Jvc-RX-5020-VBK-Service-Manual电路原理图.pdf

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1、SERVICE MANUALAUDIO/VIDEO CONTROL RECEIVERNo.21065Feb. 2002COPYRIGHT 2002 VICTOR COMPANY OF JAPAN, LTD.RX-5020VBKRX-5022VSLRX-5020VBK/RX-5022VSLContentsSafety precautions -1-2Importance administering point on the safety-1-3Disassembly method -1-4Adjustment method -1-9Description of major ICs -1-1024

2、Area suffixJ - U.S.A.C - CanadaAs for RX-5022VSL the body is silver colorFM MODELPTYPTY SEARCHPTYDVD VCR TV SOUNDADJUSTAUDIO/VIDEO CONTROL RECEIVERSETTINGMASTER VOLUMECONTROLDOWN UPCD TAPE/CDRSOURCE NAMEINPUT DIGITALINPUT ANALOGSPEAKERS ON/OFFSURROUND MODEPHONESSURROUND ON/OFFFM/AM TUNINGSTANDBYFM/A

3、M PRESET FM MODEMEMORYINPUT ATTFM/AMDIGITALSURROUNDSTANDBY/ONUPDOWNUPDOWNRX-5020VBK/RX5022VSL1-21. This design of this product contains special hardware and many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless a

4、uthorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be performed by qualified personnel only.2. Alterations of the design or circuitry of the product should not be made. Any design alterations of the product should not

5、 be made. Any design alterations or additions will void the manufacturers warranty and will further relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.3. Many electrical and mechanical parts in the products have special safety-related characteristics

6、. These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the Parts L

7、ist of Service Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety characteristics as the recommended replacement parts shown in the

8、Parts List of Service Manual may create shock, fire, or other hazards.4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock an

9、d fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after re-assembling.5. Leakage currnet check (Electrical shock hazard testing)After re-assembling the product, always perform an isolati

10、on check on the exposed metal parts of the product (antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.Do not use a line isolation transformer during this check.Plug the AC line cord

11、 directly into the AC outlet. Using a “Leakage Current Tester“, measure the leakage current from each exposed metal parts of the cabinet, particularly any exposed metal part having a return path to the chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.).Alter

12、nate check methodPlug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 ohms per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15 F AC-type capacitor between an exposed metal part and a known good earth ground.Measure t

13、he AC voltage across the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and meausre the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measuremen

14、t. Voltage measured any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.). 1. This equipment has been designed and manufactured to meet international safety standards.2. It is the legal responsibility of the repairer to ensure that these safety standards are maintained.3. Re

15、pairs must be made in accordance with the relevant safety standards.4. It is essential that safety critical components are replaced by approved parts.5. If mains voltage selector is provided, check setting for local voltage.Good earth groundPlace this probe on each exposedmetal part.AC VOLTMETER(Hav

16、ing 1000 ohms/volts,or more sensitivity)1500 10W0.15 F AC TYPE!Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system.In regard with component parts appearing on the silk-screen printed side (p

17、arts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the “ “ mark nearby are critical for safety. (This regulation does not correspond to J and C version.)RX-5020VBK/RX5022VSL1-3Caution: For continued protection a

18、gainst risk offire, replace only with same type 6.3A/125V forF201, 2A/125V for F202 and F203.This symbol specifies type of fast operating fuse.Precaution: Pour eviter risques de feux, remplacezle fusible de surete de F201 comme le meme typeque 6.3A/125V, et 2A/125V pour F202 et F203.Ce sont des fusi

19、bles suretes qui functionnes rapide.Importance administering point on the safety Secondary partsPrimary partFC211FC212R1EP1B106B105B104TA201TA202PW104PW102PW105PW103PW101B103B102B101B108B107B109B110CN251D205FC221FC222FC231FC232R201RY201110111 112113 114120121122 130131B192B191B160B1596.3A-125V2A-125

20、V2A-125VF 201F 203F 202LVA1029-C9LVA1029-C76.3A-125VRX-5020VBK/RX5022VSL1-4Remove the four screws A attaching the top cover on both sides of the body.Remove the three screws B on the back of the body.Remove the top cover from behind in the direction of the arrow while pulling both sides outward.1.2.

21、3.Disassembly methodRemoving the top cover (See Fig.1)Prior to performing the following procedure, remove the top cover.Remove the power cord stopper from the rear panel by moving it in the direction of the arrow.Remove the seventeen screws E attaching the audio input board, DVD board, video board a

22、nd tuner board to the rear panel on the back of the body.Remove the four screws F attaching the rear panel on the back of the body.1.2.3.Removing the rear panel (See Fig.4)Prior to performing the following procedure, remove the top cover.Disconnect the card wire from connector CN402 on the audio boa

23、rd and CN201 on the power supply board in the front panel assembly.Cut off the tie band fixing the harness.Remove the three screws C attaching the front panel assembly.Remove the four screws D attaching the front panel assembly on the bottom of the body. Detach the front panel assembly toward the fr

24、ont.1.2.3.4.Removing the front panel assembly (See Fig.2 and 3)Fig.1Fig.2Fig.3Fig.4A 2A 2BTop coverCPower supply boardAudio boardCN402MainboardTie bandDEEFEEFFCord stopperCFront panel assemblyFront panel assemblyDRear panelCN201FEEERX-5020VBK/RX5022VSL1-5Prior to performing the following procedure,

25、remove the top cover and the rear panel.Cut off the tie band fixing the harness.Disconnect the digital signal board from connector CN481 on the audio board.Disconnect the audio input board, DVD board and the video board from connector CN421, CN431 and CN441 on the audio board.Disconnect the tuner bo

26、ard from connector CN411 on the audio board.1.2.3.4.Removing the digital signal board / audio input board / DVD board / video board and tuner board on the audio board(See Fig.5 to 8)Fig.6Fig.7CN421 CN431 CN441AudioinputboardDVDboardVideo boardFig.8CN441CN431CN421CN411Tie bandTunerboardFig.5CN411Tie

27、bandDigitalsignalboardDVDboardVideo boardTunerboardAudioinputboardCN481CN481CN421CN431CN441AudioboardDigitalsignalboardRX-5020VBK/RX5022VSL1-6Prior to performing the following procedure, remove the top cover and the rear panel.Removing the audio board (See Fig.9)Disconnect the card wire from connect

28、or CN402 on the audio board.Disconnect the relay board from the audio board and the power supply board. (CN291,CN491)Disconnect the harness from connector CN473, CN471, and CN472.Remove the three screws G attaching the audio board assembly.Remove the screw H attaching the audio board and main board.

29、1.2.3.4.5.Remove the ten screws K and four screws L attaching the heat sink.Remove the two screws M attaching the heat sink from the rear side of main board.1.2.Removing the Heat sink (See Fig.11 and 12)Prior to performing the following procedure, remove the top cover, the rear panel and audio board

30、.Disconnect the harness from connector CN241 and CN203 on the power supply board respectively.Disconnect the harness from connector CN251 on the power transformer board .Remove the four screws I and the two screws J attaching the main board.Removing the main board (See Fig.10)1.2.3.Fig.9Fig.10Fig.11

31、Fig.12powersupply boardRelay board CN473Audio boardMain boardrear sideMainboardHeat sink CN291CN203CN491HGCN471CN402CN472Power transformerGGCN241IIIIJJLLKKKMMCN251RX-5020VBK/RX5022VSL1-7Prior to performing the following procedure, remove the top cover and the rear panel.Unsolder the two harnesses co

32、nnected to the power transformer board.Remove the screw O attaching the power / fuse board.Unsolder the power cord and other harnesses connected to the power / fuse board.1.2.3.Removing the the power / fuse board (See Fig.13)Prior to performing the following procedure, remove the top cover and the f

33、ront panel.Remove the one nut attaching the headphone jack of the power supply board on the front side of the body.Disconnect the harness connected to connector CN241,CN201,CN203 and CN291 on the power transformer board.Remove the three screws P attaching the power supply board and pull out the powe

34、r supply board from the front bracket backward.Unsolder the three harnesses connected to the power supply board.1.2.3.4.Removing the power supply board (See Fig.14 and 15)Prior to performing the following procedures, remove the top cover.Cut off the tie band fixing the harness.Unsolder the two harne

35、sses connected to the power transformer.Unsolder the harness connected to the FW201 on the power transformer board.Remove the four screws N attaching the power transformer.1.2.3.4.Removing the power transformer(See Fig.13)Fig.13Fig.14Fig.15Powersupply boardCN251Power transformerNCN241Solder points(f

36、rom the power/ fuse board)Solder pointsSolderpointsOPower / fuse boardPower cordPower supplyboardNutHeadphone jackHeadphone jackSolder pointsPPPCN201CN203HookPower transformerboardFW201CN291NTie bandTie bandPower transformer boardPowersupply boardSolder pointsTie bandRX-5020VBK/RX5022VSL1-8Prior to

37、performing the following procedure, remove the top cover and the front panel assembly.Pull out the volume knob on the front side of the front panel and remove the nut attaching the system control board.Remove the two screws Q attaching the power switch board.Disconnect the harness from connector CN7

38、14 on the power switch board.Remove the six screws R attaching the system control board on the back of the front panel.On the back of the front panel, release the six joints by pushing the joint tabs inward. Remove the operation switch panel toward the front.Release the two hook attaching the system

39、 control board.1.2.3.4.5.6.Removing the system control board / power switch board (See Fig.16 to 18)Fig.16Fig.17Fig.18Front panel assemblyNutVolume knobSystem control boardPower switchboardRRCN714QJointJointJoint Joint Joint JointHookHookOperation switch panelRX-5020VBK/RX5022VSL1-9Adjustment method

40、1.Set the volume control to minimum during this adjustment.(No signal & No load)2.Set the surround mode OFF.2.Turn VR301 and VR302 fully counterclockwise to warm up before adjustment.If the heat sink is already warm from previous use the correct adjustment can not be made.3.For L-ch,connect a DC vol

41、tmeter between TP301s B216 and B217 (Lch)And,connect it between TP302s B218 and B219(Rch).4.30 minutes later after power on, adjust VR301 for L-ch, or VR302 for R-ch so that the DC voltmeter value has 1mV10mV.1.Tuner rangeFM 87.5MHz108.0MHz AM(MW) 530kHz1710kHzTuner sectionPower amplifier sectionTP3

42、02(Rch)VR301 (Lch)VR302 (Rch)Heat sinkAdjustment of idling currentMeasurement location TP301(Lch) , TP302(Rch)Adjustment part VR301(Lch) , VR302(Rch)AttentionThis adjustment does not obtain a correct adjustment value immediately after the amplifier isused (state that an internal temperature has rise

43、n). Please adjust immediately after using the amplifier after turning off the power supply of theamplifier and falling an internal temperature. * It is not abnormal though the idling current might not become 0mA even if it is finished to turn variableresistance (VR301,VR302) in the direction of coun

44、terclockwise. TP301(Lch)RX-5020VBK/RX5022VSL1-101234567891011333231302928272625242312 13 14 15 16 17 18 19 20 21 2244 43 42 41 40 39 38 37 36 35 341.Pin layoutAK4527BVQP (IC601) : A/D,D/A converterTop ViewNo.123456789101112131415161718SymbolSDOSOSKSMISBICKLRCKSDTI1SDTI2SDTI3SDTOD,AUXDFSDEMIDEMOMCKOD

45、VDDDVSSPDXTSSDTO Source Select Pin (Note 1)“L“ : Internal ADC output, “H“ : DAUX input Control Mode Select Pin“L“ : 3-wire Serial, “H“ : I2C BusSoft Mute Pin (Note 1), Connect to GNDWhen this pin goes to “H“, soft mute cycle is initialized.When returning to “L“, the output mute releases.Audio Serial

46、 Data Clock PinInput Channel Clock PinDAC1 Audio Serial Data Input PinDAC2 Audio Serial Data Input PinDAC3 Audio Serial Data Input PinAudio Serial Data Output PinSub Audio Serial Data Input Pin, Connect to GNDDouble Speed Sampling Mode Pin (Note 1)“L“ : Normal Speed, “H“ : Double SpeedConnect to GND

47、No internal bonding.Zero Input Detect Enable Pin, Connect to GND“L“ : mode 7 (disable) at parallel mode,zero detect mode is selectable by DZFM2-0 bits at serial mode.“H“ : mode 0 (DZF is AND of all six channels)Output Buffer Power supply Pin, 2.7V5.5VDigital Power Supply Pin, 4.5V5.5VDe-emphasis Pin

48、, 0VPower-Down & Reset PinWhen “L“, the AK4527B is powered-down and the control registers are reset to defaultstate. If the state of P/S or CAD0-1 changes, then the AK4527B must be reset by PDN.Test Pin, Connect to GNDThis pin should be connected to DVSS.FunctionI/OII-II/OIIIO-I-I-2. Pin function (1/2)Description of major ICs