Philips-HTS-3555-Mk1-Service-Manual.pdf

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1、1 - 1 HTS3544/37 Copyright 2007 Philips Consumer Electronics B.V. Eindhoven, The Netherlands All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the pr

2、ior permission of Philips. Published by HY-ET0702 Service Audio Printed in The Netherlands Subject to modification DVD Micro Theatre Version 1.0 TABLE OF CONTENTS Page Location of PC Boards.1- 2 Versions Variation 60 Hz Power Consumption .180 W Low Standby power . 1 W Dimensions .435 x 55 x 367 (mm)

3、(w x h x d) Weight .4.04 kg FRONT AND REAR SPEAKERS System . Full range satellite Impedance .6 Speaker drivers .3” full range speaker Frequency response .150 Hz 20 kHz Dimensions .95.5 x 198.3 x 75 (mm) (w x h x d) Weight .0.62 kg/each CENTER SPEAKER System . Full range satellite Impedance .3 Speake

4、r drivers .2 x 2.5” full range woofer, 1 x 2” tweeter Frequency response .150 Hz 20 kHz Dimensions .435 x 93.5 x 67 (mm) (w x h x d) Weight .1.26kg SUBWOOFER Impedance .3 Speaker drivers .203 mm (8”) woofer Frequency response .40 Hz 150 Hz Dimensions .159.5 x 355.5 x 370 (mm) (w x h x d) Weight .4.7

5、8 kg Specif cations subject to change without prior notice. 1 - 4 Service Tools: Universal Torx driver holder .4822 395 91019 Torx bit T10 150mm .4822 395 50456 Torx driver set T6-T20 .4822 395 50145 Torx driver T10 extended .4822 395 50423 Compact Disc: SBC426/426A Test disc 5 + 5A .4822 397 30096

6、SBC442 Audio Burn-in test disc 1kHz .4822 397 30155 SBC429 Audio Signals disc .4822 397 30184 Dolby Pro-logic Test Disc .4822 395 10216 SERVICE AIDS HANDLING CHIP COMPONENTS 1 - 5 NLWAARSCHUWING Alle ICs en vele andere halfgeleiders zijn gevoelig voor electrostatische ontladingen (ESD). Onzorgvuldig

7、 behandelen tijdens reparatie kan de levensduur drastisch doen verminderen. Zorg ervoor dat u tijdens reparatie via een polsband met weerstand verbonden bent met hetzelfde potentiaal als de massa van het apparaat. Houd componenten en hulpmiddelen ook op ditzelfde potentiaal. IAVVERTIMENTO Tutti IC e

8、 parecchi semi-conduttori sono sensibili alle scariche statiche (ESD). La loro longevit potrebbe essere fortemente ridatta in caso di non osservazione della pi grande cauzione alla loro manipolazione. Durante le riparazioni occorre quindi essere collegato allo stesso potenziale che quello della mass

9、a dellapparecchio tramite un braccialetto a resistenza. Assicurarsi che i componenti e anche gli utensili con quali si lavora siano anche a questo potenziale. GB Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified, be

10、used. Safety components are marked by the symbol ! . NL Veiligheidsbepalingen vereisen, dat het apparaat bij reparatie in zijn oorspronkelijke toestand wordt teruggebracht en dat onderdelen, identiek aan de gespecificeerde, worden toegepast. De Veiligheidsonderdelen zijn aangeduid met het symbol ! .

11、 F Les normes de scurit exigent que lappareil soit remis ltat dorigine et que soient utiliss les pices de rechange identiques celles spcifies. Less composants de scurit sont marqus ! . D Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu beachten. Der Original zustand des Gerts darf n

12、icht verndert werden; fr Reparaturen sind Original-Ersatzteile zu verwenden. Sicherheitsbauteile sind durch das Symbol ! markiert. I Le norme di sicurezza esigono che lapparecchio venga rimesso nelle condizioni originali e che siano utilizzati i pezzi di ricambio identici a quelli specificati. Compo

13、nenty di sicurezza sono marcati con ! . GB After servicing and before returning set to customer perform a leakage current measurement test from all exposed metal parts to earth ground to assure no shock hazard exist, The leakage current must not exceed 0.5mA. CLASS 1 LASER PRODUCT 3122 110 03420 GBW

14、arning ! Invisible laser radiation when open. Avoid direct exposure to beam. SVarning ! Osynlig laserstrlning nr apparaten r ppnad och sprren r urkopplad. Betrakta ej strlen. SFVaroitus ! Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina nkymttmlle laseristeilylle. l katso steeseen!

15、GBWARNING All ICs and many other semi-conductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wrist wrap with resistance. Keep comp

16、onents and tools also at this potential. F ATTENTION Tous les IC et beaucoup dautres semi-conducteurs sont sensibles aux dcharges statiques (ESD). Leur longvit pourrait tre considrablement courte par le fait quaucune prcaution nest prise leur manipulation. Lors de rparations, sassurer de bien tre re

17、li au mme potentiel que la masse de lappareil et enfiler le bracelet serti dune rsistance de scurit. Veiller ce que les composants ainsi que les outils que lon utilise soient galement ce potentiel. ESD DWARNUNG Alle ICs und viele andere Halbleiter sind empfindlich gegenber elektrostatischen Entladun

18、gen (ESD). Unsorgfltige Behandlung im Reparaturfall kan die Lebensdauer drastisch reduzieren. Veranlassen Sie, dass Sie im Reparaturfall ber ein Pulsarmband mit Widerstand verbunden sind mit dem gleichen Potential wie die Masse des Gertes. Bauteile und Hilfsmittel auch auf dieses gleiche Potential h

19、alten. DKAdvarse ! Usynlig laserstrling ved bning nr sikkerhedsafbrydere er ude af funktion. Undg udsaettelse for strling. F Pour votre scurit, ces documents doivent tre utiliss par des spcialistes agrs, seuls habilits rparer votre appareil en panne. GB ESD PROTECTION EQUIPMENT Complete Kit ESD3 (sm

20、all tablemat, wristband, connection box, estention cable and earth cable .4822 310 10671 Wristband tester .4822 344 13999 1 - 6 Pb(Lead) Free Solder When soldering , be sure to use the pb free solder. INDENTIFICATION: Regardless of special logo (not always indicated) one must treat all sets from 1 J

21、an 2005onwards, according next rules: Important note: In fact also products of year 2004 must be treated in this way as long as you avoid mixing solder- alloys (leaded/ lead-free). So best to always use SAC305 and the higher temperatures belong to this. Due to lead-free technology some rules have to

22、 be respected by the workshop during a repair: Use only lead-free solder alloy Philips SAC305 with order code 0622 149 00106. If lead-free solder-paste is required, please contact the manufacturer of your solder-equipment. In general use of solder-paste within workshops should be avoided because pas

23、te is not easy to store and to handle. Use only adequate solder tools applicable for lead- free solder alloy. The solder tool must be able To reach at least a solder-temperature of 400?C, To stabilize the adjusted temperature at the solder- tip To exchange solder-tips for different applications. Adj

24、ust your solder tool so that a temperature around 360?C 380?C is reached and stabilized at the solder joint. Heating-time of the solder-joint should not exceed 4 sec. Avoid temperatures above 400?C otherwise wear-out of tips will rise drastically and flux-fluid will be destroyed. To avoid wear-out o

25、f tips switch off un- used equipment, or reduce heat. Mix of lead-free solder alloy / parts with leaded solder alloy / parts is possible but PHILIPS recommends strongly to avoid mixed solder alloy types (leaded and lead-free). If one cannot avoid or does not know whether product is lead-free, clean

26、carefully the solder-joint from old solder alloy and re-solder with new solder alloy (SAC305). Use only original spare-parts listed in the Service- Manuals. Not listed standard-material (commodities) has to be purchased at external companies. Special information for BGA-ICs: Always use the 12nc-reco

27、gnizable soldering temperature profile of the specific BGA (for de- soldering always use the lead-free temperature profile, in case of doubt) Lead free BGA-ICs will be delivered in so-called dry- packaging (sealed pack including a silica gel pack) to protect the IC against moisture. After opening, d

28、ependent of MSL-level seen on indicator-label in the bag, the BGA-IC possibly still has to be baked dry. (MSL=Moisture Sensitivity Level). This will be communicated via AYS-website. Do not re-use BGAs at all. For sets produced before 1.1.2005 (except products of 2004), containing leaded solder-alloy

29、 and components, all needed spare-parts will be available till the end of the service-period. For repair of such sets nothing changes. On our website www.atyourservice.ce.P you find more information to: BGA-de-/soldering (+ baking instructions) Heating-profiles of BGAs and other ICs used in Philips-

30、sets You will find this and more technical information within the “magazine”, chapter “workshop news”. For additional questions please contact your local repair-helpdesk. 2 - 12 - 1 REPAIR INSTRUCTION (Part One) MA IN UNIT REPAIR CHART 1/ 3 A A ll function No workin g Check all sy stem a ll cable is

31、 l oos e or bad IN T Pa nel stanby LE D sh ow work in g or No t Re -i nsert and fi x the cabl e Check back power PC B F 901 bad cause da ma ge Change F 901 Check CN905 2pin BK 5V if righ t Check repair control PC B Standb y circui t Check +5V power supply circui t Check RB 901 1pin +5 V= 5V Check re

32、pair switch po wer ci rcuit ( See B) Check all Voltage 3.3V and 1.8V give circuit V CC=5V VD 33= 3.3V VD 18= 1.8V Check IC208 Pin234 OS C frequenc y 27M Hz Repair ma in pcb betw een IC 202 IC 206 IC 208and IC 602 circui t YE S NO NO BA D NO OK YE S WORK NO CHECK CORRECT YE S YE S B Power Supply No w

33、orkin g A ll Vo lta ge No Ou tput Check F 901 Ba d Cause Damage Check BK 5V +5V Wo rking or No t No YE S No + 35.5V Voltage No Ou tput Check Repair IC 901 IC 902 A nd It s co nn circui t - 27V Voltage No Ou tput + 12V Voltage No Ou tput +5 V Vo lta ge No Ou tput Check Q901 Q909 IC 901 A nd It s Co n

34、j oi nt Part Check Q912 IC 902 A nd It s Co nj oi nt Part Check Q912 IC 902 A nd It s Co nj oi nt Part Check Q912 IC 902 A nd It s Co nj oi nt Part No C A ll Functio n No S ound Check PO WE R IC Vo lta ge + 35.5V Ye s See Contents B CheckQ306 D304 ZD303 A nd It s co nn part s Ye s No Check Q305 C Vo

35、 lta ge 3.3V OK No A A ll F unctio n No Wo rkin g B Po wer Su pply No Wo rkin g C A ll F unctio n No So und D Ip od inpu t No So und E A udi o line IN No Ou tput F Wi reless No Ou tput G DVD A udi o No So und H MP 3 In No So und I CO AX IA L In No So und L T uner No So und M No Sv ideo Output O HD M

36、I No Ou tput BK 5V Voltage No Ou tput Check Q912 IC 902 A nd It s Co nj oi nt Part CheckQ501 Q502 IC 505 A nd It s co nn part s OK LO W CheckQ902 ZD905 IC 505 A nd It s co nn part s Check Q902 C Vo lta ge 3.3V OK No Check IC 505 51P IN HIGH( 3.3V ) OR LO W( 0V ) Check IC 501 IC 502 IC 503 IC 504 A n

37、d It s Co nj oi nt Part P No CVBS Ou tput Q No Y Pr Pb ou tput 2 - 22 - 2 MA IN UNIT REPAIR CHART 2/ 3 D Ipod inpu t No S ound Check DOC K TO HT S 3540 Cable IN T Check ipod input pc b JK 101CN 101 IN T OR NO Change this Cable Change this TW O Check CN101 JK 101 Check DOC K IN T OK IN T OK Check CN1

38、01 5P IN Vo lta ge Correct is 5.0V No No E AUX/TV IN No Output Check JK 302 Check IC 304 IC 305 Pin7 IN T or No approx -5.6V Pin16 approx +5.6 V Check ZD301ZD302 Check FB 307 FB 308 Change this JK Check IC 306 A nd It s Co nj oi nt part s OK No OK Check IC 306 Pin1 Pin3 6 13 Vo lta ge Correct is 5.0

39、V Ye s IN T No F Wi reless No Output OK or No Check JK 401 IC 505 A nd Its conjoint part s No OK Check JK 401 Pin1 approx +5 V See B G DVD Audi o No S ound Check CN801 to DVD loader Cable Loos e No OK Check Open/Close Wo rking or No t Check CN802 CN803 Check IC 801 A nd It s co nj oi nt part s No Re

40、 -In sert and fi x the cabl e YE S De term ine Picture Ou tput OK Check IC 208 An d Th eir Conjoint Pa rt s No Check Q801 Q802 Q803 OK H I C OAXIAL In No S ound IN T OK Check JK 702 Pin5 INT OR NO RE PA IR ok Check A nd Repair FB 202 FB 203 No Check IC 201 IC 208 A nd OK Check IC 201 Pin6 pin 23 app

41、rox +5.0V See C OK Check JK 302 Check IC 304 IC 305 Pin7 IN T or No approx -5.6V Pin16 approx +5.6 V Check ZD301ZD302 Check FB 307 FB 308 Change this JK Check IC 306 A nd It s Co nj oi nt part s OK No OK Check IC 306 Pin1 Pin3 6 13 Vo lta ge Correct is 5.0V Ye s IN T No See C OK OK See C or NO Ye s

42、or No to DVD Lo ader Cable loos e or Ba d IN T or Ba d IN T Ye s Ye s or No Q804 A nd Th eir Conjoint Pa rt s It s Co nj oi nt Part s Ye s or No A nd It s Co nj oi nt part s FB 309 Q 904 Ye s or No FB 309 Q 904 REPAIR INSTRUCTION (Part Two) 2 - 32 - 3 REPAIR INSTRUCTION (Part Three) MAIN UNIT REPAIR

43、 CHART 3/3 L Tuner No Sound Output Check CN301 Pin9= +9V Check CN301 Q901ZD904 No And Its Conjoint Parts Check SW Power See B Yes Check CN1 to CN301 Cable L oose or INT Check CN1 Pin2/Clock Pin3/Data,Pin4/CE Affirm Correct Yes No Check IC102 IC108 And Its Conjoint Parts No Check IC1 And No Its Conjo

44、int Parts Check VT Valtage No Low Freq=0.8-1.8V Hi Freq=8.0-9.0V Check IC1 OSC Input Pin5-AM OSC VT No Change Pin3-FM OSC Repair FM osc Section And Its Conjoint Parts No AMNo FM L6 or DT4 Repair AM osc Section And Its Conjoint Parts L12 or DT5 Check Repair CN302 IC301 And Its Conjoint Parts Check CN1 L12 CF3 And Its Conjoint Parts OK Check CN302 IC301 And Its