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1、SERVICE MANUAL DVD PLAYER DP170MS8 STANDBY-ONPREVNEXTPLAYSTOPOPEN/CLOSE RadioFans.CN 收音机爱 好者资料库 IMPORTANT SAFETY NOTICE Proper service and repair is important to the safe, reliable operation of all Funai Equipment. The service procedures recommended by Funai and described in this service manual are
2、effective methods of performing service operations. Some of these service special tools should be used when and as recommended. It is important to note that this service manual contains various CAUTIONS and NOTICES which should be carefully read in order to minimize the risk of personal injury to se
3、rvice personnel. The possibility exists that improper service methods may damage the equipment. It also is important to understand that these CAUTIONS and NOTICES ARE NOT EXHAUSTIVE. Funai could not possibly know, evaluate and advice the service trade of all conceivable ways in which service might b
4、e done or of the possible hazardous consequences of each way. Consequently, Funai has not undertaken any such broad evaluation. Accordingly, a servicer who uses a service procedure or tool which is not recommended by Funai must first use all precautions thoroughly so that neither his safety nor the
5、safe operation of the equipment will be jeopardized by the service method selected. TABLE OF CONTENTS Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1-1 Laser Beam Safety Precautions
6、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2-1 Important Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3-1 Standard Notes fo
7、r Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4-1 Cabinet Disassembly Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5-1 How
8、to Initialize the DVD Player . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6-1 Firmware Renewal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9、. . .1-7-1 Block Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8-1 Schematic Diagrams / CBAs and Test Points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10、 . . . . . . . .1-9-1 Waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10-1 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11、 . . . . . . . . . . . . . . . . . . . . . . .1-11-1 System Control Timing Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12-1 IC Pin Function Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-13-1 Lead Identifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-14-1 Exploded Views. . . . . . . . . . . . . . . . . . . . . . . . . . . .
13、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-15-1 Mechanical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-16-1 Electrical Parts List . . . . . . . . . . .
14、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-17-1 HDMI, the HDMI logo and High-Definition Multimedia Interface are trademarks or registered trademarks of HDMI Licensing LLC. Manufactured under license from Dolby Laboratories. “D
15、olby” and the double-D symbol are trademarks of Dolby Laboratories. RadioFans.CN 收音机爱 好者资料库 1-1-1E6E71SP SPECIFICATIONS Notes: 1.All Items are measured without pre-emphasis unless otherwise specified. 2.Power supply: AC 120 V, 60 Hz 3.Load Impedance: 100 k load (Audio Output) 4.Room Ambient: +25 C I
16、temConditionsUnitNominalLimit 1. Video Output75 loadVpp1.0 0.1 2. Coaxial Digital Out75 loadmVpp500 50 3. Audio (PCM) 3-1. Output Level1 kHz, 0 dBVrms1.9 3-2. S/NdB120 3-3. Freq. Response DVDfs = 48 kHz, 20 Hz 22 kHzdB 1.0 CDfs = 44.1 kHz, 20 Hz 20 kHzdB 1.0 3-4. THD+N DVD1 kHz, 0 dB%0.005 CD1 kHz,
17、0 dB%0.005 RadioFans.CN 收音机爱 好者资料库 1-2-1E7NLSP LASER BEAM SAFETY PRECAUTIONS This DVD player uses a pickup that emits a laser beam. The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 30 cm away from the pickup lens when
18、the diode is turned on. Do not look directly at the laser beam. CAUTION: Use of controls and adjustments, or doing procedures other than those specified herein, may result in hazardous radiation exposure. Location: Top of DVD mechanism. Do not look directly at the laser beam coming from the pickup o
19、r allow it to strike against your skin. Drive Mechanism Assembly Laser Beam Radiation Laser Pickup Turntable LASER RADIATION WHEN OPEN. DO NOT STARE INTO BEAM. CAUTION 1-3-1DVDN_ISP IMPORTANT SAFETY PRECAUTIONS Product Safety Notice Some electrical and mechanical parts have special safety-related ch
20、aracteristics which are often not evident from visual inspection, nor can the protection they give necessarily be obtained by replacing them with components rated for higher voltage, wattage, etc. Parts that have special safety characteristics are identified by a # on schematics and in parts lists.
21、Use of a substitute replacement that does not have the same safety characteristics as the recommended replacement part might create shock, fire, and/or other hazards. The Products Safety is under review continuously and new instructions are issued whenever appropriate. Prior to shipment from the fac
22、tory, our products are carefully inspected to confirm with the recognized product safety and electrical codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement the following precautions when a set is being serviced. Pre
23、cautions during Servicing A. Parts identified by the # symbol are critical for safety. Replace only with part number specified. B. In addition to safety, other parts and assemblies are specified for conformance with regulations applying to spurious radiation. These must also be replaced only with sp
24、ecified replacements. Examples: RF converters, RF cables, noise blocking capacitors, and noise blocking filters, etc. C. Use specified internal wiring. Note especially: 1) Wires covered with PVC tubing 2) Double insulated wires 3) High voltage leads D. Use specified insulating materials for hazardou
25、s live parts. Note especially: 1) Insulation tape 2) PVC tubing 3) Spacers 4) Insulators for transistors E. When replacing AC primary side components (transformers, power cord, etc.), wrap ends of wires securely about the terminals before soldering. F.Observe that the wires do not contact heat produ
26、cing parts (heat sinks, oxide metal film resistors, fusible resistors, etc.). G. Check that replaced wires do not contact sharp edges or pointed parts. H. When a power cord has been replaced, check that 5 - 6 kg of force in any direction will not loosen it. I.Also check areas surrounding repaired lo
27、cations. J.Be careful that foreign objects (screws, solder droplets, etc.) do not remain inside the set. K. When connecting or disconnecting the internal connectors, first, disconnect the AC plug from the AC outlet. 1-3-2DVDN_ISP Safety Check after Servicing Examine the area surrounding the repaired
28、 location for damage or deterioration. Observe that screws, parts, and wires have been returned to their original positions. Afterwards, do the following tests and confirm the specified values to verify compliance with safety standards. 1. Clearance Distance When replacing primary circuit components
29、, confirm specified clearance distance (d) and (d) between soldered terminals, and between terminals and surrounding metallic parts. (See Fig. 1) Table 1: Ratings for selected area Note:This table is unofficial and for reference only. Be sure to confirm the precise values. 2. Leakage Current Test Co
30、nfirm the specified (or lower) leakage current between B (earth ground, power cord plug prongs) and externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.) is lower than or equal to the specified value
31、in the table below. Measuring Method (Power ON): Insert load Z between B (earth ground, power cord plug prongs) and exposed accessible parts. Use an AC voltmeter to measure across the terminals of load Z. See Fig. 2 and the following table. Table 2: Leakage current ratings for selected areas Note:Th
32、is table is unofficial and for reference only. Be sure to confirm the precise values. AC Line VoltageClearance Distance (d), (d) 120 V 3.2 mm (0.126 inches) AC Line VoltageLoad ZLeakage Current (i)Earth Ground (B) to: 120 V 0.15 F CAP. when removing entire flat pack-IC, first apply soldering iron to
33、 center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6) 4.Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6) CAUTION: 1.The Flat Pack-IC shape may differ by models. Use an appropriate hot-air flat pack-IC desoldering machine, whose shape matches that
34、of the Flat Pack-IC. 2.Do not supply hot air to the chip parts around the flat pack-IC for over 6 seconds because damage to the chip parts may occur. Put masking tape around the flat pack-IC to protect other parts from damage. (Fig. S-1-2) Top View OutIn Bottom View Input 5 10 Pin 1 Pin 1 FFC Cable
35、Connector CBA * Be careful to avoid a short circuit. Fig. S-1-1 1-4-2DVDN_SN 3.The flat pack-IC on the CBA is affixed with glue, so be careful not to break or damage the foil of each pin or the solder lands under the IC when removing it. With Soldering Iron: 1.Using desoldering braid, remove the sol
36、der from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3) 2.Lift each lead of the flat pack-IC upward one by one, using a sharp pin or wire to which solder will not adhere (iron wire). When heating the pin
37、s, use a fine tip soldering iron or a hot air desoldering machine. (Fig. S-1-4) 3.Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6) 4.Relea
38、se the flat pack-IC from the CBA using tweezers. (Fig. S-1-6) Hot-air Flat Pack-IC Desoldering Machine CBA Flat Pack-IC Tweezers Masking Tape Fig. S-1-2 Flat Pack-IC Desoldering Braid Soldering Iron Fig. S-1-3 Fine Tip Soldering Iron Sharp Pin Fig. S-1-4 1-4-3DVDN_SN With Iron Wire: 1.Using desolder
39、ing braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3) 2.Affix the wire to a workbench or solid mounting point, as shown in Fig. S-1-5. 3.While heating the pins using a fine tip
40、 soldering iron or hot air blower, pull up the wire as the solder melts so as to lift the IC leads from the CBA contact pads as shown in Fig. S-1-5. 4.Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC
41、 and heat up. Then remove (glue will be melted). (Fig. S-1-6) 5.Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6) Note: When using a soldering iron, care must be taken to ensure that the flat pack-IC is not being held by glue. When the flat pack-IC is removed from the CBA, handle it
42、 gently because it may be damaged if force is applied. 2. Installation 1.Using desoldering braid, remove the solder from the foil of each pin of the flat pack-IC on the CBA so you can install a replacement flat pack-IC more easily. 2.The “” mark on the flat pack-IC indicates pin 1. (See Fig. S-1-7.)
43、 Be sure this mark matches the 1 on the PCB when positioning for installation. Then presolder the four corners of the flat pack-IC. (See Fig. S-1-8.) 3.Solder all pins of the flat pack-IC. Be sure that none of the pins have solder bridges. To Solid Mounting Point Soldering Iron Iron Wire or Hot Air
44、Blower Fig. S-1-5 Fine Tip Soldering Iron CBA Flat Pack-IC Tweezers Fig. S-1-6 Example : Pin 1 of the Flat Pack-IC is indicated by a mark. Fig. S-1-7 Presolder CBA Flat Pack-IC Fig. S-1-8 1-4-4DVDN_SN Instructions for Handling Semi- conductors Electrostatic breakdown of the semi-conductors may occur
45、 due to a potential difference caused by electrostatic charge during unpacking or repair work. 1. Ground for Human Body Be sure to wear a grounding band (1 M) that is properly grounded to remove any static electricity that may be charged on the body. 2. Ground for Workbench Be sure to place a conduc
46、tive sheet or copper plate with proper grounding (1 M) on the workbench or other surface, where the semi-conductors are to be placed. Because the static electricity charge on clothing will not escape through the body grounding band, be careful to avoid contacting semi-conductors with your clothing.
47、CBA Grounding Band Conductive Sheet or Copper Plate 1M 1M CBA 1-5-1E6E71DC CABINET DISASSEMBLY INSTRUCTIONS 1. Disassembly Flowchart This flowchart indicates the disassembly steps to gain access to item(s) to be serviced. When reassembling, follow the steps in reverse order. Bend, route, and dress t
48、he cables as they were originally. 2. Disassembly Method Note: (1) Identification (location) No. of parts in the figures (2) Name of the part (3) Figure Number for reference (4) Identification of parts to be removed, unhooked, unlocked, released, unplugged, unclamped, or desoldered. P = Spring, L =
49、Locking Tab, S = Screw, CN = Connector * = Unhook, Unlock, Release, Unplug, or Desolder e.g. 2(S-2) = two Screws (S-2), 2(L-2) = two Locking Tabs (L-2) (5) Refer to “Reference Notes.” About tightening screws When tightening screws, tighten them with the following torque. ID/ Loc. No. Part Removal Fig. No. Remove/*Unhook/ Unlock/Release/ Unplug/Desolder Note 1Top CoverD1 5(S-1)- 2Front UnitD2 *4(L-1), *2(L-2), *3(L-3), *CN2001 1 3 Function CBA D3 *3(L-4)- 4 Front Assembly D3 - 5 Reinforce Plate D4 2(S-2)- 6Rear PanelD4 4(
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