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1、SERVICE MANUAL CD/CDR MULTIPLE COMPACT DISC RECORDER No.A0035 Aug. 2002 COPYRIGHT 2002 VICTOR COMPANY OF JAPAN, LTD. XL-R5020BK XL-R5020BK Area Suffix J - U.S.A. XLR5020 CD/CDR MULTIPLE COMPACT DISC RECORDER MP3 PLAYBACK COMPACT DIGITAL AUDIO Recordable ReWritable MIN MAX COMPACT DIGITAL AUDIO CANCE
2、L REC SOURCE DISPLAY MENU 1 CD1 CD2 CD3 STANDBY/ON PLAY CD REC CD EDIT SYNCHRO FADE REC RM-SXL001J REMOTE CONTROL PITCH 0 PITCH FINALIZE REC MUTING MODE SET GROUP REPEAT CD CDR 4 7 10 2 5 8 3 6 9 10 GROUP CONTROL GROUPXL-R5020BK 2 TABLE OF CONTENTS 1 Important Safety Precautions . . . . . . . . . .
3、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.1 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.2 Warning . . . . . . . . . . . . . . .
4、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.3 Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.4 Critical part
5、s for safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.5 Preventing static electricity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.6 Ha
6、ndling the traverse unit (optical pickup) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.7 Importance admistering point on the safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.8 Precautions for S
7、ervice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2 Disassembly method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.1 Main
8、 body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3 MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9、. . . . . . 11 3.1 Changer mechanism assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 4 Confirm method of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10、 . . . . 19 4.1 Check mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 4.2 All release of set content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11、 . . . . . . . . . 19 4.3 Service menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 4.4 Running operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12、. . . . . . . . . . . . . . . 19 4.5 Display of version number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 4.6 Extension cord for diagnosis of changer mechanism unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13、. . . . . . 19 5 Description of major ICs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 5.1 AN22000A-W(IC601):RF & SERVO AMP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14、 . 20 5.2 BU4066BCF-X(IC831,IC841,IC861):Source selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 5.3 BU4052BCF-X(IC821):Channel switch controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 5.4 LB1641 (IC851,IC852) : DC
15、Motor driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 5.5 TC74HC00AF(IC301,IC311):Digital I/O selector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 5.6 BR24C01AFV-W-X (IC201) : EEPROM . . . . . . . . . .
16、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 5.7 LA6541-X (IC801) : Focus & Spindle & Feed & Tracking BTL driver . . . . . . . . . . . . . . . . . . . . . . . . . . 23 5.8 M66004SP(IC721):FL Driver. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17、. . . . . . . . . . . . . . . . . . . . . . . 24 5.9 MN35505-X (IC361) : DAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 5.10 TC9246F-X(IC404):Clock generation for digital audio . . . . . . . . . . . . . . . . . . . . . . . .
18、 . . . . . . . . . . . . . 26 5.11 TC74HCU04AF-W(IC331):Digital input selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 5.12 74VHC00MTC-X (IC406) : 2-input nand gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
19、 5.13 74VHC08SJ-X(IC407):2-input AND gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 5.14 TC94A02F-005(IC401) : MP3 Decoder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 5.15 TC9412AF(IC891) :
20、 Rec Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 5.16 MN662790RSC(IC651):Digital servo & processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 5.17 UPD780076GK-533(IC251):Unit microcompu
21、ter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 5.18 UPD784215AGF513(IC501):System controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 5.19 W24L010AJ-12-X (IC402) : SRAM . . . . . . . . . . . . . . . . . . . . .
22、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38XL-R5020BK 3 SECTION 1 Important Safety Precautions 1.1 Safety Precautions (1) This design of this product contains special hardware and many circuits and components specially for safety purposes. For continued protection, no changes sh
23、ould be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be performed by qualified personnel only. (2) Alterations of the design or circuitry of the product should not be made. An
24、y design alterations of the product should not be made. Any design alterations or additions will void the manufacturers warranty and will further relieve the manufacture of responsibility for personal injury or property damage resulting therefrom. (3) Many electrical and mechanical parts in the prod
25、ucts have special safety-related characteristics. These characteris- tics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special sa
26、fety characteristics are identified in the Parts List of Service Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a sub- stitute replacement which does not have the same safety characteristic
27、s as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards. (4) The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/
28、or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after reassembling. (5) Leakage shock hazard testing) After reassembling the produ
29、ct, always perform an isolation check on the exposed metal parts of the product (antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock. Do not use a line isolation transformer during th
30、is check. Plug the AC line cord directly into the AC outlet. Using a “Leakage Current Tester“, measure the leakage current from each exposed metal parts of the cabinet, particu- larly any exposed metal part having a return path to the chassis, to a known good earth ground. Any leakage current must n
31、ot exceed 0.5mA AC (r.m.s.). Alternate check method Plug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 ohms per volt or more sensitivity in the following manner. Connect a 1,500 ohm 10W resistor paralleled by a 0.15 F AC-type capacitor between an exposed metal part
32、and a known good earth ground. Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in
33、the AC outlet and repeat each measurement. Voltage measured any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.). 1.2 Warning (1) This equipment has been designed and manufactured to meet international safety standards. (2) It is the legal responsibility of the repairer to
34、ensure that these safety standards are maintained. (3) Repairs must be made in accordance with the relevant safety standards. (4) It is essential that safety critical components are replaced by approved parts. (5) If mains voltage selector is provided, check setting for lo- cal voltage. 1.3 Caution
35、Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of pre- forming repair of this system. 1.4 Critical parts for safety In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams
36、, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the “ “ mark nearby are critical for safe- ty. When replacing them, be sure to use the parts of the same type and rating as specified by the manufacturer. (Except the JC version)XL-R5020BK 4
37、 1.5 Preventing static electricity Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs. 1.5.1 Grounding to prevent dama
38、ge by static electricity Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as DVD players. Be careful to use proper grounding in the area where repairs are being performed. (1) Ground the workbench Ground the workbench by laying conductive material (suc
39、h as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it. (2) Ground yourself Use an anti-static wrist strap to release any static electricity built up in your body. (3) Handling the optical pickup In order to maintain quality during transport and bef
40、ore installation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.) Do not use a tester to check the condition of the laser diode in the optical pickup. The testers internal power
41、 source can easily destroy the laser diode. 1.6 Handling the traverse unit (optical pickup) (1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit. (2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical p
42、ickup. For specific details, refer to the replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a time when attaching it to the connector. (3) Handle the flexible cable carefully as it may break when subjected to strong force.
43、 (4)I t is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.XL-R5020BK 5 1.7 Importance admistering point on the safety XL-R5020BK 6 1.8 Precautions for Service 1.8.1 Handling of Traverse Unit and Laser Pickup (1) Do not touch any peripheral element of the
44、pickup or the actuator. (2) The traverse unit and the pickup are precision devices and therefore must not be subjected to strong shock. (3) Do not use a tester to examine the laser diode. (The diode can easily be destroyed by the internal power supply of the tester.) (4) To replace the traverse unit
45、, pull out the metal short pin for protection from charging. (5) When replacing the pickup, after mounting a new pickup, remove the solder on the short land which is provided at the center of the flexible wire to open the circuit. (6) Half-fixed resistors for laser power adjustment are adjusted in p
46、airs at shipment to match the characteristics of the optical block. Do not change the setting of these half-fixed resistors for laser power adjustment. 1.8.2 Destruction of Traverse Unit and Laser Pickup by Static Electricity Laser diodes are easily destroyed by static electricity charged on clothin
47、g or the human body. Before repairing peripheral elements of the traverse unit or pickup, be sure to take the following electrostatic protection: (1) Wear an antistatic wrist wrap. (2) With a conductive sheet or a steel plate on the workbench on which the traverse unit or the pick up is to be repair
48、ed, ground the sheet or the plate. (3) After removing the flexible wire from the connector (CN101), short-circuit the flexible wire by the metal clip. (4) Short-circuit the laser diode by soldering the land which is provided at the center of the flexible wire for the pickup. After completing the rep
49、air, remove the solder to open the circuit. Please refer to “Fig.2-4“ of “Disassembly method“ for details. XL-R5020BK 7 SECTION 2 Disassembly method 2.1 Main body 2.1.1 Removing the top cover (see Fig.1) (1) Remove the four screws A attaching the top cover on both sides of the body. (2) Remove the two screws B attaching the top cover on the back of the body. (3) Remove the top cover from the body by lifting the rear part of the top cover. ATTENTION: Do not break the front panel tab fitted to the top cover. Fig.1 2.1.2 Removing t
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