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1、Contents Chapter Sec. 1: Adjustment Procedures Schematic Diagrams and CBAs Exploded Views Mechanical and Electrical Parts Lists Sec. 2: Standard Maintenance Mechanism Alignment Procedures Disassembly / Assembly of Mechanism Deck Exploded Views Deck Parts List Survey of versions: Published by FU-KC 0
2、622 Service AV Systems Printed in The Netherlands Subject to modification /37 NTSC DVD Recorder when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6) 4.Release the flat pack-IC from the CBA using tweez
3、ers. (Fig. S-1-6) CAUTION: 1.The Flat Pack-IC shape may differ by models. Use an appropriate hot-air flat pack-IC desoldering machine, whose shape matches that of the Flat Pack-IC. 2.Do not supply hot air to the chip parts around the flat pack-IC for over 6 seconds because damage to the chip parts m
4、ay occur. Put masking tape around the flat pack-IC to protect other parts from damage. (Fig. S-1-2) Fig. S-1-1 1-3-3DVDN_PC_SN 3.The flat pack-IC on the CBA is affixed with glue, so be careful not to break or damage the foil of each pin or the solder lands under the IC when removing it. With Solderi
5、ng Iron: 1.Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3) 2.Lift each lead of the flat pack-IC upward one by one, using a sharp pin or wire to which solder
6、 will not adhere (iron wire). When heating the pins, use a fine tip soldering iron or a hot air desoldering machine. (Fig. S-1-4) 3.Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then
7、remove (glue will be melted). (Fig. S-1-6) 4.Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6) With Iron Wire: 1.Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it
8、 easily. (Fig. S-1-3) 2.Affix the wire to a workbench or solid mounting point, as shown in Fig. S-1-5. 3.While heating the pins using a fine tip soldering iron or hot air blower, pull up the wire as the solder melts so as to lift the IC leads from the CBA contact pads as shown in Fig. S-1-5. 4.Botto
9、m of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6) 5.Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6) Note: When using a solder
10、ing iron, care must be taken to ensure that the flat pack-IC is not being held by glue. When the flat pack-IC is removed from the CBA, handle it gently because it may be damaged if force is applied. Hot-air Flat Pack-IC Desoldering Machine CBA Flat Pack-IC Tweezers Masking Tape Fig. S-1-2 Flat Pack-
11、IC Desoldering Braid Soldering Iron Fig. S-1-3 Fine Tip Soldering Iron Sharp Pin Fig. S-1-4 To Solid Mounting Point Soldering Iron Iron Wire or Hot Air Blower Fig. S-1-5 Fine Tip Soldering Iron CBA Flat Pack-IC Tweezers Fig. S-1-6 1-3-4DVDN_PC_SN 2. Installation 1.Using desoldering braid, remove the
12、 solder from the foil of each pin of the flat pack-IC on the CBA so you can install a replacement flat pack-IC more easily. 2.The “” mark on the flat pack-IC indicates pin 1. (See Fig. S-1-7.) Be sure this mark matches the 1 on the PCB when positioning for installation. Then presolder the four corne
13、rs of the flat pack-IC. (See Fig. S-1-8.) 3.Solder all pins of the flat pack-IC. Be sure that none of the pins have solder bridges. Instructions for Handling Semi- conductors Electrostatic breakdown of the semi-conductors may occur due to a potential difference caused by electrostatic charge during
14、unpacking or repair work. 1. Ground for Human Body Be sure to wear a grounding band (1 M) that is properly grounded to remove any static electricity that may be charged on the body. 2. Ground for Workbench Be sure to place a conductive sheet or copper plate with proper grounding (1 M) on the workben
15、ch or other surface, where the semi-conductors are to be placed. Because the static electricity charge on clothing will not escape through the body grounding band, be careful to avoid contacting semi-conductors with your clothing. Example : Pin 1 of the Flat Pack-IC is indicated by a mark. Fig. S-1-
16、7 Presolder CBA Flat Pack-IC Fig. S-1-8 CBA Grounding Band Conductive Sheet or Copper Plate 1M 1M CBA 1-4-1E9A90FIS FUNCTION INDICATOR SYMBOLS Note: If a mechanical malfunction occurs, the power is turned off. When the power comes on again after that by pressing STANDBY-ON button, an error message i
17、s displayed on the TV screen for 5 seconds. TV screen When reel or capstan mechanism is not functioning correctly When tape loading mechanism is not functioning cor- rectly When cassette loading mechanism is not functioning correctly When the drum is not working properly P-ON+5V Power safety detecti
18、on Led ModeIndicator Active When reel or capstan mechanism is not functioning correctly “A R” is displayed on a TV screen. (Refer to Fig. 1.) When tape loading mechanism is not functioning correctly “A T” is displayed on a TV screen. (Refer to Fig. 2.) When cassette loading mechanism is not function
19、ing correctly “A C” is displayed on a TV screen. (Refer to Fig. 3.) When the drum is not working properly “A D” is displayed on a TV screen. (Refer to Fig. 4.) P-ON+5V Power safety detection “A P” is displayed on a TV screen. (Refer to Fig. 5.) A R SP 0:00:00 Fig. 1 A T SP 0:00:00 Fig. 2 A C SP 0:00
20、:00 Fig. 3 A D SP 0:00:00 Fig. 4 A P SP 0:00:00 Fig. 5 1-4-2E9A90FIS Note: If an error occurs, a message with the error number appears on the screen. MessageSolution Error No. Error DescriptionPriority Can not record on this disc. Insert the recordable disc, and ensure the disc status satisfies the
21、recording requirements. 1An error occurs during data reading.- 2 There is no reply for 15 seconds in Test Unit Ready. - 3 Cannot write the data after trying three times. - 4An error occurs with OPC.- 5During recovery in a record.- 6 An error occurs even if recovery has been tried three times. - 7An
22、error occurs in a format.- 8It cannot start an encode.- 9 NV_PCK/RDI_PCK is not in encoded data. - 10 Encode Pause condition continued for 10 minutes. - 11 Encode Pause condition continued in normal REC condition for 10 minutes. - 12 Difference in the address and can not get StreamID of RDI/VIDEO. -
23、 13It is a reply that “ATAPI is not readable.”- 14 Cannot write the data after recovering SMALL VMGI. - 15 Cannot write the data after DVD-R Reverse Track. - 16An error occurs in Finalize Close.- 17An error occurs in Rec Stop Close.- 18An error occurs in PCA Full (DVD_R).- 19Safety Stop occurs durin
24、g editing.- 20High Speed Disc.2 21The disc is not formatted.5 22Disc Error has occurred.3 23The -R Disc of VR Mode.6 24 The disc except DVD-R/RW or finalized DVD-R. 1 This program is not allowed to be recorded. You cannot record copy prohibited programs. 25During the Macrovision picture input.11 26D
25、uring the CGMS picture input.12 This disc is protected and not recordable. Release the disc protect setting in the Disc Setting menu. 29Disc Protected Disc.7 Disc is full. (No area for new recording) Insert the recordable disc with enough recording space. 30No available recording space.5 Recording E
26、rror You cannot record on this disc as Power Calibration Area is full. E35Error No. Error message 1-4-3E9A90FIS If an error occurs during the timer recording, one of the following error numbers (40 to 42) or the above error messages (error number: 1 to 46) is displayed on the recording menu after ti
27、mer recording. (Once the timer programming list with error indication is displayed, the program line(s) with error will be cleared only after the programs are cancelled and reset to the timer standby mode.) (In the case of the error occurs during setting the timer programming, no error messages is d
28、isplayed.) You cannot record on this disc as Control Information is full. Delete unnecessary titles.34 There is not space to record field of control information. 10 You cannot record on the disc as Power Calibration Area is full. Insert a new disc.35PCA is Full. (in REC start)4 This disc is already
29、finalized. Release the finalizing for this disc. 36It is finalized. (Video Format Disc)6 Can not record on this disc.Repeat the same operation. 37Access to Memory Area range outside.- 38Sector Address is wrong.- 39BUP writing error of chapter editing.- You cannot record more than 49 titles on the di
30、sc.(The maximum is 49.) Delete unnecessary titles.43Its recording capacity has been reached.9 You cannot record more than 254 chapters on the disc.(The maximum is 254.) Delete unnecessary chapter marks. 44The 254 chapter has been reached.10 This program is not recordable in +VR mode. You cannot reco
31、rd copy prohibited programs. 45During the CGMS picture input.12 The disc has a different menu layout. (Set “Replace Disc Menu” to ON to rewrite the menu.) Set “Replace Disc Menu” to “ON” to rewrite the menu,after that you will record to. 46 Trying to record onto the +VR formatting disc that had been
32、 recorded by the other recorder. 7 MessageSolution Error No. Error DescriptionPriority Error message is not displayed. - Set the timer programming correctly. - Set the timer programming before the start time. - Insert a recordable videotape with a record tab. 40 - Some portion has not been recorded
33、because of program overlapping. - Recording did not start at the start time. - No Videotape is inserted. Videotape ran out during recording. - Turn the power on and set the clock correctly then set timer programming again. 41Power failed- Insert the recordable disc.42No disc when recording- MessageS
34、olution Error No. Error DescriptionPriority Timer Programming 2. - 3. - 4. - 5. - 6. - 7. - 8. - * JAN/01 12:57AM 1:57AM 8 DVDE40 VCR DVD A program with the error number is grayed out and asterisked on the timer programming list. The speed mode changes to the error number. 1-5-1E9A90PFS PREPARATION
35、FOR SERVICING How to Enter the Service Mode About Optical Sensors Caution: An optical sensor system is used for the Tape Start and End Sensors on this equipment. Carefully read and follow the instructions below. Otherwise the unit may operate erratically. What to do for preparation Insert a tape int
36、o the Deck Mechanism Assembly and press the PLAY button. The tape will be loaded into the Deck Mechanism Assembly. Make sure the power is on, connect TP502 (S-INH) to GND. This will stop the function of Tape Start Sensor, Tape End Sensor and Reel Sensors. (If these TPs are connected before plugging
37、in the unit, the function of the sensors will stay valid.) See Fig. 1. Note: Because the Tape End Sensors are inactive, do not run a tape all the way to the start or the end of the tape to avoid tape damage. Q504 Q503 TP502 S-INH Fig. 1 1-6-1E9A90IB OPERATING CONTROLS AND FUNCTIONS 1-6-2E9A90IB 1-7-
38、1E9A90SNA SIGNAL NAME ABBREVIATIONS Signal NameFunction -FLFIP Drive Power Supply 3.58MHz3.58MHz Clock A-COMAudio Head Common A-MUTE-H Audio Mute Control Signal (Mute = “H”) A-PB/REC Normal Audio Play Back/Record Signal ADVVPower Supply AE-HAudio Erase Head AFC Automatic Frequency Control Signal AFC
39、C Low Path Filter Input Signal For AFC AFCLPF Low Path Filter Output Signal For AFC AFGGND AL+2.4V Always +2.4V with AC Plug Connected AL+4.0V Always +4.0V with AC Plug Connected AL+5V Always +5V with AC Plug Connected AL+11V Always +11V with AC Plug Connected AL+12V Always +12V with AC Plug Connect
40、ed AL+18V Always +18V with AC Plug Connected AL+44V Always +44V with AC Plug Connected AL-5V Always -5V with AC Plug Connected AL-30V Always -30V with AC Plug Connected AUDIO+5V+5V at Audio Signal AUDIO-INAudio Signal Input AUDIO-OUTAudio Signal Output AUDIO-SW1Audio Switching Signal 1 AUDIO-SW2Audi
41、o Switching Signal 2 AUDIO-SW3Audio Switching Signal 3 AVssAVSS (GND) C-CONTCapstan Motor Control Signal C-F/R Capstan Motor FWD/REV Control Signal (FWD = “L” / REV = “H”) C-FG Capstan Motor Rotation Detection Pulse C-IN2Chrominance Signal Input C-ROTA Color Phase Rotary Changeover Signal C-SYNCComp
42、osite Synchronized Pulse C-SYNC-INComposite Synchronized Pulse CONV-SW RF Conv. Output Channel Switching Signal 3ch=”Hi-z”, 4ch=”L” CTL Amp. Output Control Signal for Test Point CTL (+)Playback/Record Control Signal (+) CTL (-)Playback/Record Control Signal (-) CTLACTL Amp. AC GND D-CONTDrum Motor C
43、ontrol Signal D-PFGDrum PG/FG Input Signal D-RECDelayed Record Signal D-REC-HDelayed Record Signal D-V SYNCDummy V-sync Output D-V-SYNCDummy V-sync Output DISPLAY- CLK 7seg. Driver IC Clock Control Output Signal DISPLAY-DATA 7seg. Driver IC Data Control Output Signal DISPLAY-ENA 7seg. Driver IC Enab
44、le Control Output Signal DVD POWER- SAFETY DVD Power Supply Safety Signal DVD-A(R)- MUTE DVD Audio (R) Mute Control Signal DVD-AUDIODVD Audio Signal DVD-AUDIO- MUTE DVD Audio Mute Control Signal DVD-LEDDVD Mode LED Signal Output DVD-VIDEODVD Video Control Signal DVD+5VDVD +5V Power Supply END-STape
45、End Position Detect Signal EV+2.4V+2.4V Power Supply EV+10.5V+10.5V Power Supply EV+33V+33V Power Supply F1Filament Power Supply 1 F2Filament Power Supply 2 FAN-CONT1Fan Motor Control Signal FE-HFull Erase Head H-A-COMPHead Amp Comparator Signal H-A-SWVideo Head Amp Switching Pulse Hi-Fi-A Hi-Fi Aud
46、io Head Hi-Fi-COM Hi-Fi Audio Head Common Hi-Fi-H-SWHiFi Audio Head Switching Pulse Hi-Fi/NOR-IN Audio Mode Input HiFi=”L”/ Normal=”H” IIC-BUS SCLIIC BUS Control Clock IIC-BUS SDAIIC BUS Control Data Signal NameFunction 1-7-2E9A90SNA KEY-1A/D Key Data Signal 1 KEY-2Key Scan Input Signal 2 LINE-INExt
47、ernal Input Signal LINE-OUTExternal Output Signal LD-SW Deck Mode Position Detector Signal LM-FWD/ REVLoading Motor FWD/ REV Output MOD-AUDIOModulator Audio Output Signal MOD-VIDEOModulator Video Output Signal N-ANormal Audio NORMAL-L Normal Audio Control Signal (Normal = “L”) OSCIMain Clock Input 1
48、4.31818MHz OSCOMain Clock Output 14.31818MHz OUTPUT- SELECT Output Select P-DOWN -H Power Voltage Down Detector Signal P-ON+2.5V+2.5V at Power-On Signal P-ON+3.3V+3.3V at Power-On Signal P-ON+5V+5V at Power-On Signal P-ON+9V+9V at Power-On Signal P-ON+11V+11V at Power-On Signal P-ON-LPower On Signal
49、 to Low PB/EE-VIDEOPB/EE Video Signal PG-DELAY Video Head Switching Pulse Signal Adjusted Voltage POWER-LEDPower LED Signal Output POWER- SAFETY Power Supply Safety Signal PWR-SWDVD Power Supply Control Signal POW-PPower Protect RDYReady Interface Control Signal READY/BUSY Ready/Busy Communication C