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1、PORTABLE DVD SERVICE MANUAL MODEL: DP351G CAUTION BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS” IN THIS MANUAL. MODEL: DP351GSERVICE MANUAL P/NO : AFN56903641 Website Internal Use Only APRIL, 2008 Av. Sor Juana lns de la Cruz No 555 Col. San Lorenzo Tlalnepantla, Estado de Mxico CP 54033
2、Tel. 321 19 00 Fax. 5 657549 Lada sin costo 01 800 50 481 00 RadioFans.CN 收音机爱 好者资料库 Copyright 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes LGE Internal Use Only CONTENTS SECTION 1.SUMMARY SECTION 2.EXPLODED VIEWS SECTION 3.ELECTRICAL SECTION 4.REPLACEMENT PAR
3、TS LIST RadioFans.CN 收音机爱 好者资料库 SECTION 1 SUMMARY CONTENTS 1-2 Copyright 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes LGE Internal Use Only PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS.1-3 SERVICING PRECAUTIONS.1-4 GENERAL SERVICING PRECAUTIONS INSUL
4、ATION CHECKING PRODEDURE ELECTROSTATICALLY SENSITIVE (ES) DEVICES SPECIFICATIONS.1-5 RadioFans.CN 收音机爱 好者资料库 1-3 Copyright 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes LGE Internal Use Only PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS IMPORTANT SAFET
5、YNOTICE This manual was prepared for use only by properly trained audio-video service technicians. When servicing this product, under no circumstances should the original design be modified or altered without permission from LG Corporation. All components should be replaced only with types identical
6、 to those in the original circuit and their physical location, wiring and lead dress must conform to original layout upon completion of repairs. Special components are also used to prevent x-radiation, shock and fire hazard. These components are indicated by the letter “x” included in their componen
7、t designators and are required to maintain safe performance. No deviations are allowed without prior approval by LG Corporation. Circuit diagrams may occasionally differ from the actual circuit used. This way, implementation of the latest safety and performance improvement changes into the set are n
8、ot delayed until the new service literature is printed. CAUTION: Do not attempt to modify this product in any way. Never perform customized installations without manufacturers approval. Unauthorized modifications will not only void the warranty, but may lead to property damage or user injury. Servic
9、e work should be performed only after you are thoroughly familiar with these safety checks and servicing guidelines. GRAPHIC SYMBOLS The exclamation point within an equilateral triangle is intended to alert the service personnel to important safety information in the service literature. The lightnin
10、g flash with arrowhead symbol within an equilateral triangle is intended to alert the service personnel to the presence of noninsulated “dangerous voltage” that may be of sufficient magnitude to constitute a risk of electric shock. The pictorial representation of a fuse and its rating within an equi
11、lateral triangle is intended to convey to the service personnel the following fuse replacement caution notice: CAUTION: FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ALLFUSES WITH THE SAME TYPE AND RATING AS MARKED NEAR EACH FUSE. SERVICE INFORMATION While servicing, use an isolation transf
12、ormer for protection from AC line shock. After the original service problem has been corrected, make a check of the following: FIRE AND SHOCK HAZARD 1. Be sure that all components are positioned to avoid a possibility of adjacent component shorts. This is especially important on items trans-ported t
13、o and from the repair shop. 2. Verify that all protective devices such as insulators, barriers, covers, shields, strain reliefs, power supply cords, and other hardware have been reinstalled per the original design. Be sure that the safety purpose of the polarized line plug has not been defeated. 3.
14、Soldering must be inspected to discover possible cold solder joints, solder splashes, or sharp solder points. Be certain to remove all loose foreign particles. 4. Check for physical evidence of damage or deterioration to parts and components, for frayed leads or damaged insulation (including the AC
15、cord), and replace if necessary. 5. No lead or component should touch a high current device or a resistor rated at 1 watt or more. Lead tension around protruding metal surfaces must be avoided. 6. After reassembly of the set, always perform an AC leakage test on all exposed metallic parts of the cab
16、inet (the channel selector knobs, antenna terminals, handle and screws) to be sure that set is safe to operate without danger of electrical shock. DO NOTUSE ALINE ISOLATION TRANSFORMER DURING THIS TEST. Use an AC voltmeter having 5000 ohms per volt or more sensitivity in the following manner: Connec
17、t a 1500 ohm, 10 watt resistor, paralleled by a .15 mfd 150V AC type capacitor between a known good earth ground water pipe, conduit, etc.) and the exposed metallic parts, one at a time. Measure the AC voltage across the combination of 1500 ohm resistor and .15 mfd capacitor. Reverse the AC plug by
18、using a non-polarized adaptor and repeat AC voltage measurements for each exposed metallic part. Voltage measured must not exceed 0.75 volts RMS. This corresponds to 0.5 milliamp AC. Any value exceeding this limit constitutes a potential shock hazard and must be corrected immediately. TIPS ON PROPER
19、 INSTALLATION 1. Never install any receiver in a closed-in recess, cubbyhole, or closely fitting shelf space over, or close to, a heat duct, or in the path of heated air flow. 2. Avoid conditions of high humidity such as: outdoor patio installations where dew is a factor, near steam radiators where
20、steam leakage is a factor, etc. 3. Avoid placement where draperies may obstruct venting. The customer should also avoid the use of decorative scarves or other coverings that might obstruct ventilation. 4. Wall- and shelf-mounted installations using a commercial mounting kit must follow the factory-a
21、pproved mounting instructions. Aproduct mounted to a shelf or platform must retain its original feet (or the equivalent thickness in spacers) to provide adequate air flow across the bottom. Bolts or screws used for fasteners must not touch any parts or wiring. Perform leakage tests on customized ins
22、tallations. 5. Caution customers against mounting a product on a sloping shelf or in a tilted position, unless the receiver is properly secured. 6. Aproduct on a roll-about cart should be stable in its mounting to the cart. Caution the customer on the hazards of trying to roll a cart with small cast
23、ers across thresholds or deep pile carpets. 7. Caution customers against using extension cords. Explain that a forest of extensions, sprouting from a single outlet, can lead to disastrous consequences to home and family. 1-4 Copyright 2008 LG Electronics. Inc. All right reserved. Only for training a
24、nd service purposes LGE Internal Use Only SERVICING PRECAUTIONS CAUTION: Before servicing the PORTABLE DVD covered by this service data and its supplements and addends, read and follow the SAFETY PRECAUTIONS. NOTE: if unforeseen circumstances create conflict between the following servicing precautio
25、ns and any of the safety precautions in this publication, always follow the safety precautions. Remember Safety First : General Servicing Precautions 1.Always unplug the PORTABLE DVD AC power cord from the AC power source before: (1) Removing or reinstalling any component, circuit board, module, or
26、any other assembly. (2) Disconnecting or reconnecting any internal electrical plug or other electrical connection. (3) Connecting a test substitute in parallel with an electrolytic capacitor. Caution: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result
27、in an explosion hazard. 2.Do not spray chemicals on or near this PORTABLE DVD or any of its assemblies. 3.Unless specified otherwise in this service data, clean electrical contacts by applying an appropriate contact cleaning solution to the contacts with a pipe cleaner, cotton- tipped swab, or compa
28、rable soft applicator. Unless specified otherwise in this service data, lubrication of contacts is not required. 4.Do not defeat any plug/socket B+ voltage interlocks with which instruments covered by this service manual might be equipped. 5.Do not apply AC power to this PORTABLE DVD and / or any of
29、 its electrical assemblies unless all solid state device heat sinks are correctly installed. 6.Always connect the test instrument ground lead to an appropriate ground before connecting the test instrument positive lead. Always remove the test instrument ground lead last. Insulation Checking Procedur
30、e Disconnect the attachment plug from the AC outlet and turn the power on. Connect an insulation resistance meter (500V) to the blades of the attachment plug. The insulation resistance between each blade of the attachment plug and accessible conductive parts (Note 1) should be more than 1Mohm. Note
31、1: Accessible Conductive Parts include Metal panels, Input terminals, Earphone jacks,etc. Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examp
32、les of typical ES devices are integrated circuits and some field effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity. 1.Immediately before handling any semiconductor component or s
33、emiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test
34、. 2.After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly. 3.Use only a grounded-tip soldering iron to solder or unsolder ES devices. 4.Use only an anti-sta
35、tic solder removal device. Some solder removal devices not classified as “anti-static” can generate electrical charges sufficient to damage ES devices. 5.Do not use freon-propelled chemicals. These can generate an electrical charge sufficient to damage ES devices. 6.Do not remove a replacement ES de
36、vice from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil, or comparable conductive material). 7.Immediately before removing the protective material from
37、the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. Caution: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions. 8.Minimize bodily motions when handling unpackaged
38、 replacement ES devices. (Normally harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES device.) 1-5 Copyright 2008 LG Electronics. Inc. All right reserved. Only for training
39、and service purposes LGE Internal Use Only SPECIFICATIONS GENERAL Power requirementsDC 12V Power consumption12W External Dimensions202 x 39 x 164mm (W x H x D) Net Weight (Approx.)0.85kg Operating temperature: 5C to 40C Operating humidity5% to 90% LaserSemiconductor laser Signal system NTSC CONNECTO
40、RS Audio/Video Output3.5mm mini jack x 1 - Video: 1.0V(p-p), 75, sync negative - Audio: 1.5Vrms (1kHz, 0dB) Earphone terminal3.5mm stereo mini jack x 1 LIQUID CRYSTAL DISPLAY Panel size7 inches wide (diagonal) Projection systemR.G.B. stripe Driving system TFT active matrix Resolution480 x 234 (WQVGA
41、) SUPPLIED ACCESSORIES - RCA Video/Audio cable - AC Adapter (MPA-630) - Automotive Adapter (DPDC1) - Remote Control - Battery for Remote Control (Lithium Battery) 1-6 Copyright 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes LGE Internal Use Only MEMO 2-1 Copyrig
42、ht 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes LGE Internal Use Only SECTION 2 EXPLODED VIEWS CONTENTS EXPLODED VIEWS.2-2 1. CABINET AND MAIN FRAME SECTION.2-2 2. PACKING ACCESSORY SECTION.2-3 2-2 Copyright 2008 LG Electronics. Inc. All right reserved. Only f
43、or training and service purposes LGE Internal Use Only J K H I B E C D I L K J L D A G C B E A F F G H 293 295 296 277 253 272 277 A52 A45 288 288 264 278 297 262 263 809 285 285 286 282 CABLE1 CABLE2 CABLE3 281 289 A44 A00 A46 283 A48 A43 A40 A53 LCD LCD PANEL KEY MAIN A51 262 251 251A 287 EXPLODED
44、 VIEWS 1. CABINET AND MAIN FRAME SECTION 2-3 Copyright 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes LGE Internal Use Only 2. PACKING ACCESSORY SECTION PLUG ASSY(RCA CABLE)806 834 ADAPTER833 REMOTE CONTROL900 BOX802 BOX802A 808BATTERY 801OWNERS MANUAL CABLE, CI
45、GAR JACK 804PACKING SHEET 803PACKING BOX802B 2-4 Copyright 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes LGE Internal Use Only MEMO 3-1 Copyright 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes LGE Internal Use Only SECTION 3 ELECTRICAL CONTENTS LCD PART.3-2 LCD ELECTRICAL TROUBLESHOOTING GUIDE.3-2 BLOCK DIAGRAM.3-3 CIRCUIT DIAGRAM.3-5 PRINTED CIRCUIT BOARD DIAGRAM.3-7 MAIN PART.