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1、For servicing the FW-R33 and FW-R55 the set has to be divided into two parts:1. Except for the CD-R/W module all workshops can repair the set on component level.2. The CD-R/W module can only be repaired on component level with the help of ComPair.With this tool diagnosing of the set can be done in a
2、n interactive way. In the tool also the adjustment procedure has beenimplemented. The adjustment is absolutely necessary in case the CDR Main Board and/or CD drive (CDR Loader) isdisconnected from the matched production combination.Only designated workshops can perform these repairs!Please send the
3、complete set to the designated workshop.Available circuit descriptions: The Basics of Compact Disc Recordable/Rewritable 4822 725 252423rd generation Compact Disc Recording 3104 125 40100(with reference to description of the Basic Engine)2nd line Service Manual CDR Mozart Module 3122 785 60030 Techn
4、ical specification . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2Measurement setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1RC-5 codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2Warnings & Safety . . . . . . . . . . . . . . . . . . . . .
5、. . . . . . . . . 2-3Service Testprogram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3Service Hints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1Location of printed circuit boards . . . . . . . . . . . . . . . . . . . 3-2Dismantling Instructions . . . . . . .
6、. . . . . . . . . . . . . . . . . . . 3-3Service Testprogram . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1Blockdiagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1Front Board .
7、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6MICROPHONE BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2HEADPHONE BOARD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9DIGITAL IN BOARD . . . . . . . . . . . . . . . . . .
8、. . . . . . . . . . . . . . . . . . 6-9CDR LIGHTGUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-93CDC-KEY BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9Tuner Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9、 7Audio Frequency Board (AF9) . . . . . . . . . . . . . . . . . . . . . 8Power Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 Disc Changer Module . . . . . . . . . . . . . . . . . . . . . . . . . . 10CD R/W Module . . . . . . . . . . . . . . . . . . . . . . . . . . .
10、 . . . . . 11Exploded view of set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Partslist of set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12FW-R33/37Published by HB 0138 Service Audio Printed in The Netherlands Subject to modification 3103 785 25110CDR Mini S
11、ystemCLASS 1LASER PRODUCTCopyright 2001 Philips Consumer Electronics B.V. Eindhoven, The NetherlandsAll rights reserved. No part of this publication may be reproduced, stored in a retrievalsystem or transmitted, in any form or by any means, electronic, mechanical, photocopying,or otherwise without t
12、he prior permission of Philips.SERVICINGTable of ContentsFW-R55/21/22/371-2General:Mains voltage : 120 / 240V switchable (for /21): 230V (for /22): 120V (for /37)Mains frequency : 50 60HzPower consumption : 85W at 1/8 PRATED: 350W at max output: 15W at Stand by: 2W at ECO Stand byTuner: FMTuning ran
13、ge : 87.5MHz - 108MHzGrid : 100kHzIF : 10.7MHz Aerial input : 75Sensitivity Mono (26dB S/N) : 60dBImage rejection : 25dB-3dB Limiting Point : 45dBImage rejection : 28dBAmplifier:Output power : 2 x 55W at 6Headphone : 3.5mm stereo jackFrequency response : 20Hz - 20kHz (-3dB) LimitEqualizer : Digital
14、Sound ControlInput sensitivityAux/Line : 500mV 2dBMicrophone : 2.5mV 2dB at 1kHzCDC unit:Frequency response within : 20Hz - 20kHz at 1.5dBSignal/Noise ratio : 88dB (A-weighted)Distortion at 1kHz,0dB : -80dBChannel unbalance : 88dB (A-weighted)Distortion at 1kHz,0dB : -80dBChannel unbalance : 81dB (A
15、-weighted)Distortion at 1kHz,0dB : -78dBChannel unbalance : 1dB Channel crosstalk at 1kHz : -65dBDe-emphasis : 0 or 15/50 S LaserOutput power : 1mW during reading: 20mW during writingLaser class 3BWave length : 780nm 20nmTechnical Specification2-1Measurement SetupBandpass250Hz-15kHze g. 7122 707 480
16、01LF Voltmetere.g. PM2534DUTRF Generator e.g. PM5326S/N and distortion metere.g. Sound Technology ST1700BUse a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).Ri=50WTuner FMBandpass250Hz-15kHze.g. 7122 707 48001LF Voltmetere g. PM2534DUTS/N and distor
17、tion metere.g. Sound Technology ST1700BFrame aeriale g. 7122 707 89001Tuner AM (MW,LW)To avoid atmospheric interference all AM-measurements have to be carried out in a Faradays cage.RF Generator e.g. PM5326Ri=50WLow pass filter 22kHzLRLEVEL METERe.g. Sennheiser UPM550with FF-filterS/N and distortion
18、 metere.g. Sound Technology ST1700BDUTCDUse Audio Signal Disc SBC429 4822 397 30184 (replaces test disc 3)L.P.F. = 13 th order filter 4822 395 302042-2RC5 CodesRemote control keySLEEPDIMREPEATSHUFFLETRACK INCREMENTVOLUME +VOLUME -38w1 CD, CDR MODE1 AUX, TUNER MODE CD, CDR MODE AUX, TUNER MODE7INCRED
19、IBLE SURROUNDPURELOUDNESSBALANCE LBALANCE RWOOXWOOX LEVELSystem Code161620, 2620, 2626161620, 2620, 2617,20, 21, 2617,20, 21, 2620, 2617, 2120, 2617, 2120, 2616161616161616Command Code387129281141617534833325031523054645250272670118 Remote control keyStandbyCD1CD2CD3CDRTunerAux1 (ABC)2 (DEF)3 (GHI)4
20、 (JKL)5 (MN)6 (OPQ)7 (RST)8 (UVW)9 (XYZ)0 (Space)YESNOEDIT (TEXT)PROGRAMPROGRAM TUNER MODEMUTETIMER ON/OFFSystem Code17, 20, 21, 2620202026172117,20, 21, 2617,20, 21, 2617,20, 21, 2617,20, 21, 2617,20, 21, 2617,20, 21, 2617,20, 21, 2617,20, 21, 2617,20, 21, 2617,20, 21, 2617,20, 21, 2617,20, 21, 261
21、7,20, 21, 2620, 26171616Command Code12555657636363010203040506070809008749823612213892-3 WARNINGAll ICs and many other semiconductors are susceptible toelectrostatic discharges (ESD). Careless handling duringrepair can reduce life drastically.When repairing, make sure that you are connected with the
22、same potential as the mass of the set via a wristband withresistance. Keep components and tools at this potential.f ATTENTIONTous les IC et beaucoup dautres semi-conducteurs sontsensibles aux dcharges statiques (ESD). Leur longvitepourrait tre considrablement courte par le fait quaucuneprcaution nst
23、 prise leur manipulation.Lors de rparations, sassurer de bien tre reli au mmepotentiel que la masse de lappareil et enfileer le braceletserti dune rsistance de scurit.Veiller ce que les composants ainsi que les outils que lonutilise soient galement ce potentiel.d WARNUNGAlle ICs und viele andere Hal
24、bleiter sind empfindlichgegenber elektrostatischen Entladungen (ESD).Unsorgfltige Behandlung im Reparaturfall kann dieLebensdauer drastisch reduzieren.Sorgen Sie dafr, da Sie im Reparaturfall ber ein Puls-armband mit Widerstand mit dem Massepotential desGertes verbunden sind.Halten Sie Bauteile und
25、Hilfsmittel ebenfalls auf diesemPotential.WAARSCHUWINGAlle ICs en vele andere halfgeleiders zijn gevoelig voorelectrostatische ontladingen (ESD).Onzorgvuldig behandelen tijdens reparatie kan de levensduurdrastisch doen vermindern. Zorg ervoor dat u tijdens reparatievia een polsband met weerstand ver
26、bonden bent met hetzelfdepotentiaal als de massa van het apparaat.Houd componenten en hulpmiddelen ook op ditzelfde potentiaal.i AVVERTIMENTOTutti IC e parecchi semi-conduttori sono sensibili alle scarichestatiche (ESD).La loro longevit potrebbe essere fortemente ridatta in caso dinon osservazione d
27、ella pi grande cauzione alla loromanipolazione. Durante le riparationi occorre quindi esserecollegato allo stesso potenziale che quello della massadelpparecchio tramite un braccialetto a resistenza.Assicurarsi che i componenti e anche gli utensili con quali silavora siano anche a questo potenziale.S
28、afety regulations require that the set be restored to itsoriginal condition and that parts which are identical withthose specified be used.Safety components are marked by the symboliLe norme di sicurezza estigono che lapparecchio vengarimesso nelle condizioni originali e che siano utilizzati ipezzi
29、di ricambiago identici a quelli specificati.Componenty di sicurezza sono marcati conVeiligheidsbepalingen vereisen, dat het apparaat in zijnoorspronkeliijke toestand wordt teruggebracht en datonderdelen, identiek aan de gespecificeerde, worden toegepast.De Veiligheidsonderdelen zijn aangeduid met he
30、t symbools Varning !Osynlig laserstrlning nr apparaten r ppnad ochsprren r urkopplad. Betrakta ej strlen. Advarsel !Usynlig laserstrling ved bning nr sikkerhedsafbrydere er ude af funktion. Undg udsaettelse for strling. Varoitus !Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiinankymt
31、tmlle laseristeilylle. l katso steeseen !f“Pour votre scurite, ces documents doivent tre utiliss pardes spcialistes agrs, seuls habilits rparer votreappareil en panne“.ESDSAFETYdBei jeder Reparatur sind die geltenden Sicherheitsvor-schriften zu beachten. Der Originalzustand des Gertesdarf nicht vern
32、dert werden. Fr Reparaturen sind Original-ersatzteile zu verwenden.Sicherheitsbauteile sind durch das Symbol markiert.fLes normes de scurit exigent que lappareil soit remis ltat dorigine et que soient utilises les pices derechange identiques celles spcifies.Les composants de scurit sont marqusCLASS
33、1LASER PRODUCT DANGER: Invisible laser radiation when open.After servicing and before returning the set to customerperform a leakage current measurement test from all exposed metal parts to earth ground, to assure noshock hazard exists.The leakage current must not exceed 0.5mA.AVOID D RECT EXPOSURE
34、TO BEAM. AVAILABLE ESD PROTECTION EQUIPMENT :anti-static table mat large 1200x650x1 25mm 4822 466 10953small 600x650x1.25mm 4822 466 10958anti-static wristband 4822 395 10223connection box (3 press stud connections, 1M) 4822 320 11307extendible cable (2m, 2M, to connect wristband to connection box)
35、4822 320 11305connecting cable (3m, 2M, to connect table mat to connection box) 4822 320 11306earth cable (1M, to connect any product to mat or to connection box) 4822 320 11308KIT ESD3 (combining all 6 prior products - small table mat) 4822 310 10671wristband tester 4822 344 13999Warnings & Safety3
36、-1TORX T10 screwdriver with shaftlength 150mm .4822 395 50423TORX screwdriver set SBC 163 .4822 295 50145Audio signal disc SBC 429.4822 397 30184Playability test disc SBC444 .4822 397 30245Test disc 5 (disc without errors) +Test disc 5A (disc with dropout errors, black spots and fingerprints)SBC 426
37、/426A .4822 397 30096Burn in test disc (65 min. 1kHz signal at -30dB level without “pause“) .4822 397 30155Service ToolsService hintsHandling chip componentsThe sets are equipped with a special DEALER MODE.This mode blocks the trays of the CDC - and CDR module to prevent customers from fetching out
38、CDs from exhibition sets.The dealer mode can be switched on/off as follows:1) Switch the set with the stanby-button to standby mode2) Press the DISPLAY key for longer than 5sfi Display shows TRAYS LOCKED“ respectively UNLOCKED“Escape from Dealer Mode“The demo mode displays various features of the se
39、t and will start automatically.To cancel the demo mode keep STOP“ button on the set pressed for at least 5 seconds.The demo mode is cancelled permanently. The set switches to standby.Escape from Demo Mode“3-2DISPLAY FRONTJOG FRONTHeadphoneTunerDigital InBoardMicrophonePower ModuleCombi BoardPower Mo
40、duleMains BoardAF9 Board3CDC KeysCDR LightguideFW-R55 Locationof Printed Circuit Boards 2001 04 12Location of Printed Circuit BoardsAttention:CDR Lightguide, 3CDC-Key Board, Digital In Board, Microphone Board and Headphone Board are part of the Front Board.3-3picture 1DISMANTLING INSTRUCTIONSDismant
41、ling the Top Cover Remove 4 screws as shown in picture 1. Raise top cover at the rear and pull it backwards as shown in picture 2.picture 23-4picture 3picture 4DISMANTLING INSTRUCTIONSDismantling the Side Cover Remove 3 screws (for each side) as shown in picture 3. Remove side cover as shown in pict
42、ure 4.3-5DISMANTLING INSTRUCTIONSDismantling the 3CDC ModuleIn case of a Supply fault, the tray can be opened manually. Turn gearwheel clockwise (as shown in picture below).Remove the 3CDC Tray cover To release the cover from the catch on the tray pull itfrontwards on bottom side as shown in picture 5. Pull the cover up.picture 5