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1、SERVICE MANUALCD/CDR MULTIPLE COMPACT DISC RECORDERNo.A0013Oct. 2001COPYRIGHT 2001 VICTOR COMPANY OF JAPAN, LTD.XL-R2010BKXL-R2010BKThis service manual is printed on 100% recycled paper.ContentsSafety precautions - 1-2Preventing static electricity - 1-3Importance admistering pointon the safety - 1-4
2、Precautions for service - 1-5Disassembly method - 1-6Confirm method of operation - 1-17Description of major ICs - 1-20Area SuffixJ - U.S.A.C - CanadaSTANDBY/ONCD RECPLAYMODERECREC MUTINGRECSOURCE MENUPITCH 0CHANCELREPEAT CDPITCH+SETPITCH-RM- SXLR2010A REMOTE CONTROLCDRCD EDIT FINALIZE DISPLAY1 24 57
3、 836910 +10FADE SYNCHROCONTROLSTANDBYSTANDBY/ONMAXMINLEVEL PHONESPLAY MODE CD EDITREC SOURCESELECTORCD RECSTOP PLAY PAUSEREC SOURCEDIGITAL CD LINE MICOPEN/CLOSEOPEN/CLOSECANCELSETMENUPAUSEREC/REC MUTINGPLAYSTOPSYNCHROFINALIZEMIX BLANCE CDLINELINEMICMICMULTI JOG/REC LEVEL+-Because the CD-R/RW mechani
4、sm unit is a unit exchange,Moreover, the Disassembly method,Adjustment method,Description of major ICs,Standard schematic diagram,Printed circuit board,Block diagram of the CD-R/RWmechanism unit is not described. XL-R2010BK1-21. This design of this product contains special hardware and many circuits
5、 and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be performed by qualified personnel
6、only.2. Alterations of the design or circuitry of the product should not be made. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturers warranty and will further relieve the manufacture of responsibility for personal injury or prope
7、rty damage resulting therefrom.3. Many electrical and mechanical parts in the products have special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated
8、 for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the Parts List of Service Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use
9、of a substitute replacement which does not have the same safety characteristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards.4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the lik
10、e to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after
11、re-assembling.5. Leakage current check (Electrical shock hazard testing)After re-assembling the product, always perform an isolation check on the exposed metal parts of the product (antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is
12、safe to operate without danger of electrical shock.Do not use a line isolation transformer during this check.Plug the AC line cord directly into the AC outlet. Using a “Leakage Current Tester“, measure the leakage current from each exposed metal parts of the cabinet, particularly any exposed metal p
13、art having a return path to the chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.).Alternate check methodPlug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 ohms per volt or more sensitivity in the following manner. Connect a
14、 1,500 10W resistor paralleled by a 0.15 F AC-type capacitor between an exposed metal part and a known good earth ground.Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path
15、 to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Voltage measured any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.). 1. This equipment has been designed and manufactured to meet internati
16、onal safety standards.2. It is the legal responsibility of the repairer to ensure that these safety standards are maintained.3. Repairs must be made in accordance with the relevant safety standards.4. It is essential that safety critical components are replaced by approved parts.5. If mains voltage
17、selector is provided, check setting for local voltage.Good earth groundPlace this probe on each exposedmetal part.AC VOLTMETER(Having 1000 ohms/volts,or more sensitivity)1500 10W0.15 F AC TYPE!Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such
18、 burrs in the case of preforming repair of this system.In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the “ “ mark nearby are critic
19、al for safety. When replacing them, be sure to use the parts of the same type and rating as specified by the manufacturer. (Except the J and C version)XL-R2010BK1-3Preventing static electricityElectrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is dis
20、charged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.1. Grounding to prevent damage by static electricityStatic electricity in the work area can destroy the optical pickup (laser diode) in devices such as CD players. Be careful
21、 to use proper grounding in the area where repairs are being performed. 1.1. Ground the workbench1. Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it.1.2. Ground yourself1. Use an anti-stat
22、ic wrist strap to release any static electricity built up in your body. 1.3. Handling the optical pickup1. In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorted parts t
23、o their original condition. (Refer to the text.)2. Do not use a tester to check the condition of the laser diode in the optical pickup. The testers internal power source can easily destroy the laser diode. 2. Handling the traverse unit (optical pickup)1. Do not subject the traverse unit (optical pic
24、kup) to strong shocks, as it is a sensitive, complex unit. 2. Cut off the shorted part of the flexible cable after replacing the optical pickup. For specific details, refer to the replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take t
25、oo long a time when attaching it to the connector. 3. Handle the flexible cable carefully as it may break when subjected to strong force. 4. It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn itConductive material (conductive sheet) or iron plate(caption)A
26、nti-static wrist strapXL-R2010BK1-4Full Fuse Replacement MarkingGraphic symbol mark (This symbol means fast blow type fuse.)should be read as follows ;FUSE CAUTIONFOR CONTINUED PROTECTION AGAINST RISKOF FIRE, REPLACE ONLY WITH SAME TYPEAND RATING OF FUSES ;F901 : 1.6 A / 125 V F901 : 1.6 A / 125 VMa
27、rquage Pour Le Remplacement Complet De FusiblePRECAUTIONS SUR LES FUSIBLESPOUR UNE PROTECTION CONTINUE CONTRE DES RISQUES DINCENDIE, REMPLACER SEULEMENT PAR UN FUSIBLE DU MEME TYPE ;Le symbole graphique (Ce symbole signifie fusible de type a fusion rapide.)doit etre interprete comme suit ;Importance
28、 Admistering point on the Safety B925B911K3602K3601 K3600B3603B3604B3605B3606C111C114C115C151C171C172C182C211C214C215C251C271C272C282C352C356C361C362C365C366C380C381C501C502C543C802C804C812C830C840C872C874C881C902C903C906C907C908C909C913C914C916C917C918C919C920C921C922C923C924C960C961C962C963C964C96
29、5C966C967C970C973C974C975C977C979C980C981C982C983C984C985C987C989C997C1301 C1302C1303C1312C1505C2301C2302C2303C2505CN501CN505CN615CN616B434CN712 CN711CN721CN722CN723B163CP951D812D901D902 D903D904D905D907D910D912D913D921D951D952D953D954D956D957D960D970D971D972D973D974EP951FC901FC902IC502IC901IC951J35
30、1J352J353J354 J541J871K801K901R973L951L952L953L955L957L958L959L960P901PC901PC902Q181Q182Q183Q191Q281Q282Q283Q501Q541Q542Q821Q822Q831Q832Q841Q842Q861Q862Q881Q921Q922Q965Q966Q1301Q2301R501R801R802R803R804R821R861R901R903R904R905R906R907R908R910R911R912R913R914R915R917 R918R919R952R954R956R969R972S531T
31、301T901T902X501X502EP801B904B407B62B901B906B910B907B46B233B42B104B49B926HS901HS922B146B933B147B923B530B103B999B139B11B304B165B101B503B401B102B601B302B204B510B305B201B502B504B6 B7B5B202B603B505B106B117B213B507B406B113B402B501 B405B303B149B404B506B403B214B3B307B105Q967B602B12B203B18B15B109B9B306B110B7
32、52B16B107WC102B17WC101B943B216B509 B409B128B327B412B413B324B131B129B130B512B408B56B13B433B524B45B138B47B48B143B148B44B43B234B914B915B757B758B235B331B10B706B328B332B39B620B330B618B58B619B756B27B145B142B329B38B134W900W900B310B137B40CP952B158B14B917B133B614C183B141B229B508B410B411B308B211B417B114B8B309
33、B326B115B1B230B29B28B226B215B210B132B30B32B608B751B34R974B31B525B924B526B929B934B432B755B615B36B166B24B205B23C990B514 B703B513B938B313B418B940B323B936B112 B322B206B610B111B517B122B121B754B935B939B422B701B916B612B942B325B941B605B419B609B702B212B222B912B33B607B613B705B144B918B913B21B416B511B20B116B604
34、B108B937B2Q369R390B312B905B127B209B208B207B919B320B928C994B22B944B909B217B753B51B920B125B60B945B932B611B224B120B64R909B154B931B236B124B521B140B947B119B948B54FC903FC904B150L901B151WC100B527B529B946B528CN900B57B123B53B435R975B169B155B153B35B3612B3613 B3611C394B135W901W901EP999EP998EP997C999C998B161B15
35、7W902W902W903W903W904W904B997B25B63C367B136B152C283B61B52B998Q361B37B118B55B156 B41Q980R981R982D980R980B26B126B301B50B159B160CN841B707B164B162B59B167B168W913W913B930B436F901XL-R2010BK1-5CN601 on mechanismboard Flexible wireShorting roundPlease refer to Removing the mechanism board and Removing the p
36、ickup of theDisassembly method . CD Mechanism assemblyPrecautions for ServiceHandling of Traverse Unit and Laser Pickup1. Do not touch any peripheral element of the pickup or the actuator.2. The traverse unit and the pickup are precision devices and therefore must not be subjected to strong shock.3.
37、 Do not use a tester to examine the laser diode. (The diode can easily be destroyed by the internal power supply of the tester.)4. To replace the traverse unit, pull out the metal short pin for protection from charging.5. When replacing the pickup, after mounting a new pickup, remove the solder on t
38、he short land which is provided at the center of the flexible wire to open the circuit.6. Half-fixed resistors for laser power adjustment are adjusted in pairs at shipment to match the characteristics of the optical block.Do not change the setting of these half-fixed resistors for laser power adjust
39、ment.Destruction of Traverse Unit and Laser Pickup by Static ElectricityLaser diodes are easily destroyed by static electricity charged on clothingor the human body. Before repairing peripheral elements of the traverseunit or pickup, be sure to take the following electrostatic protection:1. Wear an
40、antistatic wrist wrap.2. With a conductive sheet or a steel plate on the workbench on whichthe traverse unit or the pick up is to be repaired, ground the sheetor the plate.3. After removing the flexible wire from the connector (CN601), short-circuit the flexible wire by the metal clip.4. Short-circu
41、it the laser diode by soldering the land which is providedat the center of the flexible wire for the pickup. After completing the repair, remove the solder to open the circuit.Because the CD-R/RW mechanism unit is a unit exchange,the pick-up need not be detached alone. Moreover, the Disassembly meth
42、od,Adjustment method,Description of major ICs,Standard schematic diagram,Printed circuit board,Block diagram of the CD-R/RWmechanism unit is not described. XL-R2010BK1-6Remove the four screws A on both sides of the body.Remove the two screws B on the back of the body.Remove the top cover from behind
43、 in the direction of the arrow while pulling its sides outwards. Disengage the three joints a with the front panel section.1.2.3.Disassembly methodRemoving the top cover (See Fig.1)Prior to performing the following procedure, remove the top cover.Insert a Philips screwdriver into the hole of the cha
44、ssis base on the bottom and turn it as shown in the figure. The tray will move forward.Pull out the tray manually.Release the joint b on each side of the fitting upward, then remove the fitting from the tray.Push and return the tray.1.2.3.4.Removing the fitting of the CD mechanism section (See Fig.2
45、 to 5)Fig.1Fig.2Fig.3Fig.4Fig.5Joints a Top coverA 2A 2B(Bottom)Front panel assemblyCD mechanism assemblyFittingCD mechanism assemblyFront panel assemblyJoint bJoint bFittingTrayFront panel assemblyCD mechanism assemblyTrayHole of the CD mechanism section to pull out the trayXL-R2010BK1-7Prior to pe
46、rforming the following procedure, remove the top cover.Push the slide cam c until it stops through the slot on the left side of the CD-R/RW mechanism assembly.Pull out the tray manually.Release the joint d on each side of the fitting upward, then remove the fitting from the tray.Push and return the
47、tray.1.2.3.4.Removing the fitting of the CD-R/RW mechanism section (See Fig.6 to 9)CD-R/RW mechanismassemblyFig.6Fig.7Fig.8Fig.9Joint dJoint dFittingTrayCD-R/RW mechanism assemblyTrayFront panel assemblySlide cam cSlotCD-R/RW mechanism assemblyFront panel assemblyFittingCD-R/RW mechanism assemblySlo
48、t of the CD-R/RW mechanism section to pull out the trayXL-R2010BK1-8Prior to performing the following procedure, remove the top cover and both fittings of the CD mechanism section and the CD-R/RW mechanism section.Disconnect the card wires from connector CN501, CN841 and the wires from CN711 and CN7
49、12 on the main board from above.Remove the screw C and the screw D attaching the headphone board and the mic board on the top of the body.Remove the four screws E attaching the right and left foot at the bottom.Remove the two screws F and the screw G attaching the front panel assembly at the bottom.Disengage the joint e on the bottom and the joints f on each side