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1、Survey of versions:Published by FU-KC 0804 Service AV Systems Printed in The Netherlands Subject to modificationVersion 1.1/37 NTSCDVD Recorder DVDR3506/37cCopyright 2008 Philips Consumer Electronics B.V. Eindhoven, The Netherlands.All rights reserved. No part of this publication may be reproduced,
2、stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.CLASS 1 LASER PRODUCTKLASSE 1 LASER PRODUKTKLASS 1 LASER APPARATCLASSE 1 PRODUIT LASEREN 3139 785 33501Service ManualServiceServiceServ
3、iceServiceServiceIMPORTANT SAFETY NOTICEProper service and repair is important to the safe, reliable operation of all Philips Equipment. The service procedures recommended by Philips and described in this service manual are effective methods of performing service operations. Some of these service sp
4、ecial tools should be used when and as recommended.It is important to note that this service manual contains various CAUTIONS and NOTICES which should be carefully read in order to minimize the risk of personal injury to service personnel. The possibility exists that improper service methods may dam
5、age the equipment. It also is important to understand that these CAUTIONS and NOTICES ARE NOT EXHAUSTIVE. Philips could not possibly know, evaluate and advice the service trade of all conceivable ways in which service might be done or of the possible hazardous consequences of each way. Consequently,
6、 Philips has not undertaken any such broad evaluation. Accordingly, a servicer who uses a service procedure or tool which is not recommended by Philips must first use all precautions thoroughly so that neither his safety nor the safe operation of the equipment will be jeopardized by the service meth
7、od selected.TABLE OF CONTENTSLASER BEAM SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1-1IMPORTANT SAFETY PRECAUTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8、. . 1-2-1STANDARD NOTES FOR SERVICING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-1FUNCTION INDICATOR SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4-1OPERA
9、TING CONTROLS AND FUNCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5-1SIGNAL NAME ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6-1CABINET DISASSEMBLY INS
10、TRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7-1HOW TO INITIALIZE THE DVD RECORDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8-1FIRMWARE RENEWAL MODE . . . . . . . . . . . . .
11、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9-1BLOCK DIAGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10-1SCHEMATIC DIAGRAMS / CBAS. . . . . . . . . .
12、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11-1WAVEFORMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12-1WIRING DIAGRAM . . . . . . . . . . . .
13、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13-1SYSTEM CONTROL TIMING CHARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14-1IC PIN FUNCTION DESCRIPTIONS. . . . . . .
14、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15-1LEAD IDENTIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16-1ELECTRICAL PARTS LIST . . . . . . . . . . . .
15、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17-1EXPLODED VIEWS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18-1MECHANICAL PARTS LIST . . . . . . . .
16、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19-1REVISION LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20-1Manufactured under licens
17、e from Dolby Laboratories. Dolby and the double-D symbol are trademarks of Dolby Laboratories.1-1-1 RL4NLSPLASER BEAM SAFETY PRECAUTIONSThis DVD player uses a pickup that emits a laser beam.The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to kee
18、p your eyes at least 30 cm away from the pickup lens when the diode is turned on. Do not look directly at the laser beam.CAUTION: Use of controls and adjustments, or doing procedures other than those specified herein, may result in hazardous radiation exposure.Location: Inside Top of DVD mechanism.D
19、o not look directly at the laser beam coming from the pickup or allow it to strike against your skin.Drive Mechanism AssemblyLaser Beam RadiationLaser PickupTurntable1-2-1 DVDN_ISPIMPORTANT SAFETY PRECAUTIONSProduct Safety NoticeSome electrical and mechanical parts have special safety-related charac
20、teristics which are often not evident from visual inspection, nor can the protection they give necessarily be obtained by replacing them with components rated for higher voltage, wattage, etc. Parts that have special safety characteristics are identified by a # on schematics and in parts lists. Use
21、of a substitute replacement that does not have the same safety characteristics as the recommended replacement part might create shock, fire, and/or other hazards. The Products Safety is under review continuously and new instructions are issued whenever appropriate. Prior to shipment from the factory
22、, our products are carefully inspected to confirm with the recognized product safety and electrical codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement the following precautions when a set is being serviced.Precauti
23、ons during ServicingA. Parts identified by the # symbol are critical for safety. Replace only with part number specified.B. In addition to safety, other parts and assemblies are specified for conformance with regulations applying to spurious radiation. These must also be replaced only with specified
24、 replacements. Examples: RF converters, RF cables, noise blocking capacitors, and noise blocking filters, etc.C. Use specified internal wiring. Note especially:1) Wires covered with PVC tubing2) Double insulated wires3) High voltage leadsD. Use specified insulating materials for hazardous live parts
25、. Note especially:1) Insulation tape2) PVC tubing 3) Spacers4) Insulators for transistorsE. When replacing AC primary side components (transformers, power cord, etc.), wrap ends of wires securely about the terminals before soldering.F. Observe that the wires do not contact heat producing parts (heat
26、 sinks, oxide metal film resistors, fusible resistors, etc.).G. Check that replaced wires do not contact sharp edges or pointed parts.H. When a power cord has been replaced, check that 5 - 6 kg of force in any direction will not loosen it.I. Also check areas surrounding repaired locations.J. Be care
27、ful that foreign objects (screws, solder droplets, etc.) do not remain inside the set.K. When connecting or disconnecting the internal connectors, first, disconnect the AC plug from the AC outlet.1-2-2 DVDN_ISPSafety Check after ServicingExamine the area surrounding the repaired location for damage
28、or deterioration. Observe that screws, parts, and wires have been returned to their original positions. Afterwards, do the following tests and confirm the specified values to verify compliance with safety standards.1. Clearance DistanceWhen replacing primary circuit components, confirm specified cle
29、arance distance (d) and (d) between soldered terminals, and between terminals and surrounding metallic parts. (See Fig. 1)Table 1: Ratings for selected areaNote: This table is unofficial and for reference only. Be sure to confirm the precise values.2. Leakage Current TestConfirm the specified (or lo
30、wer) leakage current between B (earth ground, power cord plug prongs) and externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.) is lower than or equal to the specified value in the table below.Measuri
31、ng Method (Power ON):Insert load Z between B (earth ground, power cord plug prongs) and exposed accessible parts. Use an AC voltmeter to measure across the terminals of load Z. See Fig. 2 and the following table.Table 2: Leakage current ratings for selected areasNote: This table is unofficial and fo
32、r reference only. Be sure to confirm the precise values.AC Line Voltage Clearance Distance (d), (d)120 V 3.2 mm (0.126 inches)AC Line Voltage Load Z Leakage Current (i) Earth Ground (B) to:120 V0.15 F CAP. when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC an
33、d heat up. Then remove (glue will be melted). (Fig. S-1-6)4. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6)CAUTION:1. The Flat Pack-IC shape may differ by models. Use an appropriate hot-air flat pack-IC desoldering machine, whose shape matches that of the Flat Pack-IC.2. Do not s
34、upply hot air to the chip parts around the flat pack-IC for over 6 seconds because damage to the chip parts may occur. Put masking tape around the flat pack-IC to protect other parts from damage. (Fig. S-1-2)Fig. S-1-11-3-3 DVDN_PC_SN3. The flat pack-IC on the CBA is affixed with glue, so be careful
35、 not to break or damage the foil of each pin or the solder lands under the IC when removing it.With Soldering Iron:1. Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fi
36、g. S-1-3)2. Lift each lead of the flat pack-IC upward one by one, using a sharp pin or wire to which solder will not adhere (iron wire). When heating the pins, use a fine tip soldering iron or a hot air desoldering machine. (Fig. S-1-4)3. Bottom of the flat pack-IC is fixed with glue to the CBA; whe
37、n removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)4. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6)With Iron Wire:1. Using desoldering braid, remove the solder from all pins of the
38、flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3)2. Affix the wire to a workbench or solid mounting point, as shown in Fig. S-1-5.3. While heating the pins using a fine tip soldering iron or hot air blower, pull up the wir
39、e as the solder melts so as to lift the IC leads from the CBA contact pads as shown in Fig. S-1-5.4. Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (
40、Fig. S-1-6)5. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6)Note: When using a soldering iron, care must be taken to ensure that the flat pack-IC is not being held by glue. When the flat pack-IC is removed from the CBA, handle it gently because it may be damaged if force is appli
41、ed.Hot-airFlat Pack-ICDesolderingMachineCBAFlat Pack-ICTweezersMasking TapeFig. S-1-2Flat Pack-ICDesoldering BraidSoldering IronFig. S-1-3Fine TipSoldering IronSharpPinFig. S-1-4To Solid Mounting PointSoldering IronIron WireorHot Air BlowerFig. S-1-5Fine TipSoldering IronCBAFlat Pack-ICTweezersFig.
42、S-1-61-3-4 DVDN_PC_SN2. Installation1. Using desoldering braid, remove the solder from the foil of each pin of the flat pack-IC on the CBA so you can install a replacement flat pack-IC more easily.2. The “” mark on the flat pack-IC indicates pin 1. (See Fig. S-1-7.) Be sure this mark matches the 1 o
43、n the PCB when positioning for installation. Then presolder the four corners of the flat pack-IC. (See Fig. S-1-8.)3. Solder all pins of the flat pack-IC. Be sure that none of the pins have solder bridges.Instructions for Handling Semi-conductorsElectrostatic breakdown of the semi-conductors may occ
44、ur due to a potential difference caused by electrostatic charge during unpacking or repair work.1. Ground for Human BodyBe sure to wear a grounding band (1 M) that is properly grounded to remove any static electricity that may be charged on the body.2. Ground for WorkbenchBe sure to place a conducti
45、ve sheet or copper plate with proper grounding (1 M) on the workbench or other surface, where the semi-conductors are to be placed. Because the static electricity charge on clothing will not escape through the body grounding band, be careful to avoid contacting semi-conductors with your clothing.Exa
46、mple :Pin 1 of the Flat Pack-ICis indicated by a “ “ mark.Fig. S-1-7PresolderCBAFlat Pack-ICFig. S-1-8CBAGrounding BandConductive Sheet orCopper Plate1M1MCBA1-4-1 E7H42FISFUNCTION INDICATOR SYMBOLSNote: If an error occurs, a message with the error number appears on the screen.Message SolutionError N
47、o.Error Description PriorityCan not record on this disc.Insert the recordable disc, and ensure the disc status satisfies the recording requirements.1 An error occurs during data reading. -2There is no reply for 15 seconds in Test Unit Ready.-3Cannot write the data after trying three times.-4 An erro
48、r occurs with OPC. -5 During recovery in a record. -6An error occurs even if recovery has been tried three times.-7 An error occurs in a format. -8 It cannot start an encode. -9NV_PCK/RDI_PCK is not in encoded data.-10Encode Pause condition continued for 10 minutes.-11Encode Pause condition continue
49、d in normal REC condition for 10 minutes.-12Difference in the address and can not get Stream ID of RDI/VIDEO.-13 It is a reply that “ATAPI is not readable.” -14Cannot write the data after recovering SMALL VMGI.-15Cannot write the data after DVD-R Reverse Track.-16 An error occurs in Finalize Close. -17 An error occurs in Rec Stop Close. -18 An error occurs in PCA Full (DVD_R). -19 Safety Stop occurs during editing. -20 High Speed Disc. 221 The disc is not formatted. 522 Disc Error has occurred. 324The disc except for finalized DVD-R/RW
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