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1、CLASS 1LASER PRODUCTService ManualServiceServiceServiceDVP9000S/00/69TABLE OF CONTENTSPageLocation of pc boards fr Reparaturen sind Original-Ersatzteile zu verwenden.Sicherheitsbauteile sind durch das Symbol !markiert.ILe norme di sicurezza esigono che lapparecchio venga rimessonelle condizioni orig
2、inali e che siano utilizzati i pezzi di ricambioidentici a quelli specificati.Componenty di sicurezza sono marcati con !GBAfter servicing and before returning set to customer perform a leakagecurrent measurement test from all exposed metal parts to earth ground toassure no shock hazard exist. The le
3、akage current must not exceed0.5mA.2-1 2-1DISMANTLING INSTRUCTIONSDismantling of the DVD Loader1) The tray can be manually open by inserting a screwdriver and push the lever in the direction as shown inFigure 1 to unlock the tray before sliding it out.2) Slide out the tray and remove the Cover Tray
4、assembly(pos 113 + pos 115 + pos 117) as shown in Figure 2.3) Loosen 7 screws to remove the Cover Top (pos 197).- 2 screw each on the left & right side- 3 screws on the rear1) Loosen 7 screws H (see Figure 6 & 7) and uncatch 2catches C3 (see Figure 7) to detach the Cabinet Frontassembly from the Fra
5、me (pos 161) by sliding it outtowards the front.- see Service position CDetaching the Cabinet Front assembly4) Loosen 4 screws D (see Figure 5) to remove the DVDLoader (pos 1003-0001).5) Loosen 3 screws E (see Figure 5) to remove the PlateShield (pos 191) from the DVD Loader.Figure 7Figure 3Figure 2
6、Figure 11) Loosen 3 screws A (see Figure 3 & 4) to remove thePSCAN HDMI Board (pos 1006).2) Loosen 7 screws B (see Figure 3) and uncatch C1 (seeFigure 5) to remove the AV Board (pos 1002).Dismantling of the PSCAN HDMI Board, AV Board, PSU Board and SD5.2 (S) XSA 4FL DV HDMI Board3) Loosen 2 screws G
7、 and uncatch 2 catches C2 (seeFigure 5) to remove the PSU Board (pos 1004).4) Loosen 4 screws F (see Figure 5) to remove the SD5.2(S) XSA 4FL DV HDMI Board (pos 1003-1001).Figure 5Figure 6Figure 42-2 2-2SERVICE POSITIONSAV Board Thick Insulation Sheet DVD Loader Thick Insulation SheetService positio
8、n AService position CService position BPSCAN HDMI Board SD5.2 (S) XSA 4FL DV HDMI BoardDiagnostic Software1. Definitions and AbbreviationsDefinitionsControl PC Automatic test equipment, part of the production control system in the factory, to control theexecution of Diagnostic Nuclei in the DVD play
9、er.Diagnostic Nucleus Part of the Diagnostic Software. Each nucleus contains an atomic and softwareindependent diagnostic test, testing a functional part of the DVD player hardware oncomponent level.Script Part of the Diagnostic Software. Each script contains a sequence of Diagnostic Nuclei to beexe
10、cuted.Service PC PC used by a service- or repairman to communicate with the Diagnostic Software in theDVD player.AbbreviationsBHDS Basic Hardware Diagnostic SoftwareBDS Basic Diagnostic SoftwareFDS Full Diagnostic SoftwareHSI Hardware Software InterfaceOSD On Screen DisplayPWB Printed Wire BoardRC R
11、emote ControlZiVa5 the single-chip DVD backend processor from LSI LogicSACD Super Audio CDSD5.2 Standard Design DVD-SACD Module 5thgeneration2. Product OverviewThe purpose of the DVD Diagnostic Software is to support the user (factory and service) in diagnosing the DVD player.The context of the diag
12、nostic software consists of:- Service PC, a personal computer with a terminal emulation program that emulates a simple ASCII terminal.The Service PC is connected to the RS232 port of the DVD player and is used for Level 2 / Second Linediagnostic mode. The Service PC is operated by a service personne
13、l or repairman.- Local Keyboard, input device of the DVD player hardware, used during power-on and during the execution ofthe Player Test Script.- Test Pin, input device of the DVD player hardware, used during power-on.- Local Display, output devices of the DVD player hardware, used by the Player Te
14、st Script and Dealer TestScript to output messages and test results.- Control PC, a computer system in the factory connected to the RS232 port of the DVD player, used duringLevel 1 diagnostic mode to communicate with the Diagnostic Software (bi-directional).- DVD Player Hardware, all the DVD player
15、hardware which is subject to the Diagnostic Software.The DVD has only one single RS232 port, implying that all interfaces using this port are mutually exclusive.The Full Diagnostic Software (FDS) is aimed to support service and repair and can present menus and receivecommands via a Service PC.The Di
16、agnostic Software contains a large number of tiny Diagnostic Nuclei. Each nucleus contains an atomic andsoftware independent diagnostic test, testing a functional part of the DVD player hardware on component level.Each Diagnostic Nucleus works directly on the DVD player hardware, no drivers will be
17、used. Each DiagnosticNucleus returns a Result indicating if and which error was detected (e.g. faulty SDRAM chip).It is possible to combine these diagnostic nuclei in a Script to create a high level test like a player test, a script canbe as simple as a sequence of executed Diagnostic Nuclei. The Di
18、agnostic Software contains standard scripts fordealer and player test. Each script returns a Result indicating if and which error was detected (e.g. faulty module).3-1During power-on the Selector (part of the DVD boot sequence) will check the presence of certain triggers (signalon Test Pin, key comb
19、inations on local keyboard). Via the Selector the appropriate diagnostic mode will be acti-vated:Power-on condition Activate diagnostic mode: Short DescriptionName used Name usedin Factory in ServiceOPEN & PLAY key (Dealer Script) Dealer test Fully automatic stand-alone test without any userpressed
20、intervention resulting in one overall result: passed ornot passed.No SDRAM tests are performed prior to DSW startup.OPEN & STOP key Level 3 or First Line Automatic test sequence with user intervention andpressed Player test use of screen/audio test device (i.e. a television set).(Player Script) The
21、result will be an indication of which board isfaulty.No SDRAM tests are performed prior to DSW startup.Test pin active & C Level 1 or - Externally (Control PC) controlled test sequence viacharacter received Module test a simple command line interface. Each commandfrom RS232 Port in production activa
22、tes one Diagnostic Nucleus.line SDRAM tests are performed prior to DSW startup.Test pin active & M Level 2 or Second Line Externally (Service PC) controlled test sequence viacharacter received Module test a simple menu driven interface. Each menu selectionfrom RS232 Port for repair activates a Diagn
23、ostic Nucleus or a Standard Script.SDRAM tests are performed prior to DSW startup.Note: Some players do not have a power-on key, in such cases, the player must be powered-on by connectingthe power-cable.The Selector, Command Handler and Menu Handler are the heart of the Diagnostic Software and will
24、be referencedas the Diagnostic Engine in the context of this document. They form a framework in which Diagnostic Nuclei andstandard Scripts can be added via a well-defined software interface. The actual contents of the Menu Handler are partof the FDS.3. Product FunctionsDealer diagnostics (For I2C M
25、aster Modules only)The dealer diagnostic mode can be activated by pushing the script activation keys during power-on. The scriptactivation keys vary depending on the model used.This test consists of running a predefined script (Dealer Test Script). The script controls the execution of a numberof dia
26、gnostic tests. No external input is required during the execution of the script. During the execution aprogress indicator will be displayed on the local display. At the end of the script one message is returned indicat-ing if a failure in the DVD player is detected or not. The message will be displa
27、yed on the local display. No exter-nal test equipment is required.DVD Project/Model Dealer Script mode activation keyDVP900 All series Press and hold OPEN and PLAY keyFirst Line & Level 3 diagnostics (For I2C Master Modules only)The First Line & Level 3 diagnostic mode can be activated by pushing th
28、e script activation keys during power-on.The script activation keys vary depending on the model used.This test consists of running a predefined script (Player Test Script). The script controls the execution of a numberof diagnostic nuclei. The first group of Diagnostic Nuclei in this script will che
29、ck the local display and the localkeyboard and will output the result on the local display before it continues with the remaining Diagnostic Nuclei ofthe script. The Diagnostic Nuclei for the readout of the error log and the Basic Engine will also be part of thepredefined script. During execution of the script input from the local keyboard is required for confirmation of3-2