Philips-MCM-167-Service-Manual.pdf

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1、Version 1.0 MCM167 3141 785 33590 Micro Hi-Fi System -/12 Published by LX 0910 Service Audio Subject to modification Copyright 2009 Philips Consumer Electronics B.V. Eindhoven, The Netherlands All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmi

2、tted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips. CONTENTS Technical specification .1-2 Version variation.1-2 Service measurement setup.1-3 Service aids .1-4 Instructions on CD playability .2-1. 2-2 Disassembly diagram. .3-

3、1 Block diagram .4-1 Wiring diagram .5-1 Main board Circuit diagram .6-1.6-3 Layout diagram .6-4.6-5 Display board Circuit diagram .7-1 Layout diagram .7-2.7-3 Cassette board Circuit diagram .8-1 Layout diagram .8-2 Exploded view diagram .9-1 Mechanical parts list .9-2 Electrical parts list.10-1.10-

4、2 Amplifi er Rated Output Power2X5W RMS Frequency Response60 - 16kHz,3dB Signal to Noise Ratio65dB Aux Input0.5V RMS 20kohm Disc Laser TypeSemiconductor Disc Diameter12cm/8cm Support DiscCD-DA, CD-R, CD-RW, MP3-CD, WMA-CD Audio DAC24Bits / 44.1kHz Total Harmonic Distortion65dBA Tuner TuningRangeFM:8

5、7.5-108MHz; MW: 531 -1602kHz Tuninggrid50KHz Sensitivity -Mono, 26dB S/N Ratio -Stereo, 46dB S/N Ratio 43 dBf SearchSelectivity28dBf TotalHarmonicDistortion55dB Tape deck Frequency response -Normal tape(typeI)125 -8000 Hz (8dB) Signal-to-noiseratio -Normal tape(typeI)40 dBA Wow and ?utter82dB/m/W Ge

6、neral information-Specs AC power220 -230V,50Hz OperationPower Consumption20W StandbyPower Consumption4W Eco StandbyPower Consumption2W Dimensions -MainUnit(W x H x D) -SpeakerBox (W x H x D) 209 x231 x 147mm 146 x 228 x 160mm Weight -With Packing -MainUnit -SpeakerBox 6.6kg 1.95kg 2 x 1.2kg TECHNICA

7、L SPECIFICATION 1 - 2 Type /Versions: Features Board in used: MCM167 Service policy DISPLAY BOARD * TIPS : C - Component Lever Repair. M - Module Lever Repair - Used /05/12/55 89/16/85/ Feature diffrence RDS & DAB VOLTAGE SELECTOR ECO STANDBY - DARK Type /Versions: /05/12/55 89/16/85/ VERSION VARIAT

8、ION 39/ 39/ C MAIN BOARD CASSETTE BOARD C MCM167 C 1-3 LF Generator e.g. PM5110 Recorder Use Universal Test Cassette CrO2SBC419 4822 397 30069 LEVEL METER e.g. Sennheiser UPM550 with FF-filter S/N and distortion mete e.g. Sound Technology ST170 L R DUT or Universal Test Cassette FeSBC420 4822 397 30

9、071 LEVEL METER e.g. Sennheiser UPM550 with FF-filter S/N and distortion meter e.g. Sound Technology ST1700B L R DUT CD Use Audio Signal Disc (replaces test disc 3) SBC429 4822 397 30184 Bandpass 250Hz-15kHz e.g. 7122 707 48001 LF Voltmeter e.g. PM2534 DUT S/N and distortion meter e.g. Sound Technol

10、ogy ST1700B Frame aerial e.g. 7122 707 89001 Tuner AM (MW,LW) To avoid atmospheric interference all AM-measurements have to be carried out in a Faradays cage. Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz). RF Generator e.g. PM5326 Ri=50? Bandpass 25

11、0Hz-15kHz e.g. 7122 707 48001 LF Voltmeter e.g. PM2534 DUT RF Generator e.g. PM5326 S/N and distortion meter e.g. Sound Technology ST1700B Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz). Ri=50? Tuner FM MEASUREMENT SETUP 1-4 SERVICE AIDS GBWARN

12、ING All ICs and many other semi-conductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wrist wrap with resistance. Keep components

13、 and tools also at this potential. ESD CLASS 1 LASER PRODUCT GB Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified, be used Safety components are marked by the symbol !. Lead free Set remains closed! N Y Play a CD for

14、 at least 10 minutes Y playability ok ? N playability ok ? add Info for customer SET OK check playability N Y playability ok ? check playability check playability return set Customer complaint CD related problem fast lens cleaning 1 2 3 For flap loaders (= access to CD drive possible) cleaning metho

15、d 4 is recommended INSTRUCTIONS ON CD PLAYABILITY 2 - 1 Exchange CDM 1- 4 For description - see following pages 1 PLAYABILITY CHECK For sets which are compatible with CD-RW discs use CD-RW Printed Audio Disc.7104 099 96611 TR 3 (Fingerprint) TR 8 (600 Black dot) maximum at 01:00 playback of these tw

16、o tracks without audible disturbance playing time for: Fingerprint10seconds Black dot from 00:50 to 01:10 jump forward/backward (search) within a reasonable time For all other sets use CD-DA SBC 444A.4822 397 30245 TR 14 (600 Black dot) maximum at 01:15 TR 19 (Fingerprint) TR 10 (1000 wedge) playbac

17、k of all these tracks without audible disturbance playing time for: 1000 wedge10seconds Fingerprint10seconds Black dot from 01:05 to 01:25 jump forward/backward (search) within a reasonable time 2 CUSTOMER INFORMATION It is proposed to add an addendum sheet to the set which informs the customer that

18、 the set has been checked carefully - but no fault was found. The problem was obviously caused by a scratched, dirty or copy-protected CD. In case problems remain, the customer is requested to contact the workshop directly. The lens cleaning (method 3) should be mentioned in the addendum sheet. The

19、final wording in national language as well as the printing is under responsibility of the Regional Service Organizations. 4 LIQUID LENS CLEANING Because the material of the lens is synthetic and coated with a special anti-reflectivity layer, cleaning must be done with a non-aggressive cleaning fluid

20、. It is advised to use “Cleaning Solvent The actuator is a very precise mechanical component and may not be damaged in order to guarantee its full function. Clean the lens gently (dont press too hard) with a soft and clean cotton bud moistened with the special lens cleaner. The direction of cleaning

21、 must be in the way as indicated in the picture below. Before touching the lens it is advised to clean the surface of the lens by blowing clean air over it. This to avoid that little particles make scratches on the lens. INSTRUCTIONS ON CD PLAYABILITY 2 - 2 DISASSEMBLY DIAGRAM VIEW 3 - 13 - 1 DISPLA

22、Y PCB MAIN PCB CASS DECK PCB SET BLOCK DIAGRAM 4 - 14 - 1 SET WIRING DIAGRAM 5 - 15 - 1 6-16-1 CIRCUIT DIAGRAM - MAIN BOARD AF/AMP PART 6-26-2 CIRCUIT DIAGRAM - MAIN BOARD CD/MP3 PART 6-36-3 CIRCUIT DIAGRAM - MAIN BOARD TUNER PART 6-46-4 LAYOUT DIAGRAM - MAIN BOARD TOP SIDE 6-56-5 LAYOUT DIAGRAM - M

23、AIN BOARD BOTTOM SIDE 7-1 7-1 CIRCUIT DIAGRAM - DISPLAY BOARD 7-27-2 LAYOUT DIAGRAM - DISPLAY BOARD TOP SIDE 7-37-3 LAYOUT DIAGRAM - DISPLAY BOARD BOTTOM SIDE 8-18-1 CIRCUIT DIAGRAM - CASS DECK BOARD 9-19-1 SET EXPLODED VIEW DIAGRAM 8-28-2 LAYOUT DIAGRAM - CASS DECK BOARD 9-19-1 SET EXPLODED VIEW DI

24、AGRAM 9 - 2 MECHANICAL PARTSLIST 102996510019018LCD BRACKET 103996510019019LCD LIGHT GUIDE 080996510020195CASS DECK 081994000005398CD MECHANISM DA11B3VF 201996510020196FRONT CABINET 202996510020197REAR CABINET 203996510020198CD TRAY 204996510020199AC CORD BRACKET 205996510018975LEFT KEY BRACKET 2069

25、96510018976RIGHT KEY BRACKET 207996510020200VOL UP-DOWN BRACKET 208996510020201CD DOOR 209996510020202MP3 LINE DECORATE PLATE 210996510020203CASSETTE KEY DOOR 211996510020204CASSETTE DOOR 212996500039787LASER COVER (FOR SANYO CD) 213996510020205PRESET - KEY 214996510020206VOL. UP-DOWN KNOB 215996510

26、020207PRESET + KEY 216996510020208PLAY KEY 217996510020209STOP KEY 218996510020210REVIEW KEY 219996510020211NEXT KEY 220994000001295DAMPER GEAR ASSY 221996510020212SOURCE KEY221996510020212SOURCE KEY 223996510020213PUSH DECORATE RING 224996510020214CASS KEY WITH HOLDER 225996510020215MP3 LINE DECORA

27、TE PLATE J0029965100066527P FFC 1MM L=150MM (AB) J00399400000448716P FFC 1MM L=170MM J009! 996510000909AC CORD VDE APP 2M J010996510018969FM ANT L=1.5M T001! 996510018966TRANSFORMER VDE EI57 230V ACCESSORIES J011996510002103CONN. CORD 3.5 ST/PLUGx2 500mm RC996510018965REMOTE CONTROL S001996510040164

28、SPEAKER BOX Note:Only these parts mentioned in the list are normal service parts. ELECTRICAL PARTSLIST MAIN BOARD ASSEMBLY CON3996510005450SPK JACK PT-22V11A F1! 994000000586GLASS FUSE W/LEAD 3.15A/250V JACK1994000004369PHONE JACK TC38-063-05-0 SW1994000003093CD DOOR SWITCH 1P1T DTS-03 X699651001896

29、1CRYSTAL 75KHZ 12.5PF X801994000004551CRYSTAL 16.9344MHZ +-20PPM IC1996510000882IC TFA9842BJ IC2996510014303IC UE2314 IC802994000004622IC LA6548NH Q10996510018960TRANSISTOR ST8050C Q11994000004145TRANSISTORS B772Y (160-320) Q12996510010292SMD TRANSISTORS MMBT3904 Q17996510010292SMD TRANSISTORS MMBT3

30、904 Q18996510010292SMD TRANSISTORS MMBT3904 Q2996510010292SMD TRANSISTORS MMBT3904 Q22994000004145TRANSISTORS B772Y (160-320) Q24996510018960TRANSISTOR ST8050C Q28996510010292SMD TRANSISTORS MMBT3904 Q3996510010292SMD TRANSISTORS MMBT3904 Q32996510010292SMD TRANSISTORS MMBT3904 Q4996510010292SMD TRA

31、NSISTORS MMBT3904 Q5996510018960TRANSISTOR ST8050C Q7996510010292SMD TRANSISTORS MMBT3904Q7996510010292SMD TRANSISTORS MMBT3904 Q702994000004145TRANSISTORS B772Y (160-320) Q8996510020216TRANSISTORS D882F Q9996510018960TRANSISTOR ST8050C U11996510000881IC TB2132FNG U2996510018852IC UTC7808 U339965100

32、00880IC LM78L08 U801996510006679IC (SANYO) LC786921W-UPHI-E 10 - 1 ELECTRICAL PARTSLIST FRONT BOARD ASSEMBLY D5996500042438LED LAMP 2x5x7mm (WHITE) JACK3994000001244V/PHONE JACK 3.5MM LCD1996510019017LCD DISPLAY Q1996510010292SMD TRANSISTORS MMBT3904 Q14994000003937SMD TRANSISTORS PMBT3906 Q15996510

33、010292SMD TRANSISTORS MMBT3904 REM1994000004367OPTIC SENSER FM-6038TM2-5AN SW1996500042444TACT SWITCH 6x6mm 4.3mm SW10996500042444TACT SWITCH 6x6mm 4.3mm SW11996500042444TACT SWITCH 6x6mm 4.3mm SW12996500042444TACT SWITCH 6x6mm 4.3mm SW13996500042444TACT SWITCH 6x6mm 4.3mm SW14996500042444TACT SWITC

34、H 6x6mm 4.3mm SW2996500042444TACT SWITCH 6x6mm 4.3mm SW3996500042444TACT SWITCH 6x6mm 4.3mm SW4996500042444TACT SWITCH 6x6mm 4.3mm SW5996500042444TACT SWITCH 6x6mm 4.3mm SW6996500042444TACT SWITCH 6x6mm 4.3mm SW7996500042444TACT SWITCH 6x6mm 4.3mm SW8996500042444TACT SWITCH 6x6mm 4.3mm SW99965000424

35、44TACT SWITCH 6x6mm 4.3mm U10996510020193MCU IC GY667 U8996510020192IC BR24C02U8996510020192IC BR24C02 U9994000002839IC LM1117S-3.3 X3994000004615CRYSTAL 32.768KHZ 12.5PF X4996510020194CRYSTAL 8.0MHZ CASSETTE BOARD ASSEMBLY IC505994000004533IC YD7312 L25994000004538I.F.T 10148BK7 Q509996510010337TRANSISTOR BC337-40 Q510996510010337TRANSISTOR BC337-40 Q511996510010292SMD TRANSISTORS MMBT3904 Q512996510018960TRANSISTOR ST8050C SW201994000003656PUSH SWITCH PS-102D13-NS Note:Only these parts mentioned in the list are normal service parts. 10 - 2