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1、SERVICE MANUALNo.21046Dec. 2001COPYRIGHT 2001 VICTOR COMPANY OF JAPAN, LTD.Safety precautionsImportant for laser productsPreventing static electricityDisassembly method1-21-41-51-6Wiring connectionAdjustment methodDescription of major ICs 1-131-141-1634ContentsDVD DIGITAL CINEMA SYSTEMTH-A5RTH-A5RAr
2、ea suffixB - U.K.E - Continental EuropeEN - Northern EuropeEV - Eastern EuropeEE - Russian FederationSP-XCA5SP-XSA5 SP-XSA5XV-THA5R SP-WA5DIGITALSURROUNDDIGITALCOMPACTDIGITAL VIDEOSTANDBYAUDIO/FM MODEDSP VOLUME SOURCEDVD DIGITAL CINEMA SYSTEM TH-A5RSTANDBY/ONDISPLAY TV/VIDEOTOP MENUAUDIOONTUNER PRES
3、ETENTERVCR CHANNELTUNINGDVD FM/AM AUX MUTINGSTANDBY/ONVCRVCR CONTROLMENUTVAUDIO/FM MODE SUBTITLERETURN STEPOFFTV VOLUMETV CHANNELVOLUMEB.SEARCH F.SEARCHDOWN UPREW FFRM-STHA5RDVD CINEMA SYSTEMTH-A5R1-21. This design of this product contains special hardware and many circuits and components specially
4、for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be performed by qualified personnel only.2. Alterations of the
5、 design or circuitry of the product should not be made. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturers warranty and will further relieve the manufacture of responsibility for personal injury or property damage resulting there
6、from.3. Many electrical and mechanical parts in the products have special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, watta
7、ge, etc. Replacement parts which have these special safety characteristics are identified in the Parts List of Service Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacemen
8、t which does not have the same safety characteristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards.4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be separated from liv
9、e parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after re-assembling.5. Leakage c
10、urrnet check (Electrical shock hazard testing)After re-assembling the product, always perform an isolation check on the exposed metal parts of the product (antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without da
11、nger of electrical shock.Do not use a line isolation transformer during this check.Plug the AC line cord directly into the AC outlet. Using a “Leakage Current Tester“, measure the leakage current from each exposed metal parts of the cabinet, particularly any exposed metal part having a return path t
12、o the chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.).Alternate check methodPlug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 ohms per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor parall
13、eled by a 0.15 F AC-type capacitor between an exposed metal part and a known good earth ground.Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and meaus
14、re the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Voltage measured any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.). 1. This equipment has been designed and manufactured to meet international safety standards.2. I
15、t is the legal responsibility of the repairer to ensure that these safety standards are maintained.3. Repairs must be made in accordance with the relevant safety standards.4. It is essential that safety critical components are replaced by approved parts.5. If mains voltage selector is provided, chec
16、k setting for local voltage.Good earth groundPlace this probe on each exposedmetal part.AC VOLTMETER(Having 1000 ohms/volts,or more sensitivity)1500 10W0.15 F AC TYPE!Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of pref
17、orming repair of this system.In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the “ “ mark nearby are critical for safety. (This regul
18、ation does not correspond to J and C version.)TH-A5R1-31. Service should be performed by qualified personnel only.2. This equipment has been designed and manufactured to meet international safety standards.3. It is the legal responsibility of the repairer to ensure that these safety standards are ma
19、intained.4. Repairs must be made in accordance with the relevant safety standards.5. It is essential that safety critical components are replaced by approved parts.6. If mains voltage selector is provided, check setting for local voltage.1. This design of this product contains special hardware and m
20、any circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. 2. Any unauthorised design alterations o
21、r additions will void the manufacturers guarantee ; furthermore the manufacturer cannot accept responsibility for personal injury or property damage resulting therefrom.3. Essential safety critical components are identified by ( ) on the Parts List and by shading on the schematics, and must never be
22、 replaced by parts other than those listed in the manual. Please note however that many electrical and mechanical parts in the product have special safety related characteristics. These characteristics are often not evident from visual inspection. Parts other than specified by the manufacturer may n
23、ot have the same safety characteristics as the recommended replacement parts shown in the Parts List of the Service Manual and may create shock, fire, or other hazards.4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be separated from live part
24、s, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after re-assembling.!Burrs formed duri
25、ng molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system.(U.K only)TH-A5R1-4Important for laser products1.CLASS 1 LASER PRODUCT2.DANGER : Invisible laser radiation when open and inter lock failed or defeated. Avo
26、id direct exposure to beam.3.CAUTION : There are no serviceable parts inside theLaser Unit. Do not disassemble the Laser Unit. Replace the complete Laser Unit if it malfunctions.4.CAUTION : The compact disc player uses invisible laserradiation and is equipped with safety switches whichprevent emissi
27、on of radiation when the drawer is open and the safety interlocks have failed or are defeated. It is dangerous to defeat the safety switches.5.CAUTION : If safety switches malfunction, the laser is able to function.6.CAUTION : Use of controls, adjustments or performance of procedures other than thos
28、e specified herein may result in hazardous radiation exposure.REPRODUCTION AND POSITION OF LABELSWARNING LABELCLASS 1LASER PRODUCT!Please use enough caution not to see the beam directly or touch it in case of an adjustment or operationcheck.TH-A5R1-5Preventing static electricity1.Grounding to preven
29、t damage by static electricityElectrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.2.About the earth processing for the
30、destruction prevention by static electricity Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as CD players. Be careful to use proper grounding in the area where repairs are being performed. 2-1 Ground the workbenchGround the workbench by laying conduc
31、tive material (such as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it.2-2 Ground yourselfUse an anti-static wrist strap to release any static electricity built up in your body. 3. Handling the optical pickup1. In order to maintain quality during
32、transport and before installation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.)2. Do not use a tester to check the condition of the laser diode in the optical pickup. The tes
33、ters internal power source can easily destroy the laser diode. 4.Handling the traverse unit (optical pickup)1. Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit. 2. Cut off the shorted part of the flexible cable using nippers, etc. after replacing
34、 the optical pickup. For specific details, refer to the replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a time when attaching it to the connector. 3. Handle the flexible cable carefully as it may break when subjected to
35、strong force. 4. It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.Attention when traverse unit is decomposed*Please refer to “Disassembly method“ in the text for pick-up and how to detach the substrate. (caption)Anti-static wrist strapConductive mater
36、ial (conductive sheet) or iron plateSolder is put up before the card wire is removed from connector on the pick up board as shown in Figure. (When the wire is removed without putting up solder, the CD pick-up assembly might destroy.)Please remove solder after connecting the card wire with when you i
37、nstall picking up in the substrate.1.2.DVD loadingmechanismDVD loader boardPick up boardCard wireShort landConnectorDVD mechanism assembly (bottom side) (These two points are soldered respectively, and are made to short-circuit)TH-A5R1-6Remove the four screws A attaching the top cover on the both si
38、des of the body.Remove the two screws B on the back of the body.Remove the top cover from behind in the direction of the arrow while pulling both sides outward.1.2.3.Disassembly methodRemoving the top cover (See Fig.1)Prior to performing the following procedure, remove the top cover.Remove the one s
39、crew a and remove the earth wier.Remove the three screws C attaching the front panel assembly on the bottom of the body.Remove the two screws D attaching the front panel assembly on the both sides of the body.Remove the claw1, claw2 and claw3, and detach the front panel assembly toward the front.Dis
40、connect the card wire from the connector DW20 on the DSP board.1.2.3.4.5.Removing the front panel assembly (See Fig.2A, 2B and 3)Prior to performing the following procedure, remove the top cover.Cut off the tie band, if needed.Disconnect the power cord from the connector CW1 on the main board and pu
41、ll up the cord stopper upward.Notes: The power cord is exchangeable.1.2.Removing the power cord (See Fig.4)D(both side)Claw2 (both side)Fig.1Fig.2AFig.2BFig.3Fig.4A 2BTop coverCCClaw1Power cord stopperPower cord Tie bandFront panel assembly(bottom side)Front panel assemblyFront panel assembly(Inner
42、side)Rear panelClaw3DSP boardDisplay boarda(fixing the earth wire)DW20CW1TH-A5R1-7Prior to performing the following procedure, remove the top cover and power cord.Disconnect the harness from the connector NW11 on the DSP board.Remove the two screws F, four screws G, and five screws I attaching the e
43、ach boards to the rear panel.Remove the three screws J attaching the rear panel on the back of the body.1.2.3.Removing the rear panel (See Fig.7 and 8)Removing the tuner pack (See Fig.7 and 8)Prior to performing the following procedure, remove the top cover.Disconnect the card wire from the connecto
44、r CON01 on the tuner pack.Remove the two screws F attaching the tuner pack to the rear panel.1.2.Removing the fan motor (See Fig.7 and 8)Prior to performing the following procedures, remove the top cover .Disconnect the harness from the connector NW11 on the DSP board .Removing the two screws H atta
45、ching the fan motor on the rear panel.1.2.Prior to performing the following procedure, remove the top cover.Disconnect the card wire from the connector VW2 on the jack board.Remove the four screws G attaching the jack board to the rear panel.Disconnect the connector VW1 on the jack board and pull up
46、 the jack board.1.2.3.Removing the jack board (See Fig.7 and 8)Removing the DVD mechanism assembly(See Fig.5 and 6)Prior to performing the following procedure, remove the top cover.Disconnect the card wire from the connector J14 and J21 on the DVD MPEG board.Remove the two screws E attaching the DVD
47、 mechanism assembly and pull up with drawing out.Disconnect the harness from the connector J2 on the DVD loader board.1.2.3.FJJJGHIJ2Fig.5Fig.6Fig.8Fig.7DVD mechanism assemblyTuner packJackboardDSP boardFan motorNW11(on theDSP board)VW2VW1CON01Rear panelERear panelRear panelDVD mechanism assemblyJ14
48、J21DVDMPEGboardDVD loader boardTH-A5R1-8Prior to performing the following procedure, remove the top cover, front panel assembly, DVD mechanism assembly, jack board and DSP board.Disconnect the card wire from the connector CW4 and CW8 on the main board.Disconnect the harness from the connector CW3 on the main board.Remove the five screws I attaching the speaker terminals and jack to the rear panel (see fig.7).Remove the six screws K1 (short) and one screw K2 (long) attaching the main board.When the rear panel is not removed, pull up the main board from front side.