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1、Contents Chapter Sec. 1: Adjustment Procedures Schematic Diagrams and CBAs Exploded Views Mechanical and Electrical Parts Lists Sec. 2: Standard Maintenance Mechanism Alignment Procedures Disassembly / Assembly of Mechanism Deck Exploded Views Deck Parts List Survey of versions: Published by FU-KC 0
2、715 Service AV Systems Printed in The Netherlands Subject to modification Version 1.1 /37 NTSC DVD Recorder when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6) 4.Release the flat pack-IC from the CBA
3、 using tweezers. (Fig. S-1-6) CAUTION: 1.The Flat Pack-IC shape may differ by models. Use an appropriate hot-air flat pack-IC desoldering machine, whose shape matches that of the Flat Pack-IC. 2.Do not supply hot air to the chip parts around the flat pack-IC for over 6 seconds because damage to the
4、chip parts may occur. Put masking tape around the flat pack-IC to protect other parts from damage. (Fig. S-1-2) Fig. S-1-1 1-3-3DVDN_PC_SN 3.The flat pack-IC on the CBA is affixed with glue, so be careful not to break or damage the foil of each pin or the solder lands under the IC when removing it.
5、With Soldering Iron: 1.Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3) 2.Lift each lead of the flat pack-IC upward one by one, using a sharp pin or wire to
6、which solder will not adhere (iron wire). When heating the pins, use a fine tip soldering iron or a hot air desoldering machine. (Fig. S-1-4) 3.Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and he
7、at up. Then remove (glue will be melted). (Fig. S-1-6) 4.Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6) With Iron Wire: 1.Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you c
8、an remove it easily. (Fig. S-1-3) 2.Affix the wire to a workbench or solid mounting point, as shown in Fig. S-1-5. 3.While heating the pins using a fine tip soldering iron or hot air blower, pull up the wire as the solder melts so as to lift the IC leads from the CBA contact pads as shown in Fig. S-
9、1-5. 4.Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6) 5.Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6) Note: When us
10、ing a soldering iron, care must be taken to ensure that the flat pack-IC is not being held by glue. When the flat pack-IC is removed from the CBA, handle it gently because it may be damaged if force is applied. Hot-air Flat Pack-IC Desoldering Machine CBA Flat Pack-IC Tweezers Masking Tape Fig. S-1-
11、2 Flat Pack-IC Desoldering Braid Soldering Iron Fig. S-1-3 Fine Tip Soldering Iron Sharp Pin Fig. S-1-4 To Solid Mounting Point Soldering Iron Iron Wire or Hot Air Blower Fig. S-1-5 Fine Tip Soldering Iron CBA Flat Pack-IC Tweezers Fig. S-1-6 1-3-4DVDN_PC_SN 2. Installation 1.Using desoldering braid
12、, remove the solder from the foil of each pin of the flat pack-IC on the CBA so you can install a replacement flat pack-IC more easily. 2.The “” mark on the flat pack-IC indicates pin 1. (See Fig. S-1-7.) Be sure this mark matches the 1 on the PCB when positioning for installation. Then presolder th
13、e four corners of the flat pack-IC. (See Fig. S-1-8.) 3.Solder all pins of the flat pack-IC. Be sure that none of the pins have solder bridges. Instructions for Handling Semi- conductors Electrostatic breakdown of the semi-conductors may occur due to a potential difference caused by electrostatic ch
14、arge during unpacking or repair work. 1. Ground for Human Body Be sure to wear a grounding band (1 M) that is properly grounded to remove any static electricity that may be charged on the body. 2. Ground for Workbench Be sure to place a conductive sheet or copper plate with proper grounding (1 M) on
15、 the workbench or other surface, where the semi-conductors are to be placed. Because the static electricity charge on clothing will not escape through the body grounding band, be careful to avoid contacting semi-conductors with your clothing. Example : Pin 1 of the Flat Pack-IC is indicated by a mar
16、k. Fig. S-1-7 Presolder CBA Flat Pack-IC Fig. S-1-8 CBA Grounding Band Conductive Sheet or Copper Plate 1M 1M CBA 1-4-1E9H90FIS FUNCTION INDICATOR SYMBOLS Note: If a mechanical malfunction occurs, the power is turned off. When the power comes on again after that by pressing button, an error message
17、is displayed on the TV screen for 5 seconds. TV screen When reel or capstan mechanism is not functioning correctly When tape loading mechanism is not functioning cor- rectly When cassette loading mechanism is not functioning correctly When the drum is not working properly P-ON+5V Power safety detect
18、ion Led ModeIndicator Active When reel or capstan mechanism is not functioning correctly “A R” is displayed on a TV screen. (Refer to Fig. 1.) When tape loading mechanism is not functioning correctly “A T” is displayed on a TV screen. (Refer to Fig. 2.) When cassette loading mechanism is not functio
19、ning correctly “A C” is displayed on a TV screen. (Refer to Fig. 3.) When the drum is not working properly “A D” is displayed on a TV screen. (Refer to Fig. 4.) P-ON+5V Power safety detection “A P” is displayed on a TV screen. (Refer to Fig. 5.) A R SP 0:00:00 Fig. 1 A T SP 0:00:00 Fig. 2 A C SP 0:0
20、0:00 Fig. 3 A D SP 0:00:00 Fig. 4 A P SP 0:00:00 Fig. 5 1-4-2E9H90FIS Note: If an error occurs, a message with the error number appears on the screen. MessageSolution Error No. Error DescriptionPriority Can not record on this disc. Insert the recordable disc, and ensure the disc status satisfies the
21、 recording requirements. 1An error occurs during data reading.- 2 There is no reply for 15 seconds in Test Unit Ready. - 3 Cannot write the data after trying three times. - 4An error occurs with OPC.- 5During recovery in a record.- 6 An error occurs even if recovery has been tried three times. - 7An
22、 error occurs in a format.- 8It cannot start an encode.- 9 NV_PCK/RDI_PCK is not in encoded data. - 10 Encode Pause condition continued for 10 minutes. - 11 Encode Pause condition continued in normal REC condition for 10 minutes. - 12 Difference in the address and can not get StreamID of RDI/VIDEO.
23、- 13It is a reply that “ATAPI is not readable.”- 14 Cannot write the data after recovering SMALL VMGI. - 15 Cannot write the data after DVD-R Reverse Track. - 16An error occurs in Finalize Close.- 17An error occurs in Rec Stop Close.- 18An error occurs in PCA Full (DVD_R).- 19Safety Stop occurs duri
24、ng editing.- 20High Speed Disc.2 21The disc is not formatted.5 22Disc Error has occurred.3 24 The disc except DVD-R/RW or finalized DVD-R. 1 This program is not allowed to be recorded. You cannot record copy prohibited programs. 25During the Macrovision picture input.11 26During the CGMS picture inp
25、ut.12 This disc is protected and not recordable. Release the disc protect setting in the Disc Setting menu. 29Disc Protected Disc.7 Disc is full. (No area for new recording) Insert the recordable disc with enough recording space. 30No available recording space.5 You cannot record on this disc as Con
26、trol Information is full. Delete unnecessary titles.34 There is not space to record field of control information. 10 Recording Error You cannot record on this disc as Power Calibration Area is full. E35Error No. Error message 1-4-3E9H90FIS If an error occurs during the timer recording, one of the fo
27、llowing error numbers (40 to 42) or the above error messages (error number: 1 to 39 and 43 to 46) is displayed on the recording menu after timer recording. (Once the timer programming list with error indication is displayed, the program line(s) with error will be cleared only after the programs are
28、cancelled and reset to the timer standby mode.) (In the case of the error occurs during setting the timer programming, no error messages is displayed.) You cannot record on this disc as Power Calibration Area is full. Insert a new disc.35PCA is Full. (in REC start)4 This disc is already finalized. R
29、elease the finalizing for this disc. 36It is finalized. (Video Format Disc)6 Can not record on this disc.Repeat the same operation. 37Access to Memory Area range outside.- 38Sector Address is wrong.- 39BUP writing error of chapter editing.- You cannot record more than 49 titles on the disc.(The maxi
30、mum is 49.) Delete unnecessary titles.43Its recording capacity has been reached.9 You cannot record more than 254 chapters on the disc.(The maximum is 254.) Delete unnecessary chapter marks. 44The 254 chapter has been reached.10 This program is not recordable in +VR mode. You cannot record copy proh
31、ibited programs. 45During the CGMS picture input.12 The disc has a different menu layout. (Set “Replace Disc Menu” to ON to rewrite the menu.) Set “Replace Disc Menu” to “ON” to rewrite the menu,after that you will record to. 46 Trying to record onto the +VR formatting disc that had been recorded by
32、 the other recorder. 7 MessageSolution Error No. Error DescriptionPriority Error message is not displayed. - Set the timer programming correctly. - Set the timer programming before the start time. - Insert a recordable videotape with a record tab. 40 - Some portion has not been recorded because of p
33、rogram overlapping. - Recording did not start at the start time. - No Videotape is inserted. Videotape ran out during recording. - Turn the power on and set the clock correctly then set timer programming again. 41Power failed- Insert the recordable disc.42No disc when recording- MessageSolution Erro
34、r No. Error DescriptionPriority A program with the error number is grayed out and asterisked on the timer programming list. Error Number Ti JAN/01 JAN/07 E4012:00PM 7:00PM 1:00PM 9:00PM z MON JAN/01 1:01AM 1 / 1 mer Programming E1 E2 E1/E2 1-5-1E9H90PFS PREPARATION FOR SERVICING How to Enter the Ser
35、vice Mode About Optical Sensors Caution: An optical sensor system is used for the Tape Start and End Sensors on this equipment. Carefully read and follow the instructions below. Otherwise the unit may operate erratically. What to do for preparation Insert a tape into the Deck Mechanism Assembly and
36、press the PLAY button. The tape will be loaded into the Deck Mechanism Assembly. Make sure the power is on, connect TP502 (S-INH) to GND. This will stop the function of Tape Start Sensor, Tape End Sensor and Reel Sensors. (If these TPs are connected before plugging in the unit, the function of the s
37、ensors will stay valid.) See Fig. 1. Note: Because the Tape End Sensors are inactive, do not run a tape all the way to the start or the end of the tape to avoid tape damage. Q1504 Q1503 TP502 S-INH Fig. 1 1-6-1E9H90IB OPERATING CONTROLS AND FUNCTIONS 1-6-2E9H90IB 1-6-3E9H90IB 1-6-4E9H90IB 1-7-1E9H90
38、SNA SIGNAL NAME ABBREVIATIONS TDRESET Signal NameFunction -FLFIP Drive Power Supply 1V2CONTPower Regulator Control Signal A-COMAudio Head Common ADVVPower Supply AE-HAudio Erase Head AE-H/FE/H Audio Erase Head / Full Erase Head AFC Automatic Frequency Control Signal AFCC Low Path Filter Input Signal
39、 For AFC AFCLPF Low Path Filter Output Signal For AFC AFGGround AFT-OUTTuner Voltage Input Signal Output AL+12V Always +12V with AC Plug Connected AL+18V Always +18V with AC Plug Connected AL+2.8V Always +2.8V with AC Plug Connected AL+44V Always +44V with AC Plug Connected AL+4V Always +4V with AC
40、Plug Connected AL+5V Always +5V with AC Plug Connected AL-30V Always -30V with AC Plug Connected AL-5V Always -5V with AC Plug Connected ATU-AUDIO(L)Tuner Audio Left Signal (Analog) ATU-AUDIO(R)Tuner AudioRight Signal (Analog) ATU-VIDEOTuner Video Signal (Analog) AUDIO(L)-INAudio Left Signal Input A
41、UDIO(L)-OUTAudio Left Signal Output AUDIO(R)-INAudio Right Signal Input AUDIO(R)-OUTAudio Right Signal Output AUDIO+5V+5V Power Supply (Audio) AUDIO-MUTE Audio Mute Control Signal (Mute = “H”) AUDIO-PB/REC Normal Audio Play Back / Record Signal AUDIO-SW1Audio Input Select Signal 1 AUDIO-SW2Audio Inp
42、ut Select Signal 2 AUDIO-SW3Audio Input Select Signal 3 AVSSGround ADVV+5V Power Supply BUS-CONTBUS Control Signal C-CONTCapstan Motor Control Signal C-F/R Capstan Motor FWD/REV Control Signal (FWD=”L”/REV=”H”) C-FG Capstan Motor Rotation Detection Pulse C-IN2S-Video (Chrominance) Signal C-ROTA Colo
43、r Phase Rotary Changeover Signal C-SYNCComposite Synchronized Pulse C-SYNC-INComposite Synchronized Pulse CTL Amp. Output Control Signal for Test Point CTL (+)Playback/Record Control Signal (+) CTL (-)Playback/Record Control Signal (-) CTLACTL Amp. AC Ground D-CONTDrum Motor Control Signal D-PFGDrum
44、 PG/FG Input Signal D-RECDelayed Record Signal D-V SYNCDummy V-sync Output DISPLAY- CLK FL Display Driver IC Clock Control Output Signal DISPLAY-DATA FL Display Driver IC Data Control Output Signal DISPLAY-ENA FL Display Driver IC Enable Control Output Signal DTV-VIDEODTV Video Signal DTV/ANALOGDTV/
45、ANALOG Select Signal DTV1.05V- CONT DTV1.05 Control Signal DVD POWER- SAFETY DVD Power Supply Safety Signal DVD POWER- SAFETY2 DVD Power Supply Safety Signal DVD+5V+5V Power Supply (DVD) DVD-AUDIO(L)DVD Audio Left Signal DVD-AUDIO(R)DVD Audio Right Signal DVD-AUDIO- MUTE DVD Audio Mute Control Signa
46、l DVD-LEDDVD LED Control Signal END-STape End Position Detect Signal EV+10.5V+10.5V Power Supply EV+2.4V+2.4V Power Supply EV+2.8V+2.8V Power Supply EV+33V+33V Power Supply F1Filament Power Supply 1 F2Filament Power Supply 2 FANFan Motor FAN-CONTFan Motor Control Signal Signal NameFunction 1-7-2E9H9
47、0SNA FE-HFull Erase Head FE-H-GNDFull Erase Head Ground GNDGround H-A-COMPHead Amp Comparator Signal H-A-SWVideo Head Amp Switching Pulse Hi-Fi-AUDIO(L) Hi-Fi Audio Left Head Hi-Fi-AUDIO(R)Hi-Fi Audio Right Head Hi-Fi-COM Hi-Fi Audio Head Common Hi-Fi-H-SWHi-Fi Audio Head Switching Pulse Hi-Fi/NOMAL
48、-IN Audio Mode Input HiFi=”L”/ Normal=”H” Hi-Fi/NOR-IN Audio Mode Input HiFi=”L”/ Normal=”H” IIC-BUS SCLIIC BUS Serial Clock IIC-BUS SDAIIC BUS Serial Data KEY-1Key Data Input 1 KEY-2Key Data Input 2 LD-SW Deck Mode Position Detector Signal LINE(L)-INExternal Input Left Signal LINE(L)-OUTExternal Ou
49、tput Left Signal LINE(R)-INExternal Input Right Signal LINE(R)-OUTExternal Output Right Signal LM-FWD/ REVLoading Motor FWD/ REV Output N-A-INNormal Audio Input N-A-OUTNormal Audio Output NORMAL-L Normal Audio Control Signal (Normal = “L”) OPEN/CLOSE- SW Disk Tray Open / Close Switch OSCIMain Clock Input 14.31818MHz OSCOMain Clock Output 14.31818MHz OUTPUT- SELECT Output Select (DVD=”L”/VCR=”H”) P-DOWN-H Power Voltage Down Detector Signal P-ON+1.8V+1.8V at Power On Signal P-ON+11V+11V at Power On Signal P-ON+