Pioneer-PD-117-Service-Manual电路原理图.pdf

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1、ORDER NO. PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD

2、. 253 Alexandra Road, #04-01, Singapore 159936 ? ? ? ? ? ? PIONEER ELECTRONIC CORPORATION 1999 WPWXJAC220240V RDXJAC110127V/ 220-240VWith the voltage selector RLXJAC110120V/ 220-240VWith the voltage selector COMPACT DISC PLAYER RRV2118 TZZR APR. 1999 Printed in Japan PD-117 CONTENTS 1. SAFETY INFORM

3、ATION.2 2. EXPLODED VIEWS AND PARTS LIST .3 3. SCHEMATIC DIAGRAM.8 4. PCB CONNECTION DIAGRAM .11 5. PCB PARTS LIST.15 6. ADJUSTMENT.17 7. GENERAL INFORMATION .25 7.1 DISPLAY .25 7.2 BLOCK DIAGRAM .26 8. PANEL FACILITIES AND SPECIFICATIONS .27 THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND T

4、YPE(S). Power RequirementType Model PD-117 The voltage can be converted by the following method. COMPACT DISC PLAYER ,? SANDY/N TANBY OPEN COSE 0674?1 ?PROGAM RNDOMRPET ED THITE ?COMPU ?ATO IMED SPLY FF ? D D CK YN HRO RACKNDEXM NSC ANI RSONANE it is not meant for the casual do-it-yourselfer. Qualif

5、ied technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are no

6、t qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician. RadioFans.CN 收音机爱 好者资料库 PD-117 3 2. EXPLODED VIEWS AND PARTS LIST 2.1 PACKING (1) PACKING PARTS LIST NOTES :Parts marked by “ NSP ” are g

7、enerally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screw adjacent to mark on the product are used for dis

8、assembly. Mark No.DescriptionPart No. 1Styrol Protector RPHA1289 2Styrol Protector LPHA1290 3Packing CasePHG2369 4Packing SheetZ23007 (750 600 0.5) 5Output Cable (L=1.0m)PDE1248 6Operating InstructionsSee Contrast table (2) 7Control Cable (L=1.0m)PDE1247 8Caution 220V LabelSee Contrast table (2) (2)

9、 CONTRAST TABLE PD-117/WPWXJ, RDXJ and RLXJ are constructed the same except for the following: Part No. RemarksMark WPWXJ typeRDXJ typeRLXJ type 6Operating InstructionsNot usedPRE1280PRE1280 No.Symbol and Description (English/Spanish/Chinese) 6Operating Instructions (English)PRB1287Not usedNot used

10、8CAUTION 220V LABELNot usedARR1003ARR1003 PD-117 4 (1) EXTERIOR PARTS LIST Mark No.DescriptionPart No.Mark No.DescriptionPart No. 1MOTHER BOARD ASSYSee Contrast table (2) 2Strain ReliefCM22B 3AC Power CordSee Contrast table (2) 4Power TransformerSee Contrast table (2) 5ScrewFBZ30P080FZK 6ScrewBBZ30P

11、160FMC NSP7PCB SpacerPNY-404 8ScrewPDZ30P050FMC NSP9Single Mechanism AssyPXA1593 10ScrewIPZ30P150FCC 11Caution LabelPRW1018 12Foot AssyAEC1531 NSP13Under BasePNA2177 14ScrewBBZ30P060FMC 15Rear BaseSee Contrast table (2) 16Binder (SKB90BK)ZCASKB90BK 2.2 EXTERIOR (1/2) EXTERIOR (1/2) PARTS LIST (2) CO

12、NTRAST TABLE PD-117/WPWXJ, RDXJ and RLXJ are constructed the same except for the following: Part No. RemarksMark WPWXJ typeRDXJ typeRLXJ type 1MOTHER BOARD ASSYPWM2137PWM2136PWM2136 No.Symbol and Description 3AC Power CordADG1123PDG1013PDG1003 4Power TransformerPTT1236PTT1238PTT1238 15Rear BasePNA24

13、94PNA2492PNA2493 17Caution LabelPRW1018Not usedPRW1018 PD-117 5 EXTERIOR (2/2) PARTS LIST Mark No.DescriptionPart No. 1BonnetPYY1182 2ScrewFBT40P080FZK 3ScrewBBZ30P080FZK 4Tray Name PlatePNW2923 5ScrewIBZ30P080FCC 6Display WindowPAM1799 7Name PlatePAM1776 8Function PanelPNW2910 9Mode ButtonPAC1796 1

14、0Operate ButtonPAC1798 Mark No.DescriptionPart No. 11LED LensPNW2019 12Power ButtonPAC1708 NSP13SW BOARD ASSYPWZ2942 14ScrewPPZ30P100FMC NSP15DISPLAY BOARD ASSYPWZ2935 1630P F F C/30VPDD1049 2.3 EXTERIOR (2/2) PD-117 6 2.4 SINGLE MECHANISM ASSY PD-117 7 SINGLE MECHANISM ASSY PARTS LIST 1Lever Switch

15、 (S601)DSK1003 2Float ScrewPBA1048 3Rubber BeltPEB1193 4Motor PulleyPNW1634 5Tray Black VPNW2455 6Float BasePNW2032 7Drive Gear 2PNW2369 8Gear PulleyPNW2034 9Clamper BasePNW2375 10Clamp CamPNW2364 11D.C. Motor (0.75W, LOADING)PXM1010 12Float Rubber BREB1287 13Float Rubber GREB1288 14ScrewBPZ26P080FM

16、C 15ScrewZ39-019 16ScrewBMZ26P040FMC 17Pinion GearPNW2055 NSP18D.C. Motor (CARRIAGE)PXM1027 19D.C. Motor ASSY (SPINDLE)PEA1235 20Carriage BasePNW2699 21Disc HolderPNW1608 22ScrewJFZ20P030FNI 23ScrewJFZ17P025FZK 24Gear 3PNW2054 25Gear 2PNW2053 26WasherWT12D032D025 27PICK UP ASSY-SPEA1335 28Guide BarP

17、LA1094 29Gear 1PNW2052 30Gear StopperPNB1303 31ScrewBBZ20P060FMC 32FFC HolderPNW2734 33ScrewBPZ26P100FMC 34Earth Lead UnitPDF1104 35ScrewBBZ26P060FMC NSP36MECHANISM BOARD ASSYPWX1192 37Clamp MagnetPMF1014 38YokePNB1216 NSP39H RubberPEB1249 40Clamper SPNW1609 41Loading BasePNW2376 42D.C. Motor Assy (

18、CARRIAGE)PEA1246 NSP43SERVO MECHANISM ASSYPXA1596 44BinderZ09-056 45Connector Assy (4P)RDE1043 46Connector Assy (5P)PDE1239 47PU Rack SpringABH7077 48Rack HolderPNW2056 4916P FFC/30VPDD1185 Mark No.DescriptionParts No.Mark No.DescriptionParts No. PD-117 8 A B C D 1234 1234 53 18 19 16 33 2 23 3 4 7

19、5 6 8 23 -0.7V 1.8V 1.8V 0V 1.6V 1.6V 0V 1.6V 1.6V 0.2V 1.7V 1.7V 0V 0V 0V 5.0V 3.4V 5.0V MOTHER BOARD ASSY SW BOARD ASSY S801 DISPLAY BOARD ASSY C D B A PICK UP ASSY PEA1335 SERVO MECHANISM ASSY PXA1596 MECHANISM BOARD ASSY PWX1192 SINGLE MECHANISM ASSY PXA1593 PWM2137 WPWXJ TYPE PWM2136 RDXJ and R

20、LXJ TYPES PWZ2942 WPWXJ,RDXJ and RLXJ TYPES PWZ2935 WPWXJ,RDXJ and RLXJ TYPES WPWXJ TYPES SPINDLE MOTOR ASSY PEA1235 CARRIAGE MOTOR ASSY PEA1246CONNECTOR ASSY RDE1043 D801 SIGNAL ROUTE : AUDIO SIGNAL : FOCUS SERVO LOOP : TRACKING SERVO LOOP : CARRIAGE SERVO LOOP : SPINDLE DRIVE : LOADING DRIVE 3. SC

21、HEMATIC DIAGRAM A 3.1 MOTHER BOARD ASSY, DISPLAY BOARD ASSY and SW BOARD ASSY BDC PD-117 9 A B C D 5678 5678 1.6V 1.6V 0V 0V -9.2V 0V -9.2V 0V 1.6V 1.6V 0V WPWXJ TYPE WPWXJ TYPE AC POWER CORD ADG1123 AC220-240V 50/60Hz WPWXJ TYPE RDXJ and RLXJ TYPES AC POWER CORD PDG1013 AC110-127V/220-240V 50/60Hz

22、RDXJ TYPE PDG1003 AC110-120V/220-240V 50/60Hz RLXJ TYPE POWER TRANSFORMER PTT1236 POWER TRANSFORMER PTT1238 MTZJ5.1B/C 22/25 22/25 82K 82K 82K 82K NJM4558D-D NJM4558D-D 100K 100K 100K 100K 47K 47K PIN No. Volta- ge(V) PLAY STOP 5.0 5.0 -23.2 -23.8 12345 -23.2 -23.2 -23.2 -23.7 -23.7 -23.8 6789 -23.2

23、 -23.8 -23.2 -23.8 -23.2 -23.8 -23.2 -23.8 1011121314 -23.2 -23.8 -23.2 -23.8 4.9 0.2 1516171819 -0.1 -0.1 -25.9 -26.4 -5.2 -5.2 20 PIN No. Volta- ge(V) PLAY STOP 212223242526272829 4.9 4.9-25.8 -26.2 3031323334 4.9 4.8 4.0 2.5 3536373839 4.9 4.91.3 1.0 40 4.8 4.92.9 4.0 2.3 0.1 0.0 0.1 0.01.3 1.0 P

24、IN No. Volta- ge(V) PLAY STOP 414243444546474849 1.0 1.2 5051525354 4.9 1.2 4.9 4.9 5556575859 4.9 4.9 0.1 0.1 60 4.9 4.94.9 2.3 2.3 2.2 2.2 0.1 0.1 4.9 4.91.3 1.0 1.3 1.0 5.0 5.0 1.2 1.0 -0.9 1.0 1.2 1.0 1.2 5.0 -1.0 4.9 6.8 4.9 61626364 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 IC351(PD4835A) DISPLAY BOARD

25、ASSY S701 : OPEN/CLOCE S702 : STOP S705 : RANDOM S706 : HI-LITE SCAN S708 : TIME S710 : PROGRAM S711 : DISPLAY OFF S713 : REPEAT S714 : EDIT S725 : PLAY/PAUSE S726 : TRACK /MANUAL SEARCH REV S727 : TRACK /MANUAL SEARCH FWD SW BOARD ASSY S801 : POWER STANDBY/ON 1SS254 WPWXJ TYPE 10 Note: When orderin

26、g service parts, be sure to refer to EXPLODED VIEWS AND PARTS LIST or PCB PARTS LIST. B PD-117 10 8 IC202- Pin 9 : PLAY MODE (CADR) H : 2sec/div 19IC301- Pin 52 : PLAY MODE (1kHz) (DATA) H : 500nsec/div 53 IC301- Pin 38 : PLAY MODE (PCO) H : 10sec/div IC301- Pin 86 : PLAY MODE (1 kHz) ( LOUT 1) H :

27、0.2 msec/div 33IC301- Pin 27 : PLAY MODE (MDP) H : 2sec/div 23TRACK SEARCH MODE Upper:TP1-Pin1(RF) Lower:IC151-Pin 23 (C.OUT) 18IC301- Pin 50 : PLAY MODE (1kHz) (LRCK) H : 10sec/div 7 IC201- Pin 9 : TRACK SEARCH MODE (SPDR) H : 50msec/div 7 IC201- Pin 9 : PLAY MODE (SPDR) H : 50msec/div 6 IC202- Pin

28、 3 : 50T-JUMP(1) MODE (TRDR) H : 1msec/div 6 IC202- Pin 3 : PLAY MODE (TRDR) H : 1msec/div 5 IC202- Pin 4 : PLAY MODE (FODR) H : 1msec/div 8 IC202- Pin 9 : TRACK SEARCH MODE (CADR) H : 200msec/div 16 IC301- Pin 54 : PLAY MODE (1kHz) (BCLK) H : 500nsec/div 0.3Vp-p 7.2Vp-p 1Vp-p 1.5Vp-p 0.5Vp-p 0.5Vp-

29、p 4Vp-p 5Vp-p 5Vp-p 5Vp-p 1Vp-p 5Vp-p 3.2 Vp-p 2.5Vp-p 5Vp-p H : 200sec/div 10 5 IC202- Pin 4 : FOCUS-IN(2) MODE (FODR) H : 200msec/div 1.4Vp-p 4TP1- Pin 2 : 50T- JUMP(1)MODE (TRER) H : 1msec/div 0.7Vp-p 4TP1- Pin 2 : PLAY MODE (TRER) H : 10msec/div 0.3Vp-p 3TP1- Pin 6 : PLAY MODE (FOER) H : 10msec/

30、div 0.2Vp-p 2 TP1- Pin 1 : TRACK SEARCH MODE (RF) H : 200 sec/div 1.2Vp-p 2 TP1- Pin 1 : PLAY MODE (RF) H : 500nsec/div 1.2Vp-p Note: The encircled numbers denote measuring point in the schematic diagram. MOTHER BOARD ASSY Waveforms 1 50T-JUMP: After switching to the pause mode, press the manual sea

31、rch key. 2 FOCUS-IN: Press the play key without loading a disc. B PD-117 11 A B C D 1234 1234 4. PCB CONNECTION DIAGRAM NOTE FOR PCB DIAGRAMS : 1. Part numbers in PCB diagrams match those in the schematic diagrams. 2. A comparison between the main parts of PCB and schematic diagrams is shown below.

32、3. The parts mounted on this PCB include all necessary parts for several destinations. For further information for respective destinations, be sure to check with the schematic diagram. 4. View point of PCB diagrams. Symbol In PCB Diagrams Symbol In Schematic Diagrams Part Name B C E D D G G S S B C

33、E BCE DGS BCEBCE BCE Transistor Transistor with resistor Field effect transistor Resistor array 3-terminal regulator Capacitor Connector P.C.BoardChip Part SIDE A SIDE B DA (PNP1239-C) (PNP1386-A) CARRIAGE MOTOR M SPINDLE MOTOR M INSIDE MECHANISM BOARD ASSYA SW BOARD ASSYD BCN202 CCN702 SIDE A PD-11

34、7 12 A B C D 1234 1234 B BMOTHER BOARD ASSY PNP1424B A CN610 AC POWER CORDTo PICKUP ASSY CN102 To LOADING MOTOR and CLAMP SW CCN701 VR151 VR152 Q391 Q452 Q454 Q404 Q403 Q453 Q451 Q405 IC406 IC405 IC31 IC401 IC34 Q341 Q151 Q152 Q201 IC202 IC21 Q321 VR153 VR154 VR155 VR156 SIDE A PD-117 13 A B C D 123

35、4 1234B BMOTHER BOARD ASSY PNP1424B IC301 IC151 IC351 SIDE B PD-117 14 A B C D 1234 1234 C DISPLAY BOARD ASSYC DJ801 BCN351 (PNP1386-A) SIDE A PD-117 15 CONTRAST OF PCB ASSEMBLIES 5. PCB PARTS LIST NOTES : Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Par

36、ts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex. 1When t

37、here are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J = 5%, and K = 10%). 560 = 56 10 1 = 561. RD1/4PU 5 6 1 J 47k = 47 10 3 = 473 . RD1/4PU 4 7 3 J 0.5 = R50 . RN2H 5 0 K 1 = 1R0 . RS1P 1 0 K Ex. 2When there are 3 effective digits (such as in hig

38、h precision metal film resistors). 5.62k = 562 10 1 = 5621 . RN1/4PC 5 6 2 1 F MOTHER BOARD ASSY PWM2136 and PWM2137 are constructed the same except for the following: C173, C399, C5321CKCYF103Z50Not used S5 Voltage SelectorNot usedPSB1006 MarkRemarksSymbol and Description Part No. PWM2137PWM2136 LI

39、ST OF WHOLE PCB ASSEMBLIES MOTHER BOARD ASSYPWM2137PWM2136PWM2136 NSPSUB BOARD ASSYPWX1398PWX1398PWX1398 DISPLAY BOADR ASSYPWZ2935PWZ2935PWZ2935 SW BOARD ASSYPWZ2942PWZ2942PWZ2942 NSPSINGLE MECHANISM ASSYPXA1593PXA1593PXA1593 SERVO MECHANISM ASSYPXA1596PXA1596PXA1596 MECHANISM BOARD ASSYPWX1192PWX11

40、92PWX1192 MarkSymbol and Description Part No. WPWXJRDXJRLXJ Remarks MOTHER BOARD ASSY B Mark No.DescriptionPart No. PARTS LIST FOR PD-117/WPWXJ Mark No.DescriptionPart No. SEMICONDUCTORS IC151CXA1782CQ IC301CXD2519Q IC31, IC34ICP-N10 IC201, IC202LA6520 IC405NJM4558D-D IC351PD4835A IC21PQ05RR12 Q1512

41、SA854S Q3912SC1740S Q403, Q4042SD2144S Q3412SK246 Q152DTA124ES Q405DTC124ES D341, D351, D352, D392 D3971SS254 D54MTZJ18B/C D359MTZJ5.1B/C D218MTZJ6.2B/C D11 D14, D52S5688G PD-117 16 COILS AND FILTERS L351 (RADIAL INDUCTOR)LFA100J L391 (RADIAL INDUCTOR)LFA1R0J L395, L396 (RADIAL INDUCTOR)LFA1R0J CAPA

42、CITORS C181CCCCH100D50 C341, C342CCCCH120J50 C393CCCSL101J50 C383CCCSL181J50 C315CCCSL221J50 C481, C482CCCSL390J50 C309CEASR47M50 C171, C175, C301, C311 C314CEAS101M10 C316, C302CEAS101M10 C52CEAS101M35 C26CEAS102M16 C433, C434CEAS220M25 C27, C131 C133, C431, C432CEAS330M16 C25CEAS332M16 C169, C170,

43、 C356CEAS4R7M50 C351CEAS471M6R3 C156, C161, C164, C168, C218CGCYX103K25 C160CGCYX333K25 C167CGCYX472K25 C152, C307CGCYX473K25 C157CGCYX823K25 C163CKCYB102K50 C176, C306, C441, C442CKCYB152K50 C305CKCYB222K50 C162CKCYB332K50 C151CKCYB682K50 C29, C159, C173, C205, C210CKCYF103Z50 C215, C219, C304, C31

44、0, C353CKCYF103Z50 C357, C382, C399, C5321CKCYF103Z50 C11, C13, C15, C16, C17CKCYF103Z50 C153, C154, C155, C158CQMBA104J50 RESISTORS VR153, VR155 (10k- B)RCP1045 VR151, VR152, VR154 (22k- B)RCP1046 VR156 (220k- B)RCP1049 Other ResistorsRD1/4PU&J OTHERS CN202MT 4P CONNECTOR173981-4 CN205MT 5P CONNECT

45、OR173981-5 CN35130P FFC CONNECTORHLEM30S-1 JA391, J392 1P JACKRKN1004 JA401 2P JACKPKB1023 JA393JACKPKN1005 X341XTAL RES (16.9344 MHz)PSS1008 CN201CONNECTOR 6PRKP-533 CN131CONNECTORSLW16S-1C7 X351CERAMIC RESONATORVSS1014 (4.19MHz) TERMINALRKC061 DISPLAY BOARD ASSY SEMICONDUCTORS D701 D704, D7071SS25

46、4 SWITCHES S701, S702, S705 S708PSG1006 S710, S711, S713, S714PSG1006 S725 S727PSG1006 OTHERS CN702 4P JUMPER CONNECTOR52147-0410 CN701 CONNECTORHLEM30R-1 V701 FL INDICATOR TUBEPEL1085 SEMICONDUCTOR D801PCX1019 SWITCH S801PSG1006 MECHANISM BOARD ASSY SWITCH S610DSG1016 OTHER CN610 MT 4P CONNECTOR173

47、979-4 Mark No.DescriptionPart No. C Mark No.DescriptionPart No. D SW BOARD ASSY A PD-117 17 6. ADJUSTMENT 6.1 PREPARATIONS 6.1.1 Jigs and Measuring Instruments 6.1.2 Necessary Adjustment Points WhenAdjustment points Exchange PICKUP Exchange MAIN BOARD ASSY Exchange SERVO MECH ASSY Exchange SPINDLE MOTOR 1.2.3.4.5.6.7. 8.9.10.11.12 ADJ = Page 6 CD TEST DISC (YEDS-7) screwd