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1、Extension cord Parts No.CD mechanism(22P) W05-0618-00The MECHANISM OPERATION DESCRIPTION is the same as model KDC-S3007 and KDC-5050RG.Please refer to the service manual for model KDC-S3007(B51-7029-00) or KDC-5050RG(B51-7099-00).F1F1EJECTKDC-6016R45W 4XPWROFFTILOUDVOL ADJMENUDISPNAME.SSCAN RDM REP
2、D.SCN M.RDMDISCDISC PTYDABAUDEJECTKDC-5080RPWROFFTILOUDVOL ADJMENUDISPNAME.SSCAN RDM REP D.SCN M.RDMDISCDISC PTYDABAUD45W 4XKDC-5080R/RYKDC-6016REscutcheon assy(B07-2195-08)Front glass assy(B10-3215-08)Panel assy(A64-2092-08)Escutcheon assy(B07-2195-08)Front glass assy(B10-3214-08)Panel assy(A64-209
3、2-08)Plastic cabinet assy(A02-1494-08)Mounting hardware assy(J21-9585-08)Remote controller assy(A70-0883-05):KDC-6016RBattery(size:AAA)Not supplied asservice partsDC cord(E30-4868-08):KDC-6016RDC cord(E30-4869-08):KDC-5080R/RYScrew set(N99-1688-08)Screw set(N99-1689-08):KDC-6016R:KDC-6016R(J54-0611-
4、08)StayEscutcheon(J CAR)(B07-2186-08):KDC-6016R:KDC-5080R/RYAnt adapter(T90-0523-05)Lever(D10-4514-08)x2 2000-2 PRINTED IN JAPANB51-7593-00 (N)2209CD RECEIVERSERVICE MANUALKDC-5080R/RY,KDC-6016RKDC-5080R/RY,6016R2CONTENTSBLOCK DIAGRAM .3COMPONENTS DESCRIPTION . 4MICROCOMPUTERS TERMINAL DESCRIPTION .
5、 6TEST MODE . 8ATTENTION .9PC BORD .10SCHEMATIC DIAGRAM .17EXPLODED VIEW.25PARTS LIST .27SPECIFICATIONS .34KDC-5080R/RY,6016R3BLOCK DIAGRAMREARFRONTREARFRONTBU5VSW5V PNL5V AIDIO 8V SERVO7.5VILL 11VFRONT10K 10KREARFRONTREARFM AM CD CD-CH2POWER ICBU5VSW 5V PNL 5V AUDIO 8VSW 14V SERVO 7.5VILL 11VBU14VR
6、DS DETECTORTUNERANTE PROME-VOLNOISE AMPCDu-COMCD-CHRSTLCD-DrREMO KEY MATRIXLCDTU100, Q100-104IC1RST SWQ3IC2IC900IC901IC300IC150IC500Q1 Q5 Q622, 625Q621, 624 Q618, 620 Q612, 614, 615Q610, 611Q300-302CDAM(E)AM(M)FM(E)FM(M) CD-CH1250mV(E)(M) (E)(M)1200mVFM(M) CDAMFM(E) CD-CHFM(M) CDFM(E) AM(M) AM(E) CD
7、-CHFRONTREAR CD-CHCDAM(E)AM(M)FM(E)FM(M):730mV:560mV:1280mV:1660mV:2900mV:2930mV:400Hz 40KHz Dev:400Hz 75KHz Dev:1KHz 0dB:400Hz 30% Mod:1KHz 0dB:2690mV:670mV:1180mV:2650mV:2650mV:510mV:1530mV:2690mV:1180mV:670mV:1530mV:510mV:170mV:350mV:150mV:140mVAM+B FM+B SMETER SD SCL SDAIF COUNTREQ C REQ HDATACD
8、ATAHCLKCH-CONMUTERSTDATA SDATA LCEINHCLKSRQMUTECLKSW3SW2SW1DATASDATAHMO SWSTOPRSTLO/EJCSSDASCL:2930mVCD:2900mVCD-CH:560mV:730mV:1660mV:1280mVFM(E) AM(M) AM(E)FM(M)RDDAQUALRDCLAFCNOISEKDC-5080R/RY,6016R4COMPONENTS DESCRIPTIONcircle6MAIN UNITRef.No. Component Name Application/Function Operation/Condit
9、ion/CompatibilityIC1 784217AGF505 System MI-COM.IC2 S-80830ANNP Reset IC “Lo”: Detection voltage below 3.0VIC3 HD74HC27FP Mute logic 3 input NOR gate x3IC150 TDA7479D RDS decoderIC300 TDA7400D E-VOL. & N.C. MPXIC500 TDA7386 Power ICQ1 2SA1576A SW 5V ON when the base goes “Lo”.Q2 DTA124EUA Mute drive
10、r for Audio mute SW ON when the base goes “Lo”.Q3 DTA144EUA Changer reset SW ON when the base goes “Lo”.Q5 2SA1576A Panel 5V SW ON when the base goes “Lo” during the panel not detached.Q100 2SA1703-ANFM+B SWQ100 is turned ON when Q101s base goes “Hi”.Q101 DTC144EUA ON during FM reception.Q102 2SA170
11、3-ANAM+B SWQ102 is turned ON when Q103s base goes “Hi”.Q103 DTC144EUA ON during AM reception.Q104 2SC4081 Composite out bufferQ300 DTA124EUANoise detection time constant SWOFF during FM seek, ON during FM reception.Q301 DTC114TUA Q301 is turned On when Q300s emitter goes “Hi”.Q302 2SC4081 Noise buff
12、erQ303 DTC144EUA E-VOL. mute SW E-VOL. is muted when the base goes “Hi”.Q350A,B DTC343TK Audio mute SW Audio pre-outs are muted when the base goes “Hi”.Q351A,B DTC343TK Audio mute SW Audio pre-outs are muted when the base goes “Hi”.Q500 DTC114YUA SVR SW POWER IC RESET is activated when the base goes
13、 “Hi”.Q600 2SC4081 BU detection(Momentary power down detection) ON when the base goes “Hi” during BU applied.Q601 2SC4081 ACC detection ON when the base goes “Hi” during ACC applied.Q604 2SA1703-ANP CON SWQ604 is turned ON when Q607s base goes “Hi”.Q607 DTC114EUA ON during POWER ON mode except ALL O
14、FF mode.Q605 2SA1576AP CON protectionProtect Q604 by turning ON when P-CON output is grounded.Q606 DTA124EUA Prevents Q605 tuning ON during start-up after power ON.Q610 2SB1565(E,F)BU 5V AVRInverted darlington connection.Q611 2SC4081 ON during BU applied.Q612 2SD1760 Illumination AVR ON when the bas
15、e goes “Hi”.Q614 DTA124EUAIllumination AVR SW Q614 is turned ON when Q615s base goes “Hi”.Q615 DTC124EUAQ618 2SB1565(E,F)Servo AVRInverted darlington connection.Q620 2SC4081 Q618 is turned ON when Q620s base goes “Hi”.Q621 DTA124EUASW 14VAudio 8V AVR and Servo AVR ON/OFF control.Q624 DTC144EUA Q621
16、is turned ON when Q624s base goes “Hi”.Q622 2SB1565(E,F)Audio 8V AVRInverted darlington connection.Q625 2SC4081 Q622 is turned ON when Q625s base goes “Hi”.KDC-5080R/RY,6016R5COMPONENTS DESCRIPTIONcircle6CONTROL UNITRef.No. Component Name Application/Function Operation/Condition/CompatibilityIC900 L
17、C75883E LCD driver with key-matrixIC901 RS-171 Remote control ICQ900 DTA124EUA Remote SW ON when the base goes “Lo”.Q901 2SD2114K Key illumination green SW ON when the base goes “Hi”.Q902 2SD2114K Key illumination red SW ON when the base goes “Hi”.Q903 DTA124EUA Key-matrix permission SW ON when the
18、base goes “Lo”.circle6CD PLAYER UNIT(X32-4700-00)Ref.No. Component Name Application/Function Operation/Condition/CompatibilityIC1 AN8806SB RF amplifierGeneration of RF signal based on the signals from the APCcircuit and pickup, and generation of servo error(focusingerror and tracking error)signals.
19、Detection of dropout, anti-shock, track crossing and off-track conditions.IC2 MN662774KC3 CD signal processor bult-in MI-COM.Focusing, tracking, sled and spindle servo processing. Auto-matic adjustment(focusing, tracking, gain, offset andbalance)operations. Digital signal processing(DSP, PLL, sub-co
20、des, CIRC error correction, audio data interpolaration)operations.IC4 BA5917AFP BTL driver Focusing coil, tracking coil, spindle motor and sled motor driver.IC5 TA78L05F 5V AVRIC6 NJM4565MD Low pass filterQ1 2SB1188 APC LD power control.Q2 DTC124EUA P ON SW ON during the CD source selected.Q3 2SA136
21、2(Y) A.8V SW A8V line ON/OFF control.Q4 2SA1362(Y) D.5V SW D5V line ON/OFF control.Q5 DTC124EUA MOTOR ON SW ON during CD loading or eject action .Q8 DTC124EUA GAIN CONTROL SWKDC-5080R/RY,6016R6MICROCOMPUTERS TERMINAL DESCRIPTIONcircle6Terminal descriptionPinNo. Pin name I/O Description Processing Op
22、eration1 ST TYPE1 I IC2 setting terminal “Lo”: Initial value2 ST TYPE2 I IC2 setting terminal “Lo”: Initial value3 JS TYPE1 I Genuine/After market distinction terminal “Hi”: Genuine, “Lo”: After market4 TYPE1 I Destination type input terminal 15 TYPE2 I Destination type input terminal 26 TYPE3 I Des
23、tination type input terminal 37 NC O Not used8 NC O Not used9 VDD - Power supply connection terminal Connected to BU 5V lines.10 NC O Not used11 NC O Not used12 NC O Not used13 RDS DATA I Data input from the RDS decoder IC14 RDS QUAL I Quality input from the RDS decoder IC15 AFC O AFC control output
24、 “Hi”: During FM reception, “Lo”: During FM seek.16 FM/AM SD I SD input from the tuner pack “Hi”: Station detected, “Lo”: Not detected17 IF COUNT I Not used18 NC O Not used19 REMO I Data input from the remote control light sensor20 AM+B O AM+B control “Hi”: During AM reception.21 FM+B O FM+B control
25、 “Hi”: During FM reception.22 TEST - IC test terminal(Not used) Connected to GND23 IC2 SDA I/O Data input/output with the E-VOL. IC24 IC2 SCK O Clock output to the E-VOL. IC25 MUTE O Mute control output “Hi”: Mute ON, “Lo”: Mute OFF26 SW5V O SW 5V control output “Lo”: POWER ON mode or during CD load
26、ing or eject action.27 F/E DATA I/O Data input/output with the front end28 F/E CLK O Clock output to the front end29 CH CON O Changer control “Hi”: ON, “Lo”: Standby30 CH REQH O Request output to changers “Lo”: Request31 CD MUTE I Muting request from the MI-COM. of CD mecha. “Lo”: Mute request32 CD
27、MRST O Reset output to the MI-COM. of CD mecha. “Lo”: Reset33 CD MSTOP O Stop request to the MI-COM. of CD mecha. “Lo”: Stop34 CD LO/EJ I/O CD mecha. loading/Eject switching output “Lo”: Loading, “Hi”: Eject, “Hi-Z”: Stop35 CD LMON O CD mechanism loading motor control output “Hi”: CD loading or ejec
28、t action, “Lo”: other36 CD SW3 I Down & limit switch detection input “Hi”: Chucking, “Lo”: Pickup most inner position37 VDD - Power supply connection terminal Connected to BU 5V lines.38 X2 - Main clock resonator connection terminal39 X1 - Main clock resonator connection terminal40 VSS - Ground conn
29、ection terminal Connected to GND.41 XT2 - Sub clock resonator connection terminal42 XT1 - Sub clock resonator connection terminal43 RESET I Reset input terminal “Lo”: System reset44 NC O Not used45 RDS CLK I Clock input from the RDS decoder IC46 CH REQC I Request input from changers “Lo”: Request47
30、LCD DATAL I Data input from the LCD driver IC48 CD SW2 I 12cm disc detection terminalWhen 12cm disc was detected, the inputbecomes “Lo” temporarily.49 CD SW1 I Loading detection “Lo”: CD chucking.50 NC O Not usedKDC-5080R/RY,6016R7MICROCOMPUTERS TERMINAL DESCRIPTIONPinNo. Pin name I/O Description Pr
31、ocessing Operation51 AVDD - A/D converter power supply connection terminal Connected to BU 5V lines.52 AVREF0 - A/D converter reference voltage input terminal Connected to BU 5V lines.53 PHONE I PHONE detection input 1V or less: TEL MUTE, 2.5V or greater: NAVI MUTE54 NC I Not used Pull down to GND.5
32、5 NOISE I Noise detection input56 S-METER I S-meter input from the front end57 NC I Not used Pull down to GND.58 NC I Not used Pull down to GND.59 NC I Not used Pull down to GND.60 NC I Not used Pull down to GND.61 AVSS - A/D, D/A converter ground connection terminal Connected to GND.62 NC O Not use
33、d63 NC O Not used64 AVREF1 - D/A converter reference voltage input terminal65 CH DATAC I Data input from changers66 CH-DATAH O Data output to changers67 CH CLK I/O Clock input/output with changers68 LCD DATAL I Data input from the LCD driver IC69 LCD DATAS O Data output to the LCD driver IC70 LCD CL
34、K O Clock output to the LCD driver IC71 NC O Not used72 BEEP O BEEP sound output73 NC O Not used74 PNL DET1 I Panel detaching detection input “Hi”: Panel detached.75 NC O Not used76 LCD INH O INH output to the LCD driver IC “Lo”: LCD indication OFF.77 LCD CE O CE output to the LCD driver IC “Hi”: Ac
35、tive78 SRT SW1 I SRT position detection inputPanel : (SW1, SW2)=(Hi, Hi)Slide : (SW1, SW2)=(Hi, Lo)79 SRT SW2 I SRT position detection input Mask : (SW1, SW2)=(Lo, Lo)80 NC O Not used81 NC O Not used82 NC O Not used83 NC O Not used84 NC O Not used85 NC O Not used86 NC O Not used87 AMP SVR O Power lC
36、 reset outputWhen the momentary power down, after ACC OFF is detected andafter POWER OFF, the output goes “Hi” temporarily.88 AMP STBY O Power IC standby control output “Hi”: POWER ON mode89 AMP MUTE O Power IC mute control output “Lo”: Mute90 NC O Not used91 ILL ON O Illumination AVR ON/OFF control
37、 output “Hi”: AVR ON92 P ON O Microprocessor peripheral power supply control output “Hi”: ACC ON or during CD loading or eject action.93 SMALL I Small lights detection input “Lo”: During vehicle small lamps turn on.94 P ANT O Antenna control output “Hi”: During FM/AM reception.95 P CONT O Power cont
38、rol output “Hi”: POWER ON mode except ALL OFF mode.96 ACC DET I ACC detection input “Hi”: ACC OFF, “Lo”: ACC 0N97 BU DET I Momentary power down detection input “Hi”: When momentary power down detected or BU OFF, “Lo”: BU ON98 AMP CONT O External amp. control output99 NC O Not used100 VSS - Ground co
39、nnection terminal Connected to GND.KDC-5080R/RY,6016R8TEST MODETEST MODE SPECIFICATIONS(1) How to enter the test modeWhile holding the FM and Preset 6 keys simultaneously,reset the unit.All indicators and display segments are ON at the startof test mode.(2) How to exit from the test modeReset the un
40、it.(Note) The test mode cannot be canceled by turningAcc OFF, power OFF or momentary power down.(3) Test mode specifications of the CD receiverEach press of the Track Up key jumps to the followingtracks.No. 9 No. 15No. 10No. 11No. 12No. 13No. 14No. 9 (return to beginning)Pressing the Track Down key
41、jumps to the previous trackto the track being played.(4) AudioThe volume is -10 dB (displayed as 30).LOUD is OFF, and CRSC is also OFF whether the func-tion is provided or not.With the Bass/Treble and Balance/Fader controls,pressing the Up/Down key switch the setting alter-nately to:Full Boost Full
42、Cut Full Boost, Full RightFull Left Full Right, or Full Front Full Rear Full Front.With the high-pass filter, pressing the Up key sets itto Through/100 Hz/200 Hz and pressing the Down keysets it to 200 Hz/100 Hz/Through.Other adjustments function in the same way as nor-mal mode.(5) Backup current me
43、asurementWhen the unit is reset (backup turned on) while Acc isOFF or when Acc is turned OFF in test mode, the MUTEterminal goes on in 2 seconds, instead of 1.5 second.(The panel, CD, C and MD mechanisms are not acti-vated at this time.)(6) Security code registration after E2PROM replacementservicin
44、g (E/M type only)1. Enter the test mode. (See (1) How to enter the testmode.)2. Press the SRC key to set All OFF.3. Press and hold the AUDIO key for 1 second to entermenu mode.4. Press the FM/AM key to select “SECURITY“.5. Press and hold the Track Up/Down for 2 seconds.6. Enter the code by pressing
45、the Preset 1, 2, 3 and 4keys.Example: To enter “3510“,Press the Preset 1 key 4 times. Press the Preset 2 key 6 times. Press the Preset 3 key 2 times. Press the Preset 4 key once.7. Press and hold the DISPLAY key for 3 seconds todisplay “APPROVED“.8. Quit the test mode (See (2) How to exit from the t
46、estmode.)(7) How to clear the simple security code (K type only)1. While the code is requested, press and hold the DISPkey and press and hold the VOL Up key for 3 sec-onds.(“-“ disappears.)2. Enter “KCAR“ from the remote control unit. (Sameoperation as the 98 model) Press numeric key 5 twice then pr
47、ess the Track Upkey. (This enters “K“.) Press numeric key 2 three times then press the TrackUp key. (This enters “A“.) Press numeric key 2 once then press the Track Upkey. (This enters “A“.) Press numeric key 7 twice then press the Track Upkey. (This enters “R“.)3. The security is canceled and the unit enter