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1、 2004-1 PRINTED IN JAPANB53-0124-00 (N)2704CD RECEIVERKDC-MP6025/MP625/MP858/W6527/W6527YSERVICE MANUALSize AA battery(Not suplied) :K2K3M1Plastic cabinet assy(A02-2732-03)Lever(D10-4589-04) x2Screw(N09-6212-05)DC cord(E30-6294-05) :M1(E30-6295-05) :K2K3Screw set(N99-1723-05) :K2K3M1Mounting hardwar
2、e assy(J21-9716-03)Panel assy (A64-3213-02) :K2(A64-3214-02) :K3Remote controller assy (RC-505)(A70-2059-05) :K2K3M1CD MECHANISM EXTENSION CORD (24P) : W05-0935-00MODEL TDF PANEL No. TDF NAMEKDC-MP625/MP858 Y33-1990-61 TDF-46DKDC-MP6025 Y33-1990-62 TDF-46DBKDC-W6527/W6527Y Y33-1990-63 TDF-W6527TDF P
3、ANEL INFORMATIONPanel assy (A64-3215-02)Panel assy (A64-3217-02)DC cord(E30-6063-15) :EE1Antenna adaptor(T90-0523-05) :EE1KDC-MP6025 (K3)KDC-MP625 (K2)KDC-MP858 (M1)KDC-W6527 (E)KDC-W6527Y (E1)Remote controller assy (RC-420)(A70-2055-05) :EE1Escutcheon(B07-3098-02) :K2(B07-3100-02) :K3Escutcheon(B07
4、-3098-02)Escutcheon(B07-3083-02)2KDC-MP6025/MP625/MP858KDC-W6527/W6527YBUBUSW5BU5SW3F+/F-FL+BRDSF/ELX-BUSDISPOPEL-AUXPANEL-MECHACDDXM6540WINGAINSTDMAINSUBPHONE/NAVIINPUT-MPXINGAIN+TREBLEBASSVOLUMEMID0AUTOZEROUT-SEL SOFTMUTEFRONTREARNF/RFRONTREARNFFADERDCDETOFFSETES LIGHTC/R : DISCREETE-VOLPW-ICPRE-O
5、UTPRE-OUTSP-OUTMUTEMUTEACCACC-DETREG.ANT-SWSERVOCDREG. P-CONREG. BUSW BU5VREG.DC/DCSW11VFLF+/F-FL +BSW5VMECHAPANELDRIVER+BBU5VILL+BA8VCD-4.7V BU-DETANT-CONSYSTEM u-COMREMOKEYMATRIXu-COMPANELSHIFTLEVELFLSWIC4Q49,50Q47,48Q36SW REG.Q27Q25Q10,11Q7,9IC13IC19Q3 Q1,2A1IC20 Q15,16IC7Q35IC3,Q8Q3ED1IC1IC3IC1A
6、2IC12IC2Q58,59MUTEMUTEQ56,57METERLEVELIC14(E type ONLY)(E type ONLY)BU5CD SERVOMPXAUXCHCDNAVICH/AUXACIN0ACIN1ACIN2ACIN3ACOUTSUBIN1 : HPFIN2 : 2ZONEIN3 : LPFACIN 3+LPF: FREE ONLYHPFNFFRNO HPF F/R/NFDCMUTE L/RFRONTMUTE L/RREAR/NFR/LR/RF/LF/RMONO 2chPON P-CONPONPON CD/MDPONAUDIOPWICPOWERDETPON ILLTYPEP
7、ANELFL+B2ZONE(X34- )(X16-251)BLOCK DIAGRAM3KDC-MP6025/MP625/MP858KDC-W6527/W6527Y SUB-CIRCUIT UNIT (X16-2510-10/X16-2722-70)Ref. No. Application / Function Operation / Condition / CompatibilityIC1 Panel comIC2 3.3V Regulater The power supply of IC and VFD (Logic) which are driven by 3.3VIC3 Remote C
8、ontrol ICIC4 Buffer IC It is change into 3.3V from 5VQ1 FL BLK SW VFD is turned on when Q1s base level goes “H”Q2,3 FL+B SW FL+B (VDD2) is turned on when Q2s base level goes “H”Q4 SW5V The power supply of IC3 is turned on when Q4s base level goes “L”Q6 LED SW LED is turned on when Q6s base level goe
9、s “H”Q7,9 Red LED SW RED LED is turned on when Q7s base level goes “L”Q8,10 Green LED SW GREEN LED is turned on when Q8s base level goes “L”Q11,12 Blue LED SW BLUE LED is turned on when Q11s base level goes “L” ELECTRIC UNIT (X34-301x-xx/X34-3222-70)Ref. No. Application / Function Operation / Condit
10、ion / CompatibilityIC1 System COM Controls FM/AM tuner, the changer, CD/MD mechanism, Panel, volume and tone.IC2 E.Vol & N.C.MPX Controls the source, volume, tone and FM multiplex detectorIC3 A8V Ref Power Supply Output 1.27VIC4 Power IC Amplifies the front L/R and the rear L/R to 50W or 47W maximum
11、.IC7 SW Regulator Power Supply for mp3IC10 Muting logic IC Controls logic for muting.IC11 Reset IC “L” when detection voltage goes below 3.6V or less.IC12 RDS decoderIC13 Panel mecha motor driver Panel mecha controlIC14 Level meter Buffer The signal of IC2 is sent to Panel comIC20 SW Regulator Power
12、 Supply for VFDQ1,2 B.U.5V AVR While BU is applied, BU5V AVR outputs +5V.Q3,4 SW5V When Q4base goes Hi, SW5V outputs +5V.Q5 SW14V When Q52pin goes Hi, SW14V outputs 14V.Q6,8 AUDIO8V AVR When Q62in goes Hi, A8V AVR outputs 8.0V.Q7,9 SERVO+B AVR When Q9base goes Hi, S+B AVR outputs 7.5V.Q10,11 SERVO+B
13、 AVR (Panel Mecha) When Q10base goes Hi, S+B AVR outputs 8.5V.Q12 SW for IC7 When Q12base gose Lo, IC7 is turned on.COMPONENTS DESCRIPTIONINPanel mechaIN1 IN2LL WAITLH OPENHL CLOSEHH STOP4KDC-MP6025/MP625/MP858KDC-W6527/W6527YCOMPONENTS DESCRIPTIONRef. No. Application / Function Operation / Conditio
14、n / CompatibilityQ13,15,16 FL&ILL AVR When Q132pin goes Hi, ILL AVR outputs 10.5V.Q25,26 P-ANT SW When Q23base goes Hi, P-ANT SW outputs 14V.Q27,30 P-CON SW When Q30base goes Hi, AVR outputs 14V.Q28,29 P-CON Protection Protect Q27 by turning on when P-CON output is grounded.Q31 Ex Amp Control Buffer
15、Q32 Small lamp det SW When Q32base goes Hi, Q32 is turned on.Q33,34 SERGE Det. When Q33base goes Hi, IC4 is changed into a standby state.Q35 BU det When Q35base gose Hi, Q27 is turned on.Q36 ACC det When Q36base gose Hi, Q29 is turned on.Q37,38 Pre-out mute driver When a base gose Lo, mute driver is
16、 turned on.Q39 Sub-out mute driver When a base gose Lo, mute driver is turned on.Q40 AC-out mute driver When a base gose Lo, mute driver is turned on.Q41,42 AM+B SW When Q42base gose Hi, AM+B is out.Q43 Composite signal buffer for RDSDSI lights when the base is “L”.Q44 DSI Driver DSI turns off when
17、the base is “H”.DSI turns on and off when panel is taken off.Q45,46 Panel 5V SW When Q46base gose Hi, PANEL 5V is out.Q4750 Pre-out mute SW When a base gose Hi, Pre-out is muted.Q55 Noise buffer RDS NoiseQ56,57 AC-out mute SW When a base gose Hi, AC-out is muted.Q58,59 Sub-out mute SW When a base go
18、se Hi, Sub-out is muted.Q60 Level meter mute SW When a base gose Hi, Level meter is muted.5KDC-MP6025/MP625/MP858KDC-W6527/W6527YMICROCOMPUTERS TERMINAL DESCRIPTION SYSTEM MICROCOMPUTER : 30624MGPA27GP (X34 : IC1)Pin No. Pin Name Module I/O ApplicationTruth ValueProcessing Operation DescriptionTable
19、14 NC O Not used Output : L5 OPEL_REMO EXTRA I External display remote control input6 BYTE - 0V GND direct connection7 CNVSS I Used when writing to system com Pull down8 XCIN I Sub clock input (32.768kHz)9 XCOUT I Sub clock output (32.768kHz)10 RESET - Reset terminal L : Reset11 XOUT - Main clock ou
20、tput (16.0MHz)12 VSS -13 XIN - Main clock input (16.0MHz)14 VCC1 -15 NMI I Not used16 ES_SW EXTRA O System Es light usage switching u L : FLAT, H : Es Light17RDS_CLK TUNER I RDS decoder CLK input terminalNC I Not used18 LX_REQ_S LX_M I Communication request from slave unit19 PON_AM TUNER O AM power
21、supply control AM operation : H, Non-AM operation : L20 MUTE_LEVEL EXTRA O LEVEL_METER MUTE terminal Mute ON : H, Mute OFF : L21 TUN_IFC_OUT TUNER I F/E IFC OUT input terminal H : Station detect, L : No detect22 RDS_AFS_L TUNER I/O Constant switching at noise detect r Refer to truth value table.23 R
22、DS_AFS_M TUNER I/O Constant switching at noise detect r Refer to truth value table.24RDS_QUAL TUNER I RDS decoder QUAL input terminalNC I Not used25RDS_DATA TUNER I RDS decoder DATA input terminalNC I Not used26 PWIC_BEEP PWIC O Beep output27 TUN_SCL TUNER I/O F/E I2C clock output terminal (MAX 400k
23、Hz)28 TUN_SDA TUNER I/O F/E I2C data input/output terminal29 PAN_DATA to PANEL I/O Between-panel communication (Bi-directional)30 PAN_CLK to PANEL I/O Between-panel communication clock31 PAN_SCREQ to PANEL I/OBetween-panel communication requesttermnal (Used also for PN_DET)32 PAN_PNREQ to PANEL I Be
24、tween-panel communication request terminal33AUD_SDA AUDIO I/O E-VOL I2C data input/output terminalCD_SDA CD I/O CD mechanism I2C data input/output terminal34AUD_SCL AUDIO I/O E-VOL I2C clock output terminalCD_SCL CD I/O CD mechanism I2C clock output terminal35 PON_PAN Power supply I/O Panel 5V contr
25、ol terminalON : H, Momentary power down, Panel comeoff and 11 minutes after ACC_OFF : Hi-Z36 DSI EXTRA I/O (D) SI control terminalOFF : Hi-Z, Panel come off : Pulse driven,ILL_ON and OPEN (Power_ON) : H6KDC-MP6025/MP625/MP858KDC-W6527/W6527YMICROCOMPUTERS TERMINAL DESCRIPTIONPin No. Pin Name Module
26、I/O ApplicationTruth ValueProcessing Operation DescriptionTable37 PM_MOT1 P-MECHA OPanel motor control 1 w Refer to truth value table.38 PM_MOT2 P-MECHA OPanel motor control 2 w Refer to truth value table.39 EPM I FLASH EPM input terminal40 PM_OPEN P-MECHA IPanel full open detect e Refer to truth va
27、lue table.41 PM_CLOSE P-MECHA IPanel mechanism close detect e Refer to truth value table.42 PAN_RST to PANEL O Panel com reset outputNormal : H, Reset, Momentary power down, Panelis detached and 11 minutes after ACC_OFF : L43 PM_DET P-MECHA IPanel mechanism detect H : Function check44 SC_CON to PANE
28、L OBetween panel Communication controlPOWER OFF, ACC OFF : L(FLASH CE)45 CD_DISC12_SW CD I CD detect terminal (12cm)46 CD_LOS_SW CD I CD loading detect terminal47 CD_MUTE_R CD I CD MUTE (Rch) request terminal L : Rch mute request48 CD_MUTE_L CD I CD MUTE (Lch) request terminal L : Lch mute request49
29、 CD_MRST CD O CD mechanism com RST terminal H : Normal, L : Reset50 CD_MSTOP CD O CD mechanism com stop terminalH : Mechanism com operation,L : Mechanism com stop51 CD_DISC8_SW CD I CD detect terminal (8cm)52 CD_LOE_LIM_SW CD I CD detect terminal (chucking SW) H : Loading complete, L : No disk53 CD_
30、LOEJ CD I/O CD motor control terminal i Refer to truth value table.54 CD_MOTOR CD O CD motor control terminal i Refer to truth value table.55 TUN_TYPE1 TUNER I Destination setting 1 t Refer to truth value table.56 TUN_TYPE0 TUNER I Destination setting 0 t Refer to truth value table.57 PON_ILL Power
31、supply I/O Key ILL power supply control ON : H, OFF : Hi-Z58 PON_CD CD O CD WMA power supply control terminalCD : L, Other than CD : H, When RESET,quicker than M-STOP L, Normal CD : NC59 PON Power supply I/O Power supply control Power ON : H, Power OFF : Hi-Z60 VCC2 -61 COR_DET TYPE I E2PROM write r
32、equest H : Write62 VSS -6365 TYPE_0TYPE_2 TYPE I Destination switching y Refer to truth value table.NC O Not used Output : L66DIMMER_ON : H, OFF : L, When DIMMER_ONLW_SW2 EXTRA O FL+B current control terminal at LW from the beginning, ON before MUTE is turnedOFF after PON stabilizes. E-Type only.NC
33、O Not used Output : LLW mode 153kHz249kHz : H, 250kHz281kHz : L67LW_SW EXTRA O FL+B current control terminal at LWMW and other sources : L, During seek, conditionbefore seek, and after seek_stop, change is made.E-Type only.68 OPEL_DATA EXTRA I/O External display DATA External display69 OPEL_CLK EXTR
34、A I/O External display CLK External display7KDC-MP6025/MP625/MP858KDC-W6527/W6527YMICROCOMPUTERS TERMINAL DESCRIPTIONPin No. Pin Name Module I/O ApplicationTruth ValueProcessing Operation DescriptionTable70 OPEL_CE EXTRA I/O External display control request External display71 EXT_CONT EXTRA O Extern
35、al amp control72 P_CON Power supply I/O External amp control terminal Power ON : H, Power OFF : Hi-Z, All OFF : Hi-Z73 ANT_CONT TUNER O Power antenna control Tuner ON : H74 ILLMI_DET EXTRA I Dimmer ILL detect L : ON, H : OFF75 BU_DET Power supply I Momentary power down detectBU detect : L, BU no det
36、ect and Momentarypower down : H76 ACC_DET Power supply IACC Power supply detect ACC detect : L, ACC no detect : H77 (PWIC_SVR) PWIC O SVR electrical discharge circuitPower OFF and Momentary power down, for5s : H and then L78 PWIC_MUTE PWIC O Power IC MUTE terminal All OFF and Momentary power down :
37、L, TEL mute : L79 PWIC_STBY PWIC O Power IC standby control Power ON : H, Power OFF : L80 LX_CON LX_M O Startup request to slave unit H : Slave unit ON, L : Slave unit OFF81 RESET2 O MUTE terminal for reset Output : L82 MUTE AUDIO O MUTE terminal ON : H, OFF : L83 MUTE_ACOUT AUDIO I/O IC2 ACOUT MUTE
38、 Muting of CD, MD and LXBUS84 MUTE_SUBOUT AUDIO I/O IC2 SUBOUT MUTE Muting of CD, MD and LXBUS in 2 zones85 MUTE_PRE_R AUDIO I/O PRE_OUT MUTE RchM MUTE R is L : L (CD), Momentary power down : L,Only in 2 zones and NAVI interruption, Hi-Z fixed.86 MUTE_PRE_L AUDIO I/O PRE_OUT MUTE LchM MUTE R is L :
39、L (CD), Momentary power down : L,Only in 2 zones and NAVI interruption, Hi-Z fixed.87 LINE_MUTE EXTRA I Line MUTE detectTEL mute : 1V or less, NAVI mute : 2.5V or more,1V or less and 2.5V or more : NAVI mute (J-type)88 NC O Not used Output : L89 PWIC_DC_DET PWIC I DC offset detect terminal90 LX_RST
40、LX_M O Hard reset to slave unit H : Reset, L : Normal91 LX_MUTE LX_M I Mute request from slave unit H : Mute ON, L : Mute OFF92 LX_REQ_M LX_M O Communication request to slave unit93 RDS_NOISE TUNER I FM noise detect terminal94 AVSS -95 TUN_SMETER TUNER I S-meter input96 VREF I Analog reference poten
41、tial PON is input97 AVCC -98 LX_DATA_S LX_M I Data from slave unit99 LX_DATA_M LX_M O Data to slave unit100 LX_CLK LX_M I/O LX BUS clock8KDC-MP6025/MP625/MP858KDC-W6527/W6527YMICROCOMPUTERS TERMINAL DESCRIPTION Truth Value Tablew Panel Motor ControlOPEN CLOSE STOP WAITPM_MOT1 L H H LPM_MOT2 H L H Le
42、 Panel Mechanism ControlFULL_OPEN FULL_CLOSE OTHERPM_OPEN H L LPM_CLOSE H L Ht Tuner TypeTUN_TYPE1 (55 pin) TUN_TYPE0 (56 pin)Market Model L LOEM Model 1 L HOEM Model 2 H LOEM Model 3 H Hu Es Light Truth Value TableEs-SW (16 pin) Es1(67 pin) Es2 (66 pin)WOW-ON FLAT L Hi-Z Hi-ZWOW-OFF FLAT H Hi-Z LEs
43、 Light 100Hz H Hi-Z Hi-ZEs Light 125Hz H L Hi-ZEs Light 170Hz H Hi-Z Ly 30624MGPA27GPTYPE_2 TYPE_1 TYPE_0Model Name Media(65 pin) (64 pin) (63 pin)000KDC-MP625 K WMA/MP3001KDC-W6527/Y E WMA/MP3010KDC-X679 K WMA/MP3011KDC-MP858 M WMA/MP3100f-CD07 J WMA/MP3101KDC-MP6025 K WMA/MP3110KMD-6527 E MD111f-M
44、D07 J MDr AFS ControlRDS_AFS_M RDS_AFS_L ConditionAFS LOW L L No sound output in AF searchAFS MID L Hi-Z Sound output in AF searchAFS HIGH Hi-Z Hi-Z Normal Receptioni CD_MOTOR, CD_LOEJCD_MOTOR CD_LOEJStop L Hi-zLoad H LEject H HBrake H Hi-zUse Prohibited L L9KDC-MP6025/MP625/MP858KDC-W6527/W6527YMIC
45、ROCOMPUTERS TERMINAL DESCRIPTION PANEL MICROCOMPUTER : 30622MWP111GP (X16-251 : IC1)Pin No. Pin Name Module I/O Application Processing Operation Description1NCONot used Output : L2 REMO REMO I Remote control signal input Pulse width DET3 GSO0 FL O FL dot section data output terminal 0 Data output4NC
46、ONot used Output : L5 GCLK0 FL O FL dot section clock output terminal 0 2.0MHz6 BYTE com - Not used 0V GND direct connection7 CNVSS com - Used when rewriting com8,9 NC O Not used Output : L10 RESET com - Reset terminal L : Reset11 XOUT com - Clock output12 VSS com - GND terminal13 XIN com - Clock in
47、put 10.000MHz14 VCC1 com - Positive power supply terminal15 NMI I Not used16 SOURCE KEY I Source key input H : ON, L : OFF17 EJECT KEY I Eject key input H : ON, L : OFF18 SCCON to SYS I System com communication panel operation control H : Operation19 NC O Not used Output : L20 GCP FL O FL dot sectio
48、n gradation occurrence Gradation occurrence21 NC O Not used Output : L22 GLAT FL O FL dot section data latch output Data latch output23 NC O Not used Output : L24 GBK FL O FL dot section data blanking output H : Light ON, L : Light OFF25,26 NC O Not used Output : L27 SCL O E2PROM write clock termina
49、lWhen E2P_DET is H : Input,Other : I2C clock output terminal28 SDA O E2PROM write terminalWhen E2P_DET is H : Input,Other : I2C data output terminal29 PN_SDA to SYS I/O System com communication data input/output terminal30 PN_SCL to SYS I/O System com communication clock input/output terminal 100kHz31 SC_REQ to SYS I Panel communication request input32 PN_REQ to SYS O Panel communication request output L : Transmitting panel side data33 GSO1 FL O FL dot section data output terminal 1 Data output34 NC O Not used Outp