 SKIRTED BLACK KNOB AJ5387 9MM 20KBx4 POT AI5317 INCLUDING POT NUT LIGHT PIPE AJ5324 13MM BLACK BUTTON AJ5325 2x RED LED AE5443 MOMENTARY SWITCH AL0374 KNOB XONE FADER AJ5320 FADER 60MM AI5326 SCREW M3x5 AB3819 SCREW M3x5 AB3819 3MM GREEN LED AE5146 SCREW M3x5 AB3819 KNOB XONE FADE
43、R AJ5320 FADER 50KB 45MM AI4222 11MM 20KB C/D POT AI8004 2x YELLOW LED AE5444 MOMENTARY SWITCH AL0374 LATCHING SWITCH AL0162 3MM RED LED AE5145 3MM RED LED AE5145 3MM BLUE LED AE5147 3MM GREEN LED AE5146 KNOB COLLET BLACK AJ5612 KNOB CAP BLACK AJ5613 18MM 20KBx2 POT AI4964 SCREW M3x8 AB3820 LATCHING
44、 SWITCH AL0162 3MM RED LED AE5145 LIGHT PIPE AJ5324 13MM BLACK BUTTON AJ5325 2x RED LED AE5443 MOMENTARY SWITCH AL0374 14MM 20KKx2 POT AI8007 SKIRTED BLACK KNOB AJ5387 11MM 20KK POT AI8003 2x YELLOW LED AE5444 MOMENTARY SWITCH AL0374 11MM 20KK POT AI8003 2x BLUE LED AE5466 MOMENTARY SWITCH AL0374 GR
45、EEN/RED LED AE3743 xone92_blockdiagram_2.doc Sheet 1 of 1 STEREO INPUTS R 1,2,3,4 4 BAND EQ MID2 MID1 RIAA PHONO/LINE LEVEL LO HI RIAA DISABLE METER VCA FILTER SELECT CUE MIX LFO DEPTH CROSSFADER X DISABLE +10dB GAIN BLOCK DIAGRAMXONE:92 GN = PHONO RED = LINE PHONO L R LINE L + 12 OFF DC DC XY OFF FADER + XFADE SELEC