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1、SERVICE MANUALAUDIO/VIDEO CONTROL RECEIVERNo.20939Apr. 2001COPYRIGHT 2001 VICTOR COMPANY OF JAPAN, LTD.RX-6510VBKRX-6510VBKCCanadaArea SuffixContentsSafety precautions -1-2Importance administering point on the safety - 1-3Disassembly method -1-4Adjustment method -1-9Description of major ICs -1-10 19
2、ADJUSTRX-6510V AUDIO/VIDEO CONTROL RECEIVERSETTINGMASTER VOLUMECONTROLDOWN UPBASS BOOSTINPUTANALOG/DIGITALSPEAKERS ON/OFFDSP MODEPHONESSURROUND ON/OFFFM/AM TUNINGSTANDBYPOWERFM/AM PRESET FM MODEMEMORYINPUT ATTDIGITALDIGITALSURROUND12COMPULINKRemoteDVD VCR TV SOUNDCD TAPE/CDRSOURCE NAMEFM/AMCONTROL+2
3、31564897/P0 +1010BASS BOOST EFFECTMENUENTERTEST + REARL SOUND SUB WOOFER + REAR R +MUTINGCH TV VOLPLAYSTOP/REW FF/VOLUMECATV/DBSTV/VIDEORECPAUSEPAUSERETURN FM MODE 100+CONTROLA/V CONTROL RECEIVERRM-SRX6510JCATV/DBS VCR TV AUDIODSPMODE INPUTON/OFFDVD CDTAPE/CDRTREBLETV SOUND VCRFM/AMBASSSURROUND ANAL
4、OG/DIGITAL SLEEPPOWER POWER POWER POWER+ CENTER TUNING+ + DIGITALRX-6510VBK1-21. This design of this product contains special hardware and many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writi
5、ng by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be performed by qualified personnel only.2. Alterations of the design or circuitry of the product should not be made. Any design alterations of the product should not be made. Any desi
6、gn alterations or additions will void the manufacturers warranty and will further relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.3. Many electrical and mechanical parts in the products have special safety-related characteristics. These characteri
7、stics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the Parts List of Service Man
8、ual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety characteristics as the recommended replacement parts shown in the Parts List of Serv
9、ice Manual may create shock, fire, or other hazards.4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. Whe
10、n service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after re-assembling.5. Leakage currnet check (Electrical shock hazard testing)After re-assembling the product, always perform an isolation check on the ex
11、posed metal parts of the product (antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.Do not use a line isolation transformer during this check.Plug the AC line cord directly into the
12、 AC outlet. Using a “Leakage Current Tester“, measure the leakage current from each exposed metal parts of the cabinet, particularly any exposed metal part having a return path to the chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.).Alternate check methodP
13、lug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 ohms per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15 F AC-type capacitor between an exposed metal part and a known good earth ground.Measure the AC voltage acro
14、ss the resistor with the AC voltmeter. Move the resistor connection to eachexposed metal part, particularly any exposed metal part having a return path to the chassis, and meausre the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. voltage measured
15、 Any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.). 1. This equipment has been designed and manufactured to meet international safety standards.2. It is the legal responsibility of the repairer to ensure that these safety standards are maintained.3. Repairs must be made
16、in accordance with the relevant safety standards.4. It is essential that safety critical components are replaced by approved parts.5. If mains voltage selector is provided, check setting for local voltage.Good earth groundPlace this probe on each exposedmetal part.AC VOLTMETER(Having 1000 ohms/volts
17、,or more sensitivity)1500 10W0.15 F AC TYPE!Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system.In regard with component parts appearing on the silk-screen printed side (parts side) of the P
18、WB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the “ “ mark nearby are critical for safety. When replacing them, be sure to use the parts of the same type and rating as specified by the manufacturer. (Except the JC version)htt
19、p:/getMANUAL.comRX-6510VBK1-3Caution: For continued protection against risk offire, replace only with same type 6.3A/125V forF201, 2A/125V for F202 and F203. This symbolspecifies type of fast operating fuse.Precaution: Pour eviter risques de feux, remplacezle fusible de surete de F201 comme le meme
20、typeque 6.3A/125V, et 2A/125V pour F202 et F203. Ce sont des fusibles suretes qui functionnes rapide.Importance administering point on the safety FC211FC212R1EP1B106B105B104TA201TA202PW104PW102PW105PW103PW101B103B102B101B108B107B109B110CN251D205FC221FC222FC231FC232R201RY201110111 112113 114120121122
21、 130131B192B191B160B1596.3A-125V2A-125V2A-125VF 201F 203F 202LVA1029-A9LVA1029-A7RX-6510VBK1-4Remove the four screws A attaching the top cover on both sides of the body.Remove the three screws B on the back of the body.Remove the top cover from behind in the direction of the arrow while pulling both
22、 sides outward.1.2.3.Disassembly methodRemoving the top cover (See Fig.1)Prior to performing the following procedure, remove the top cover.Remove the power cord stopper from the rear panel by moving it in the direction of the arrow.Remove the twenty screws E attaching the each boards to the rear pan
23、el on the back of the body.Remove the four screws F attaching the rear panel on the back of the body.1.2.3.Removing the rear panel (See Fig.4)Prior to performing the following procedure, remove the top cover.Disconnect the card wire from connector CN402 on the audio board and CN201 on the power supp
24、ly board in the front panel assembly.Cut off the tie band fixing the harness.Remove the three screws C attaching the front panel assembly.Remove the four screws D attaching the front panel assembly on the bottom of the body. Detach the front panel assembly toward the front.1.2.3.4.Removing the front
25、 panel assembly (See Fig.2 and 3)Fig.1Fig.2Fig.3Fig.4A 2A 2BTop coverCPower supply boardAudio boardCN402MainboardTie bandDEEF EFFCord stopperCFront panel assemblyFront panel assemblyDRear panelCN201FEEEERX-6510VBK1-5Prior to performing the following procedure, remove the top cover and the rear panel
26、.Cut off the tie band fixing the harness.Disconnect the DSP board from connector CN481 on the audio board.Disconnect the audio input board, DVD board Video board and the S video board from connector CN421, CN431,CN441 and CN461 on the audio board.Disconnect the tuner board from connector CN411 on th
27、e audio board.1.2.3.4.Removing each board connected to the rear side of the audio board(See Fig.5 to 8)Fig.5Fig.6Fig.7Fig.8CN411Tie bandDSPboardDVDboardVideo boardTunerboardAudioinputboardDSP boardCN481CN441CN431CN421CN481CN421CN431CN441CN411Tie bandCN421CN431CN441AudioinputboardDVDboardVideo boardT
28、unerboardAudioboardCN461S Video boardCN461S Video boardCN461RX-6510VBK1-6Prior to performing the following procedure, remove the top cover and the rear panel.Removing the audio board (See Fig.9)Disconnect the card wire from connector CN402 on the audio board.Disconnect the relay board from the audio
29、 board and the power supply board. (CN291,CN491)Disconnect the harness from connector CN473, CN471, CN472, and CN385.Remove the three screws G attaching the audio board assembly.Remove the screw H attaching the audio board assembly.1.2.3.4.5.Remove the ten screws K and four screws L attaching the he
30、at sink.Remove the two screws L attaching the heat sink from the rear side of main board.1.2.Removing the Heat sink (See Fig.11 to 12)Prior to performing the following procedure, remove the top cover, the rear panel and audio board.Disconnect the harness from connector CN241 and CN203 on the power s
31、upply board respectively.Remove the four screws I and the two screws J attaching the main board.1.2.Removing the main board (See Fig.10)Fig.9Fig.10Fig.11 Fig.12powersupply boardPower / FuseboardRelay board CN473Audio boardMain boardrear sideMainboardHeat sink CN291CN203CN491 HGCN471CN385CN402CN472Po
32、wer transformerGGCN241IIIIJJLLKKKLLRX-6510VBK1-7Prior to performing the following procedure, remove the top cover and the rear panel.Remove the screw N attaching the power / fuse board.Unsolder the power cord and other harnesses connected to the power / fuse board.1.2.Removing the power / fuse board
33、(See Fig.13)Prior to performing the following procedures, remove the top cover.Unsolder the two harnesses connected to the power transformer.Disconnect the harness from connector CN251 and unsolder the harnesses connected to FW201 on the power transformer board.Remove the four screws M attaching the
34、 power transformer.1.2.3.Removing the power transformer(See Fig.13)Prior to performing the following procedure, remove the top cover and the front panel.Remove the one nut attaching the headphone jack of the power supply board on the front side of the body.Disconnect the harness connected to connect
35、or CN241,CN201,CN203 and CN291 on the power transformer board (If necessary, cut off the band fixing the harness on the side of the base chassis).Remove the three screws O attaching the power supply board and pull out the power supply board from the front bracket backward.Unsolder the three harnesse
36、s connected to the power supply board.1.2.3.4.Removing the power supply board (See Fig.14 and 15)Fig.13Fig.14Fig.15Powersupply boardCN251Power transformerMCN241SolderMSolderSolderNPower / fuse boardPower cordPower supplyboardNutHeadphone jackHeadphone jackTie bandSolderOOOSolderCN201CN291HookPower t
37、ransformerboardFW201CN203RX-6510VBK1-8Prior to performing the following procedure, remove the top cover and the front panel assembly.Pull out the volume knob on the front side of the front panel and remove the nut attaching the system control board.Remove the two screws P attaching the power switch
38、board.Disconnect the harness from connector CN714 on the power switch board.Remove the six screws Q attaching the system control board on the back of the front panel.On the back of the front panel, release the eight joints by pushing the joint tabs inward. Remove the operation switch panel toward th
39、e front.Release the two hook attaching the system control board.1.2.3.4.5.6.Removing the system control board / power switch board (See Fig.16 to 18)Fig.16Fig.17Fig.18Front panel assemblyNutVolume knobSystem control boardPower switchboardQQCN714PJointJointJoint Joint Joint JointHookHookOperation swi
40、tch panelJointJointRX-6510VBK1-9Adjustment method1.Set the volume control to minimum during this adjustment.(No signal & No load)2.Set the surround mode OFF.2.Turn VR301 and VR302 fully counterclockwise to warm up before adjustment.If the heat sink is already warm from previous use the correct adjus
41、tment can not be made.3.For L-ch,connect a DC voltmeter between TP301s B216 and B217 (Lch)And,connect it between TP302s B218 and B219(Rch).4.30 minutes later after power on, adjust VR301 for L-ch, or VR302 for R-ch so that the DC voltmeter value has 1mV10mV.1.Tuner rangeFM 87.5MHz108.0MHz AM(MW) 530
42、kHz1710kHzTuner sectionPower amplifier sectionTP302(Rch)VR301 (Lch)VR302 (Rch)Heat sinkAdjustment of idling currentMeasurement location TP301(Lch) , TP302(Rch)Adjustment part VR301(Lch) , VR302(Rch)AttentionThis adjustment does not obtain a correct adjustment value immediately after the amplifier is
43、used (state that an internal temperature has risen). Please adjust immediately after using the amplifier after turning off the power supply of theamplifier and falling an internal temperature. * It is not abnormal though the idling current might not become 0mA even if it is finished to turn variable
44、resistance (VR301,VR302) in the direction of counterclockwise. TP301(Lch)RX-6510VBK1-101234567891011333231302928272625242312 13 14 15 16 17 18 19 20 21 2244 43 42 41 40 39 38 37 36 35 34SDOSI2CSMUTEBICKLRCKSDTI1SDTI2SDTI3SDTODAUXDFSDZF2/OVFRIN+RIN-LIN+LIN-ROUT1LOUT1ROUT2LOUT2ROUT3LOUT3NC DZFE TVDD D
45、VDDDVSSPDN TST NC ADIF CAD1 CAD0LOOP1 LOOP0/SDA/CDTIDIF1/SCL/CCLK DIF0/CSN P/S MCLK DZF1 AVSSAVDDVREFH VCOM1.Pin layoutAK4527B (IC601) : A/D,D/A converterDescription of major ICsAK4527BVQTop ViewNo.123456789101112131415161718Pin nameSDOSI2CSMUTEBICKLRCKSDTI1SDTI2SDTI3SDTODAUXDFSNCDZEFTVDDDVDDDVSSPDN
46、TSTSDTO Source Select Pin (Note 1)“L“ : Internal ADC output, “H“ : DAUX input Control Mode Select Pin“L“ : 3-wire Serial, “H“ : I2C BusSoft Mute Pin (Note 1)When this pin goes to “H“, soft mute cycle is initialized.When returning to “L“, the output mute releases.Audio Serial Data Clock PinInput Chan
47、nel Clock PinDAC1 Audio Serial Data Input PinDAC2 Audio Serial Data Input PinDAC3 Audio Serial Data Input PinAudio Serial Data Output PinSub Audio Serial Data Input PinDouble Speed Sampling Mode Pin (Note 1)“L“ : Normal Speed, “H“ : Double SpeedNo ConnectNo internal bonding.Zero Input Detect Enable
48、Pin“L“ : mode 7 (disable) at parallel mode,zero detect mode is selectable by DZFM2-0 bits at serial mode.“H“ : mode 0 (DZF is AND of all six channels)Output Buffer Power supply Pin, 2.7V5.5VDigital Power Supply Pin, 4.5V5.5VDe-emphasis Pin, 0VPower-Down & Reset PinWhen “L“, the AK4527B is powered-down and the control registers are reset to defaultstate. If the state of P/S or CAD0-1 changes, then the AK4527B must be reset by PDN.Test PinThis pin should be connected to DVSS.FunctionAK4527(1/2)I/OIIIII/OIIIOII-I-II2. Pin funct