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1、Survey of versions: Published by FU-KC 0713 Service AV Systems Printed in The Netherlands Subject to modification /37 NTSC DVD RecorderDVDR3505/37 c Copyright 2007 Philips Consumer Electronics B.V. Eindhoven, The Netherlands. All rights reserved. No part of this publication may be reproduced, stored
2、 in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips. CLASS 1 LASER PRODUCT KLASSE 1 LASER PRODUKT KLASS 1 LASER APPARAT CLASSE 1 PRODUIT LASER EN 3139 785 32520 Second Generation Service Manual
3、 ServiceService ServiceService Service This service manual is for DVDR3505/37 the Second Generation model, which is different from the previous generation DVDR3505/37 model. For the Second Generation model, the serial number begins with LN2Axxxxxxxxxx. Refer to the Model No. Label illustration on th
4、e right. Serial number Model No. Label IMPORTANT SAFETY NOTICE Proper service and repair is important to the safe, reliable operation of all Philips Equipment. The service procedures recommended by Philips and described in this service manual are effective methods of performing service operations. S
5、ome of these service special tools should be used when and as recommended. It is important to note that this service manual contains various CAUTIONS and NOTICES which should be carefully read in order to minimize the risk of personal injury to service personnel. The possibility exists that improper
6、 service methods may damage the equipment. It also is important to understand that these CAUTIONS and NOTICES ARE NOT EXHAUSTIVE. Philips could not possibly know, evaluate and advice the service trade of all conceivable ways in which service might be done or of the possible hazardous consequences of
7、 each way. Consequently, Philips has not undertaken any such broad evaluation. Accordingly, a servicer who uses a service procedure or tool which is not recommended by Philips must first use all precautions thoroughly so that neither his safety nor the safe operation of the equipment will be jeopard
8、ized by the service method selected. TABLE OF CONTENTS LASER BEAM SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1-1 IMPORTANT SAFETY PRECAUTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9、 . . . . . . . . . . . . . . . 1-2-1 STANDARD NOTES FOR SERVICING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-1 FUNCTION INDICATOR SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10、 . . . . . . . . . 1-4-1 OPERATING CONTROLS AND FUNCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5-1 SIGNAL NAME ABBREVIATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11、. 1-6-1 CABINET DISASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7-1 HOW TO INITIALIZE THE DVD RECORDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8-1 FIRMWARE RENEW
12、AL MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9-1 BLOCK DIAGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10-1 SCHEMATIC
13、 DIAGRAMS / CBAS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11-1 WAVEFORMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12-1 WI
14、RING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13-1 SYSTEM CONTROL TIMING CHARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14-1 IC
15、PIN FUNCTION DESCRIPTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15-1 LEAD IDENTIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16-1 ELEC
16、TRICAL PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17-1 EXPLODED VIEWS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17、-18-1 MECHANICAL PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19-1 Manufactured under license from Dolby Laboratories. “Dolby” and the double-D symbol are trademarks of Dolby Laboratories. 1-1-1RL4NLSP LASER BE
18、AM SAFETY PRECAUTIONS This DVD player uses a pickup that emits a laser beam. The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 30 cm away from the pickup lens when the diode is turned on. Do not look directly at the las
19、er beam. CAUTION: Use of controls and adjustments, or doing procedures other than those specified herein, may result in hazardous radiation exposure. Location: Inside Top of DVD mechanism. Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin. Drive Me
20、chanism Assembly Laser Beam Radiation Laser Pickup Turntable 1-2-1DVDN_ISP IMPORTANT SAFETY PRECAUTIONS Product Safety Notice Some electrical and mechanical parts have special safety-related characteristics which are often not evident from visual inspection, nor can the protection they give necessar
21、ily be obtained by replacing them with components rated for higher voltage, wattage, etc. Parts that have special safety characteristics are identified by a # on schematics and in parts lists. Use of a substitute replacement that does not have the same safety characteristics as the recommended repla
22、cement part might create shock, fire, and/or other hazards. The Products Safety is under review continuously and new instructions are issued whenever appropriate. Prior to shipment from the factory, our products are carefully inspected to confirm with the recognized product safety and electrical cod
23、es of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement the following precautions when a set is being serviced. Precautions during Servicing A. Parts identified by the # symbol are critical for safety. Replace only with pa
24、rt number specified. B. In addition to safety, other parts and assemblies are specified for conformance with regulations applying to spurious radiation. These must also be replaced only with specified replacements. Examples: RF converters, RF cables, noise blocking capacitors, and noise blocking fil
25、ters, etc. C. Use specified internal wiring. Note especially: 1) Wires covered with PVC tubing 2) Double insulated wires 3) High voltage leads D. Use specified insulating materials for hazardous live parts. Note especially: 1) Insulation tape 2) PVC tubing 3) Spacers 4) Insulators for transistors E.
26、 When replacing AC primary side components (transformers, power cord, etc.), wrap ends of wires securely about the terminals before soldering. F.Observe that the wires do not contact heat producing parts (heat sinks, oxide metal film resistors, fusible resistors, etc.). G. Check that replaced wires
27、do not contact sharp edges or pointed parts. H. When a power cord has been replaced, check that 5 - 6 kg of force in any direction will not loosen it. I.Also check areas surrounding repaired locations. J.Be careful that foreign objects (screws, solder droplets, etc.) do not remain inside the set. K.
28、 When connecting or disconnecting the internal connectors, first, disconnect the AC plug from the AC outlet. 1-2-2DVDN_ISP Safety Check after Servicing Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, and wires have been returned to their or
29、iginal positions. Afterwards, do the following tests and confirm the specified values to verify compliance with safety standards. 1. Clearance Distance When replacing primary circuit components, confirm specified clearance distance (d) and (d) between soldered terminals, and between terminals and su
30、rrounding metallic parts. (See Fig. 1) Table 1: Ratings for selected area Note:This table is unofficial and for reference only. Be sure to confirm the precise values. 2. Leakage Current Test Confirm the specified (or lower) leakage current between B (earth ground, power cord plug prongs) and externa
31、lly exposed accessible parts (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.) is lower than or equal to the specified value in the table below. Measuring Method (Power ON): Insert load Z between B (earth ground, power cord plug pro
32、ngs) and exposed accessible parts. Use an AC voltmeter to measure across the terminals of load Z. See Fig. 2 and the following table. Table 2: Leakage current ratings for selected areas Note:This table is unofficial and for reference only. Be sure to confirm the precise values. AC Line VoltageCleara
33、nce Distance (d), (d) 120 V 3.2 mm (0.126 inches) AC Line VoltageLoad ZLeakage Current (i)Earth Ground (B) to: 120 V 0.15 F CAP. when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6) 4.Release the flat
34、 pack-IC from the CBA using tweezers. (Fig. S-1-6) CAUTION: 1.The Flat Pack-IC shape may differ by models. Use an appropriate hot-air flat pack-IC desoldering machine, whose shape matches that of the Flat Pack-IC. 2.Do not supply hot air to the chip parts around the flat pack-IC for over 6 seconds b
35、ecause damage to the chip parts may occur. Put masking tape around the flat pack-IC to protect other parts from damage. (Fig. S-1-2) Fig. S-1-1 1-3-3DVDN_PC_SN 3.The flat pack-IC on the CBA is affixed with glue, so be careful not to break or damage the foil of each pin or the solder lands under the
36、IC when removing it. With Soldering Iron: 1.Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3) 2.Lift each lead of the flat pack-IC upward one by one, using a
37、sharp pin or wire to which solder will not adhere (iron wire). When heating the pins, use a fine tip soldering iron or a hot air desoldering machine. (Fig. S-1-4) 3.Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of th
38、e flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6) 4.Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6) With Iron Wire: 1.Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of th
39、e flat pack-IC, you can remove it easily. (Fig. S-1-3) 2.Affix the wire to a workbench or solid mounting point, as shown in Fig. S-1-5. 3.While heating the pins using a fine tip soldering iron or hot air blower, pull up the wire as the solder melts so as to lift the IC leads from the CBA contact pad
40、s as shown in Fig. S-1-5. 4.Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6) 5.Release the flat pack-IC from the CBA using tweezers. (Fig.
41、 S-1-6) Note: When using a soldering iron, care must be taken to ensure that the flat pack-IC is not being held by glue. When the flat pack-IC is removed from the CBA, handle it gently because it may be damaged if force is applied. Hot-air Flat Pack-IC Desoldering Machine CBA Flat Pack-IC Tweezers M
42、asking Tape Fig. S-1-2 Flat Pack-IC Desoldering Braid Soldering Iron Fig. S-1-3 Fine Tip Soldering Iron Sharp Pin Fig. S-1-4 To Solid Mounting Point Soldering Iron Iron Wire or Hot Air Blower Fig. S-1-5 Fine Tip Soldering Iron CBA Flat Pack-IC Tweezers Fig. S-1-6 1-3-4DVDN_PC_SN 2. Installation 1.Us
43、ing desoldering braid, remove the solder from the foil of each pin of the flat pack-IC on the CBA so you can install a replacement flat pack-IC more easily. 2.The “” mark on the flat pack-IC indicates pin 1. (See Fig. S-1-7.) Be sure this mark matches the 1 on the PCB when positioning for installati
44、on. Then presolder the four corners of the flat pack-IC. (See Fig. S-1-8.) 3.Solder all pins of the flat pack-IC. Be sure that none of the pins have solder bridges. Instructions for Handling Semi- conductors Electrostatic breakdown of the semi-conductors may occur due to a potential difference cause
45、d by electrostatic charge during unpacking or repair work. 1. Ground for Human Body Be sure to wear a grounding band (1 M) that is properly grounded to remove any static electricity that may be charged on the body. 2. Ground for Workbench Be sure to place a conductive sheet or copper plate with prop
46、er grounding (1 M) on the workbench or other surface, where the semi-conductors are to be placed. Because the static electricity charge on clothing will not escape through the body grounding band, be careful to avoid contacting semi-conductors with your clothing. Example : Pin 1 of the Flat Pack-IC
47、is indicated by a mark. Fig. S-1-7 Presolder CBA Flat Pack-IC Fig. S-1-8 CBA Grounding Band Conductive Sheet or Copper Plate 1M 1M CBA 1-4-1E7H40FIS FUNCTION INDICATOR SYMBOLS Note: If an error occurs, a message with the error number appears on the screen. MessageSolution Error No. Error Description
48、Priority Can not record on this disc. Insert the recordable disc, and ensure the disc status satisfies the recording requirements. 1An error occurs during data reading.- 2 There is no reply for 15 seconds in Test Unit Ready. - 3 Cannot write the data after trying three times. - 4An error occurs with
49、 OPC.- 5During recovery in a record.- 6 An error occurs even if recovery has been tried three times. - 7An error occurs in a format.- 8It cannot start an encode.- 9 NV_PCK/RDI_PCK is not in encoded data. - 10 Encode Pause condition continued for 10 minutes. - 11 Encode Pause condition continued in normal REC condition for 10 minutes. - 12 Difference in the address and can not get StreamID of RDI/VIDEO. - 13It is a reply that “ATAPI is not readable.”- 14 Cannot write the data after recovering SMALL VMGI. - 15 Cannot write the data after DVD-R Reverse Track. - 16
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