Philips-CEM-5000-Service-Manual 电路图 维修手册.pdf

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1、Version 1.1 CEM5000/00/55/51 3141 785 35011 Bluetooth Car entertainment system CEM5000X/78 Published by LX 1036 Service Audio Subject to modification Copyright 2010 Philips Consumer Electronics B.V. Eindhoven, The Netherlands All rights reserved. No part of this publication may be reproduced, stored

2、 in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips. CONTENTS Technical specification .1-2 Service measurement setup.1-3 Service aids .1-4 Instructions on CD playability .2-1. 2-2 Block diagram

3、 .3-1 Wiring diagram .4-1 Main board Circuit diagram .5-1.5-5 Layout diagram.5-6.5-7 Panel board Circuit diagram .6-1 Layout diagram.6-2.6-3 Servo board Circuit diagram.7-1.7-2 Layout diagram .7-3 Exploded view diagram .8-1 Revision list .9-1 RadioFans.CN 收音机爱 好者资料库 TECHNICAL SPECIFICATION 1 - 2 Usa

4、ble sensi vity - AM(MW) 30 V Bluetooth Output power 0 dBm (Class 2) Frequency band 2.4000 GHz - 2.4835 GHz ISM Band Range 3 meters(free space) Standard Bluetooth 2.0 speci? ca on Power supply 12 V DC (10.8 V - 15.8 V), nega ve ground Fuse 15 A Suitable speaker impedance 4 - 8 Maximum power output 50

5、 W x 4 channels Con nuous power output 24 W x 4 channels (4 10% T.H.D.) Pre-Amp output voltage 2.0 V ( USB play mode; 1 kHz, 0 dB, 10 k load) Subwoofer output voltage 2.0 V (USB play mode: 61 Hz, 0 dB, 10 k load) Aux-in level 500 mV Dimensions (W x H x D) 188 x 58 x 212 mm Weight 1.67 kg Opera on te

6、mperature -20c - 70c Radio Frequency range - FM 87.5 - 108.0 MHz (Europe) 87.5 - 107.9 MHz (American) Frequency range - AM(MW) 522 - 1620 KHz (Europe) 530 - 1710 HKz (American) Usable sensi vity - FM 8 V Type /Versions: Features Board in used: CEM5000 Service policy SERVO BOARD MAIN BOARD * TIPS : C

7、 - Component Lever Repair. M - Module Lever Repair - Used /05/00/55 89/15/85/ Feature diffrence RDS VOLTAGE SELECTOR ECO STANDBY - DARK C/M C/M Type /Versions: CEM5000 /05/00/55 89/15/85/ VERSION VARIATION C/M C/M C/M C/M PANEL BOARDC/MC/MC/M RadioFans.CN 收音机爱 好者资料库 1-3 LF Generator e.g. PM5110 Reco

8、rder Use Universal Test Cassette CrO2SBC419 4822 397 30069 LEVEL METER e.g. Sennheiser UPM550 with FF-filter S/N and distortion mete e.g. Sound Technology ST170 L R DUT or Universal Test Cassette FeSBC420 4822 397 30071 LEVEL METER e.g. Sennheiser UPM550 with FF-filter S/N and distortion meter e.g.

9、Sound Technology ST1700B L R DUT CD Use Audio Signal Disc (replaces test disc 3) SBC429 4822 397 30184 Bandpass 250Hz-15kHz e.g. 7122 707 48001 LF Voltmeter e.g. PM2534 DUT S/N and distortion meter e.g. Sound Technology ST1700B Frame aerial e.g. 7122 707 89001 Tuner AM (MW,LW) To avoid atmospheric i

10、nterference all AM-measurements have to be carried out in a Faradays cage. Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz). RF Generator e.g. PM5326 Ri=50? Bandpass 250Hz-15kHz e.g. 7122 707 48001 LF Voltmeter e.g. PM2534 DUT RF Generator e.g. PM5326

11、S/N and distortion meter e.g. Sound Technology ST1700B Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz). Ri=50? Tuner FM MEASUREMENT SETUP RadioFans.CN 收音机爱 好者资料库 1-4 SERVICE AIDS GBWARNING All ICs and many other semi-conductors are susceptible t

12、o electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wrist wrap with resistance. Keep components and tools also at this potential. ESD CLASS 1 LASER PRODUCT

13、 GB Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified, be used Safety components are marked by the symbol !. Lead free Set remains closed! N Y Play a CD for at least 10 minutes Y playability ok ? N playability ok ? a

14、dd Info for customer SET OK check playability N Y playability ok ? check playability check playability return set Customer complaint CD related problem fast lens cleaning 1 2 3 For flap loaders (= access to CD drive possible) cleaning method 4 is recommended INSTRUCTIONS ON CD PLAYABILITY 2 - 1 Exch

15、ange CDM 1- 4 For description - see following pages 1 PLAYABILITY CHECK For sets which are compatible with CD-RW discs use CD-RW Printed Audio Disc.7104 099 96611 TR 3 (Fingerprint) TR 8 (600 Black dot) maximum at 01:00 playback of these two tracks without audible disturbance playing time for: Finge

16、rprint10seconds Black dot from 00:50 to 01:10 jump forward/backward (search) within a reasonable time For all other sets use CD-DA SBC 444A.4822 397 30245 TR 14 (600 Black dot) maximum at 01:15 TR 19 (Fingerprint) TR 10 (1000 wedge) playback of all these tracks without audible disturbance playing ti

17、me for: 1000 wedge10seconds Fingerprint10seconds Black dot from 01:05 to 01:25 jump forward/backward (search) within a reasonable time 2 CUSTOMER INFORMATION It is proposed to add an addendum sheet to the set which informs the customer that the set has been checked carefully - but no fault was found

18、. The problem was obviously caused by a scratched, dirty or copy-protected CD. In case problems remain, the customer is requested to contact the workshop directly. The lens cleaning (method 3) should be mentioned in the addendum sheet. The final wording in national language as well as the printing i

19、s under responsibility of the Regional Service Organizations. 4 LIQUID LENS CLEANING Because the material of the lens is synthetic and coated with a special anti-reflectivity layer, cleaning must be done with a non-aggressive cleaning fluid. It is advised to use “Cleaning Solvent The actuator is a v

20、ery precise mechanical component and may not be damaged in order to guarantee its full function. Clean the lens gently (dont press too hard) with a soft and clean cotton bud moistened with the special lens cleaner. The direction of cleaning must be in the way as indicated in the picture below. Befor

21、e touching the lens it is advised to clean the surface of the lens by blowing clean air over it. This to avoid that little particles make scratches on the lens. INSTRUCTIONS ON CD PLAYABILITY 2 - 2 SET BLOCK DIAGRAM 3 - 13 - 1 SET WIRING DIAGRAM 4 - 14- 1 5 - 15 - 1 CIRCUIT DIAGRAM - MAIN BOARD PART

22、 1 5 - 2 5 - 2 CIRCUIT DIAGRAM - MAIN BOARD PART 2 CIRCUIT DIAGRAM - MAIN BOARD PART 3 5 - 3 5 - 3 CIRCUIT DIAGRAM - MAIN BOARD PART 4 5 - 45 - 4 CIRCUIT DIAGRAM - MAIN BOARD PART 5 5 - 55 - 5 5 - 6 LAYOUT DIAGARM - MAIN BOARD TOP SIDE VIEW 5 - 6 LAYOUT DIAGARM - MAIN BOARD BOTTOM SIDE VIEW 5 - 75 -

23、 7 CIRCUIT DIAGARM - PANEL BOARD 6 - 16 - 1 AUX-R AGND AUX-L GND +5V REMOTE KEY2 KEY1 LCD+8V GND ENCODER CE CLK DATA INH GND BT_LED +8V PAUSESCAN REPEATSHUFFLE TRACK-UPTRACK-DN USB_GND USB+5V USB_DN USB_UP USB_DN USB_UP R958 12K C901 104 R901 180 R902 220 R903 330 R904 470 R905 680 R906 1K R907 1K5

24、R908 2K2 R909 3K3 R910 4K7 R911 8K2 R912 18K R913 18K R914 8K2 R915 4K7 R916 3K3 R917 2K2 R918 1K5 R919 1K R920 680 R921 470 R922 330 R923 220 R924 180 SW1 M1 SW2 M2 SW3 M3 SW4 M4 SW5 M5 SW6 M6 SW7 SUB-W SW8 TUNE/SEEK-UP SW9 TUNE/SEEK-DN SW10 AUDIO/EQ SW11 NC SW12 NC SW13 NC SW14 EJECT SW15 DN SW16

25、UP SW17 Browser SW18 Back SW19 NC SW20 MODE SW21 INFO SW22 END-CALL SW23 CALL SW25 MENU Q902 9014C Q904 9014C R939 1K R938 22K R963 NC R936 10K R935 22K R937 1K R934 1K LED15 R+B LED16 R+B LED3 R+B LED4 R+B LED5 R+B LED6 R+B LED7 R+B LED8 R+B LED9 R+B LED10 R+B LED12 R+B LED13 R+B LED14 R+B 1 2 3 4

26、5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 CON901 24PIN R927 47K R928 82K 1 2 3 IC902 REMOTE R929 10 R933 22 R93222 R93122 R93022 ZD901 6V8 ZD902 6V8 ZD903 6V8 ZD904 6V8 R940 270 R941 470 R942270 R943470 R944 270 R945 470 R946 270 R947 470 R948 270 R949 470 R950 470 R952 270 R953470 C902

27、 104 LED30 LED LED31 LED LED32 LED LED33 LED R959270 R960270 R961270 R962 100 R964 NC SW24 POWER C905 2P ZR901 22P ZR902 22P EC901 10uF Q905 9014C R965 1K R966 1K 1 2 3 4 USBIN USB C910 2P C912 2P C911 2P R975270 R976470 R955270 R954470 R956270 R957470 R969270 R970470 R971270 R972470 R967270 R968470

28、 R973270 R974470 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 P3 87 88 VDD 89 VLCD 90 VLCD0 91 V

29、LCD1 92 VLCD2 93 VLCD3 94 VLCD4 95 VSS 96 OSC 97 INH 98 CE 99 CLK 100 DI IC901 PT6578LQ PT6578LQ 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 LCD-49P1 LCD-49P R980 12K R981 12K R982 12K C903 104 C906 104 R98

30、3 5K6 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 LCD-59P1 LCD-59P LED1 R+B R995 270 R996470 LED2 R+B R993270 R994470 LED17 R+B R991270 R992470 LED18 R+B R989

31、 270 R990470 LED19 R+B R986270 R985470 R999 12K C904 680p Q906 9014C R979 1K VOL1 VOL Q901 2SD1132 Q903 2SD1132 AUX1 AUX-JACK LED11 R+B R987270 R988470 R9974K7 L1 FB L2 FB LED34 LEDQ907 9013C R901A 3K3 BLUE+8V RED+8V RED+8V BLUE+8V BLUE+8V RED+8V S1:120 S1:120 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12

32、S13 S14 S15 S16 S17 S18 S19 S20 S21 S22 S23 S24 S25 S26 S27 S28 S29 S30 S31 S32 S33 S34 S35 S36 S37 S38 S39 S40 S41 S42 S43 S44 S45 S46 S47 S48 S49 S50 S51 S52 S53 S54 S55 S56 S57 S58 S59 S60 S61 S62 S63 S64 S65 S66 S67 S68 S69 S70 S71 S72 S73 S74 S75 S76 S77 S78 S79 S80 S81 S82 S83 S76 S83 S82 S81

33、S76 S77 S78 S79 S80 S78 S79 S80 S81 S82 S83 S66 S76 S77 S67 S68 S69 S70 S71 S72 S73 S74 S75 S46 S47 S48 S49 S50 S51 S66 S52 S53 S54 S55 S56 S57 S58 S59 S60 S61 S62 S63 S64 S65 S67 S68 S69 S70 S71 S72 S73 S74 S45 S44 S43 S20 S21 S22 S23 S24 S29 S30 S31 S32 S33 S34 S35 S36 S37 S38 S39 S40 S41 S42 S11

34、S28 S27 S20 S21 S22 S23 S24 S25 S26 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 S15 S16 S17 S18 S19 S11 LAYOUT DIAGRAM - PANEL BOARD 6 - 2 6 - 2 CIRCUIT DIAGRAM - SERVO BOARD PART 1 7 - 1 7 - 1 CIRCUIT DIAGRAM - SERVO BOARD PART 2 7 - 2 7 - 2 LAYOUT DIAGRAM - SERVO BOARD TOP SIDE VIEW 7 - 37 - 3

35、LAYOUT DIAGRAM - SERVO BOARD BOTTOM SIDE VIEW 7 - 47 - 4 9 - 1 Revision list Version1.0 ( 3141 785 35010) *Initial Release Version1.1 ( 3141 785 35011) *new -/51 added. TENTATIVE Version No.18052009 LV47002P Development Specification Proposal (BTL 4 channel Car Audio Power Amplifier) The LV47002P is

36、 the IC for 4-channel BTL power amplifier that is developed for car audio system. Pch DMOS in the upper side of the output stage and Nch DMOS in the lower side of the output stage are complimentary. High power and high quality sound are realized by that. This IC incorporate various functions (standb

37、y switch, muting function, and various protection circuit) necessary for car audio system. Also, it has a self-diagnosis function. 1. Application : 4-channel BTL power amplifier for car audio system 2. Package type : HZIP25 3. Functions and Features : - High power : - Pomax=48W (typical) (Vcc=15.2V,

38、 f=1kHz , JEITAmax , RL=4) - Po = 28W (typical) (Vcc=14.4V, f=1kHz , THD=10% , RL=4) - Po = 21W (typical) (Vcc=14.4V, f=1kHz , THD=1% , RL=4) - Built-in muting function (pin 22) - Built-in Standby switch function (pin 4) - Built-in Self-diagnosis function (pin 25) : Signal output in case of output o

39、ffset detection, shorting to VCC, shorting to ground , and load shorting. - Electric mirror noise decrease - Built-in various protection circuit (shorting to ground, shorting to VCC, load shorting, over voltage and thermal shut down ) - No external anti-oscillation part necessary. Note1 : Please do

40、not mistake connection. A wrong connection may produce destruction, deterioration and damage for the IC or equipment. Note2 : The protective circuit function is provided to temporarily avoid abnormal state such as incorrect output connection. But, there is no guarantee that the IC is not destroyed b

41、y the accident. The protective function do not operate of the operation guarantee range. If the outputs are connected incorrectly, IC destruction may occur when used outside of the operation guarantee range. Note3 : External parts, such as the anti-oscillation part, may become necessary depending on

42、 the set condition. Check their necessity for each set. TENTATIVE 2 Note : Information in this document is subject to change without notice. 4. Maximum Ratings at Ta = 25 Parameter Symbol Conditions Ratings Unit Maximum supply Voltage Vcc max 1 No signal, t=1 minute 26 V Vcc max 2 During operations

43、18 V Maximum output current Io peak Per channel 4.5/ch A Allowable Power dissipation Pd max With an infinity heat sink 50 W Operating temperature Topr -40 to 85 Storage temperature Tstg -40 to 150 Thermal resistance between the junction and case j-c 1 /W 5. Recommended operating range at Ta=25 Param

44、eter Symbol Conditions Ratings Unit Recommended supply voltage Vcc 14.4 V Recommended load resistance RL op 4 Operating supply voltage range Vcc op A range not exceeding Pdmax 9 to 16 V 6. Electrical Characteristics at Ta=25, Vcc=14.4V, RL=4, f=1kHz, Rg=600 Parameter Symbol Conditions min typ max Un

45、it Quiescent current Icco RL=, Rg=0 200 400 mA Standby current Ist Vst=0V 10 uA Voltage gain VG Vo=0dBm 25 26 27 dB Voltage gain difference VG -1 +1 dB Output power Po THD=10% 23 28 W Pomax1 JEITA max 43 W Pomax2 Vcc=15.2,JEITA max 48 W Output offset voltage Vn offset Rg=0 -100 +100 mV Total harmonic distortion THD Po=4W 0.03 0.2 % Channel separation CHsep Vo=0dBm, Rg=10k 55 65 dB Ripple rejection ratio SVRR Rg=0, fr=100Hz , Vccr=0dBm 45 65 dB O

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