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1、For servicing CDR8xx the set has to be divided into two parts: 1. Except for the CD-R/W module all workshops can repair the set on component level. The Switched Mode Power Supply unit will be exchanged completely in case of a failure. 2.The CD-R/W module can only be repaired on component level with
2、the help of ComPair. With this tool diagnosing of the set can be done in an interactive way. In this tool also the adjustment procedure has been implemented. The adjustment is absolutely necessary in case the CDR-Main Board and/or CD drive (CDR Loader) is disconnected from the matched production com
3、bination. Only designated workshops can perform these repairs! Please send the complete set to the designated workshop. Available circuit descriptions:The Basics of Compact Disc Recordable/Rewritable4822 725 25242 3rd generation Compact Disc Recording3104 125 40100 (with reference to description of
4、the Basic Engine) 2nd line Service Manual CDR Mozart Module3122 785 60030 chapter Technical Specification and Measurement setup.1-1, 1-2 Location of printed circuit boards.1-3 Warnings 202652 PAUSE 202648 SHUFFLE202628 REPEAT202629 CD1202055 CD2202056 CD3202057 CDR262663 RC5 code RC283505, 130300 Re
5、mote Control:RC5 commandsRC283505 TECHNICAL SPECIFICATION L R LEVEL METER e g. Sennheiser UPM550 with FF-filter S/N and distortion meter e.g. Sound Technology ST1700B DUT CD Use Audio Signal Disc SBC429 4822 397 30184 (replaces test disc 3) MEASUREMENT SETUP RadioFans.CN 收音机爱 好者资料库 1-3 NTC HEADPHONE
6、 BOARD SWITCHED MODE POWER SUPPLY INTERFACE BOARD FRONT LED BOARD DISPLAY BOARD KEY left BOARD Location of boa ds, CDR8xx, 100801 3CDC MODULE CD-R/W MODULE LOCATION OF PRINTED BOARDS picture 1 2-1 WARNING All ICs and many other semiconductors are susceptible to electrostatic discharges (ESD). Carele
7、ss handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wristband with resistance. Keep components and tools at this potential. fATTENTION Tous les IC et beaucoup dautres semi-conducteurs sont sensib
8、les aux dcharges statiques (ESD). Leur longvite pourrait tre considrablement courte par le fait quaucune prcaution nst prise leur manipulation. Lors de rparations, sassurer de bien tre reli au mme potentiel que la masse de lappareil et enfileer le bracelet serti dune rsistance de scurit. Veiller ce
9、que les composants ainsi que les outils que lon utilise soient galement ce potentiel. dWARNUNG Alle ICs und viele andere Halbleiter sind empfindlich gegenber elektrostatischen Entladungen (ESD). Unsorgfltige Behandlung im Reparaturfall kann die Lebensdauer drastisch reduzieren. Sorgen Sie dafr, da S
10、ie im Reparaturfall ber ein Puls- armband mit Widerstand mit dem Massepotential des Gertes verbunden sind. Halten Sie Bauteile und Hilfsmittel ebenfalls auf diesem Potential. WAARSCHUWING Alle ICs en vele andere halfgeleiders zijn gevoelig voor electrostatische ontladingen (ESD). Onzorgvuldig behand
11、elen tijdens reparatie kan de levensduur drastisch doen vermindern. Zorg ervoor dat u tijdens reparatie via een polsband met weerstand verbonden bent met hetzelfde potentiaal als de massa van het apparaat. Houd componenten en hulpmiddelen ook op ditzelfde potentiaal. iAVVERTIMENTO Tutti IC e parecch
12、i semi-conduttori sono sensibili alle scariche statiche (ESD). La loro longevit potrebbe essere fortemente ridatta in caso di non osservazione della pi grande cauzione alla loro manipolazione. Durante le riparationi occorre quindi essere collegato allo stesso potenziale che quello della massa delppa
13、recchio tramite un braccialetto a resistenza. Assicurarsi che i componenti e anche gli utensili con quali si lavora siano anche a questo potenziale. Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified be used. Safety c
14、omponents are marked by the symbol i Le norme di sicurezza estigono che lapparecchio venga rimesso nelle condizioni originali e che siano utilizzati i pezzi di ricambiago identici a quelli specificati. Componenty di sicurezza sono marcati con Veiligheidsbepalingen vereisen, dat het apparaat in zijn
15、oorspronkeliijke toestand wordt teruggebracht en dat onderdelen, identiek aan de gespecificeerde, worden toegepast. De Veiligheidsonderdelen zijn aangeduid met het symbool s Varning ! Osynlig laserstrlning nr apparaten r ppnad och sprren r urkopplad. Betrakta ej strlen. Advarsel ! Usynlig laserstrli
16、ng ved bning nr sikkerhedsafbrydere er ude af funktion. Undg udsaettelse for strling. Varoitus ! Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina nkymttmlle laseristeilylle. l katso steeseen ! f Pour votre scurite, ces documents doivent tre utiliss par des spcialistes agrs, seuls ha
17、bilits rparer votre appareil en panne. ESD SAFETY d Bei jeder Reparatur sind die geltenden Sicherheitsvor- schriften zu beachten. Der Originalzustand des Gertes darf nicht verndert werden. Fr Reparaturen sind Original- ersatzteile zu verwenden. Sicherheitsbauteile sind durch das Symbol markiert. f L
18、es normes de scurit exigent que lappareil soit remis ltat dorigine et que soient utilises les pices de rechange identiques celles spcifies. Les composants de scurit sont marqus CLASS 1 LASER PRODUCT DANGER: Invisible laser radiation when open. After servicing and before returning the set to customer
19、 perform a leakage current measurement test from all exposed metal parts to earth ground, to assure no shock hazard exists. The leakage current must not exceed 0.5mA. AVOID DIRECT EXPOSURE TO BEAM. AVAILABLE ESD PROTECTION EQUIPMENT : anti-static table matlarge 1200 x650 x1 25mm4822 466 10953 small
20、600 x650 x1.25mm4822 466 10958 anti-static wristband4822 395 10223 connection box (3 press stud connections, 1M)4822 320 11307 extendible cable (2m, 2M, to connect wristband to connection box)4822 320 11305 connecting cable (3m, 2M, to connect table mat to connection box)4822 320 11306 earth cable (
21、1M, to connect any product to mat or to connection box) 4822 320 11308 KIT ESD3 (combining all 6 prior products - small table mat)4822 310 10671 wristband tester4822 344 13999 WARNINGS flag flashes. FFWD 6 button pressed? STOP button pressed? N Y 10 OPEN/CLOSE (CDR) FINALIZE CD SPEED (CDR820 only) E
22、RASE CD COPY CD CDR AUX CD1 20 21 22 23 24 25 99 CD2 5 KEYKEY CODE exit test 2 3 4 5 6 7 8 9 12 15 11 RECORD COMPILE CD 14 13 16 17 CD3 CD TEXT /EDIT DISPLAY SHUFFLE CD CHANGE PLAY/PAUSE OPEN/CLOSE (CDC) ON/OFF 18 STOP A-B EDIT 1 0 PROGRAM REC LEVEL YES /ENTER NO /CANCEL 6 KEYKEY CODE KEY CODES tabl
23、e 2 1)If the ON/OFF switch is in the position OFF, all other keys are blocked and display will show 99 as long any key is held depressed. CDR8xx servtest various, 07.09.01 N Y FORMAT EEPROM Display shows for 2s. EEPROM is cleared and default values are stored. CD TEXT button pressed? This test shoul
24、d only be used to clear he EEPROM in case of a P-hangup. Attention: all data are set to default values, BLACK BOX data are not cleared. KEY - DISPLAY button pressed? STOP button pressed? N N Y Y Display shows all segments and flags (dimmed) for checking open circuits. see figure 1 All LEDs are switc
25、hed on. DISPLAY TEST fig. 1 N Y QUARTZ TEST Display shows 122037Hz can be measur. on (pin 27 of P). STOP button pressed? N Y REW5 button pressed? Tact frequency P (divided 10MHz) 1 10MNEW VXX S *To leave Service Testprogram plug mains cord off. *In he main menu the sound settings (volume, .), trays
26、and carousel work as in normal mode. Display shows version number of the P - software. stands for Service mode stands for Version number of the software used in the Front (Display) P. To enter Service Testprogram hold PLAY & CD3 buttons depressed while plugging mainscord in. On/Off switch in pos. ON
27、 S-CDR80-VXX Insert CD-DA disc before starting the test NY Plug mains cord off to exit END-USER DIAGNOSTICS Display shows: FAILED Display shows: PASSED END-USER DIAGNOSTICS (CDR module) To enter END-USER DIAGNOSTICS hold PLAY & REC LEVEL buttons depressed while plugging mainscord in. On/Off switch i
28、n pos. ON TEST O K ? Display shows for 3s each: Software version of MOZART (flash ROM 7101) Software version of basic engine processor (flash EPROM 7017) SDRAM TEST 7100 Display shows: DTST1 CHECKSUM TEST 7101 Display shows: DTST2 ERASE TEST 7101 Display shows: DTST3 COMMUNICATION TEST (UART BUS) Di
29、splay shows: DTST4 Flash Proms are set to default settings. Test planned for future software versions - not implemented in all sets PASS N Y EEPROM TEST Display shows ERR Display shows Testpattern is written to address 1 and read back again PROGRAM button pressed? STOP button pressed? Test ok? N Y N
30、 Y NTC XX N Y TEMPERATURE (NTC) TEST Display shows XX = value in C AUX button pressed? STOP button pressed? N Y CDR80 x CDR82x SERVICE TESTPROGRAM VARIOUS TEST 5-75-7 OPEN/CLOSE button pressed? Y NEXT 6 button pressed? N Y PREV 5 button pressed? N Y PLAY button pressed? N Y CDR MECHANICAL TEST CDR D
31、C-ERASE MODE SLIDE TESTFOCUS TESTTRAY TESTTURNTABLE TEST Display shows: SLIDE for visual inspection only OPEN/CLOSE button pressed? N Y N Y N Slide moves continuously in/out. Display shows: OPEN (even when tray is blocked) Tray opens. Display shows: CLOSE (even when tray is blocked) Tray closes.Depe
32、ndent on the moving direction, slide moves to inner or outer end position. N Y STOP button pressed? Exit Mech. Testprogram Objective moves continuously up/down. Display shows: FOCUS PREV 5 button pressed? N Y YES button pressed? N Y Turntable motor is switched on. Display shows: DISC PREV 5 button p
33、ressed? CD-RW disc inserted? N Y DC-ERASE finished? N Y BURN IN MODE CDR MODULE Display shows: HH BI RE FE DC-ERASE MODE starts. Record complete disc from analog source with normal speed. Display shows: HH BI RE FE Complete disc recorded? N Y Error detected? N Y Finalize disc with double speed. Disp
34、lay shows: HH BI RE FE HH stands for the number of hours the test was running BI stands for Burn In test RE number of errors detected during DC erase and write mode FE number of errors detected during Finalizing the disc Turntable motor is switched off. Focus servo is switched off. CDR8xx servtest C
35、DR module, 030901 STOP button pressed? Y N Display shows: WRONG DISC or NO DISC TESTS PLANNED FOR FUTURE SOFTWARE VERSIONS - NOT IMPLEMENTED IN ALL SETS N Y STOP button pressed? Y N Display shows: WRONG DISC or NO DISC Disc erased? N Y N Y Complete disc will be erased with double speed. (starting fr
36、om PMA-area up to and including ATIP leadout area) The display shows the countdown of the remaining time required to complete the operation: ER mm ss Display shows: PASSED mm: remaining minutes ss:remaining seconds STOP button pressed? Exit DC-ERASE Mode Note: With the DC-Erase mode the CD-RW can be
37、 changed back in its original state, like a new disc. Stopping the erase-function by switching power off will leave the disc in an unpredictable status! CD-RW disc inserted? TEST O.K.? NN Y Y N Y Y CDR ELECTRICAL TEST Insert CD-DA disc before starting the test MODULE INFORMATION MOZART BOARD DIAGNOS
38、TIC CDR - LOADER TEST SDRAM TEST 7100 Display shows: DTST1 CHECKSUM TEST 7101 Display shows: DTST2 ERASE TEST 7101 Display shows: DTST3 COMMUNICATION TEST (UART BUS) Display shows: DTST4 Display shows: DERR n n=number of failed test Display shows next error FFWD 6 button pressed?N Y FFWD 6 button pr
39、essed? Y FFWD 6 button pressed? Y FFWD 6 button pressed? all errors shown? N N N TEST O.K.? NN Y Y Display shows: BERR 1 Display shows: PASSED for 3s FFWD 6 button pressed? CD-DA disc inserted? Display shows actual playing time. The test is performed by playing 5s at beginning, 5s in the middle and
40、5s at the end of the disc. N Y Display shows: NO DISC FFWD 6 button pressed? Note: The BURN- N mode is an endless cycle of *DC erase, to erase the CD-RW disc with max. laser power *Recording a CD-RW disc with speed N=1 *and Finalizing with double speed This test is intended to check the quality of a
41、 CDR loader and to detect intermittent failures. Exit CDR electrical TestExit CDR electrical Test Display shows for 5s: MO XXXX BXXXX MO xxxx stands for Software version of MOZART (flash ROM 7101) Bxxxx stands for Software version of Basic engine processor (flash EPROM 7017) With the DISPLAY button
42、the info on the display can be toggled to indicate either the status of burn in test or the temperature measured via the NTC. 1) 1) 1) 1) S *To leave Service Testprogram plug mains cord off. *In the main menu the sound settings (volume, .), trays and carousel work as in normal mode. Display shows ve
43、rsion number of the P - software. To enter Service Testprogram hold PLAY & CD3 buttons depressed while plugging mainscord in. On/Off switch in pos. ON S-CDR80-VXX CDR button pressed? N Y N Y FINALIZE button pressed? ERASE CD button pressed? N Y RECORD button pressed? N Y VXX stands for Service mode
44、stands for Version number of the software used in the Front (Display) P. SERVICE TESTPROGRAM CDR MODULE 5-85-8 CDR8xx/CD servtest, 030901 OPEN/CLOSE button pressed? NEXT 6 button pressed? N Y PREV 5 button pressed? N Y PLAY button pressed? N Y CD or CDC MECHANICAL TEST SLIDE TESTFOCUS TESTTRAY TESTT
45、URNTABLE TEST Display shows: SLIDE for visual inspection only OPEN/CLOSE button pressed? N Y Y N Y N Slide moves continuously in/out. Display shows: OPEN (even when tray is blocked) Tray opens. Display shows: CLOSE (even when tray is blocked) Tray closes.Dependent on the moving direction, slide move
46、s to inner or outer end position. N Y STOP button pressed? Exit Mech. Testprogram Objective moves continuously up/down. Display shows: FOCUS PREV 5 button pressed? N Y YES button pressed? N Y Turntable motor is switched on. Display shows: DISC PREV 5 button pressed? Focus servo is switched off. Turn
47、table motor is switched off. TESTS PLANNED FOR FUTURE SOFTWARE VERSIONS - NOT IMPLEMENTED IN ALL SETS N Y CD or CDC LOADER TEST TEST O K ? NN Y Y Display shows: BERR 1 Display shows: PASSED for 3s Tray opens FFWD 6 button pressed? CD-DA disc inserted? Display shows actual playing time. The test is p
48、erformed by playing 5s at beginning, 5s in the middle and 5s at the end of the disc. N Y Display shows: WRONG DISC or NO DISC OPEN/CLOSE button pressed? N Y CD1 button pressed? Exit CD electrical TestExit CD electrical Test VXX S *To leave Service Testprogram plug mains cord off. *In the main menu t
49、he sound set ings (volume, .), trays and carousel work as in normal mode. Display shows version number of the P - software. stands for Service mode To enter Service Testprogram hold PLAY & CD3 buttons depressed while plugging mainscord in. On/Off switch in pos. ON S-CDR80-VXX CD2 button pressed? N Y stands for Version number of the software used in the Front (Display) P. set continues operation, message remains on the display until next error occurs or any key is pressed. Err
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