Sony-CDP-CE405-Service-Manual电路原理图.pdf

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1、 US Model CDP-C250Z/C350Z/CE305/CE405 Canadian Model AEP Model CDP-CE305/CE405 UK Model CDP-CE405 Australian Model E Model Chinese Model CDP-CE305/CE405 SERVICE MANUAL COMPACT DISC PLAYER Model Name Using Similar MechanismCDP-C265/C365 CD Mechanism TypeCDM27A2-5BD20 Base Unit TypeBU-5BD20 Optical Pi

2、ck-up TypeKSS-213B/K-N SPECIFICATIONS Compact Disc Player LaserSemiconductor laser ( = 780 nm) Emission duration: continuous Laser outputMax 44.6 W* *This output is the value measured at a distance of 200 mm from the objective lens surface on the Optical Pick-up block with 7 mm aperture. Frequency r

3、esponse2 Hz to 20 kHz 0.5 dB Signal-to-noise ratioMore than 102 dB Dynamic rangeMore the 98 dB Harmonic distortionLess than 0.0045% Channel separationMore than 100 dB Output JackMaximumLoad typeoutputimpedance level LINE OUTPhono2VOver 10 kilohms jacks(at 50 kilohms) General Power requirements Where

4、 purchasedPower requirements US, Canadian120V AC, 60 Hz AEP, UK, German,220-230V AC, 50/60 Hz Italian, East European Australian240V AC, 50/60 Hz E110-120V, 220-240V adjustable, 50/60 Hz Chinese220-240V AC, 50 Hz Power consumption14W Dimensions (approx.) 430 120 385 mm (w/h/d)(17 4 3/4 15 1/4 in.) in

5、cl. projecting parts Mass (approx.)5.6 kg (12 lbs 6 oz) Supplied accessories Audio cord (2 phono plugs2 phono plugs) (1) Remote commander (remote) (CDP-C350Z/CE405 only) Sony SUM-3 (NS) batteries (CDP-C350Z/CE405 only) AC plug adaptor (1) (E model only) Design and specifications are subject to chang

6、e without notice. CDP-C250Z/C350Z/CE305/CE405 Photo : CDP-CE405 MICROFILM RadioFans.CN 收音机爱 好者资料库 2 TABLE OF CONTENTS Section Title Page SECTION 1. GENERAL.5 SECTION 2. DISASSEMBLY 2-1.Case, Bottom Plate and Front Panel. 6 2-2.Back Panel and Disc Table.6 2-3.Optical Pick-up Block Assembly. 7 2-4.Bra

7、cket (Gear) Assembly. 7 SECTION 3. ELECTRICAL BLOCK CHECKING.8 SECTION 4. DIAGRAMS 4-1.Circuit Boards Location . 10 4-2.Printed Wiring Board BD Section . 11 4-3.Schematic Diagram BD Section . 13 4-4.IC Block Diagrams . 15 4-5.Printed Wiring Board Main Section . 17 4-6.Schematic Diagram Main Section

8、. 21 4-7.IC Pin Functions IC101 Digital Signal Processor (CXD2545Q). 24 IC303 System Control (CXP82320-064Q) . 27 SECTION 5. EXPLODED VIEWS 5-1.Front Panel and Case Section . 28 5-2.Back Panel and Disk Table Section . 29 5-3.Chassis Section. 30 5-4.Base Unit Section (BU-5BD20) . 31 SECTION 6. ELECTR

9、ICAL PARTS LIST .32 SAFETY-RELATED COMPONENT WARNING ! COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMEN

10、TS PUBLISHED BY SONY. ATTENTION AU COMPOSANT AYANT RAPPORT LA SCURIT! LES COMPOSANTS IDENTIFIS PAR UNE MARQUE ! SUR LES DIAGRAMMES SCHMATIQUES ET LA LISTE DES PICES SONT CRITIQUES POUR LA SCURIT DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PICES SONY DONT LES NUMROS SONT DONNS DANS CE

11、MANUEL OU DANS LES SUPPLMENTS PUBLIS PAR SONY. The following caution label is located inside of the unit. This appliance is classified as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT MARKING is located on the rear exterior. CAUTION Use of controls or adjustments or performance of procedures ot

12、her than those specified herein may result in hazardous radiation exposure. RadioFans.CN 收音机爱 好者资料库 3 MODEL IDENTIFICATION BACK PANEL 4-978- CDP-C250Z US Model: 490-7 CDP-C350Z US Model: 490-8 CDP-CE305 US Model: 490-0 Canadian Model: 490-1 AEP Model: 767-2 German Model: 490-3 Australian Model: 490-

13、4 E Model: 490-5 Chinese Model: 490-6 CDP-CE405 US Model: 767-0 Canadian Model: 767-1 AEP, East Europian, Chinese Model: 767-2 UK Model: 767-4 German Model: 767-3 E Model: 767-6 Australian Model: 767-5 SAFETY CHECK-OUT (US model only) After correcting the original service problem, perform the follow

14、ing safety checks before releasing the set to the customer: Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below. LEAKAGE The AC leakage from any exposed metal part to earth ground and from all exposed

15、 metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microampers). Leakage current can be measured by any one of three methods. 1.A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers instructions to use these instrume

16、nts. 2.A battery-operated AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job. 3.Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate low-voltage scale

17、. The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. Nearly all battery operated digital multimeters that have a 2V AC range are suitable. (See Fig. A) To Exposed Metal Parts on Set 0.15F1.5k AC voltmeter (0.75V) Earth Ground Fig. A. Using an AC voltmeter to check AC

18、leakage. NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT The laser diode in the optical pick-up block may suffer electrostatic breakdown because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to elec

19、trostatic breakdown and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care. NOTES ON LASER DIODE EMISSION CHECK The laser beam on this model is concentrated so as to be focused on the disc reflectiv

20、e surface by the objective lens in the optical pick-up block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens. 4 HOW TO OPEN THE DISC TRAY WHEN POWER SWITCH TURNS OFF Insert a tapering driver into the aperture of the unit bottom, and turn

21、in the direction of arrow (to OUT direction). *To close the disc tray, turn the driver in the reverse direction (to IN direction). Tray 5Stopper washer (5) NOTE FOR MAIN GAER INSTALLATION 4Install the MAIN GEAR as show in the drawing. 2Slide the SET LEVER to the arrow B direction. B 1Set the mark of

22、 ROTARY ENCODER. A 3Rotate the GEAR (U/D) to the arrow Adirection. 5 SECTION 1 GENERAL Identifying the Parts Front Panel 1POWER switch 2CONTINUE button 3SHUFFLE button 4PROGRAM button 5CHECK button 6CLEAR button 7REPEAT button 8DISC 1-5 buttons 9Display window 0Disc tray !=/+ (AMS*) buttons !0/) (ma

23、nual search) buttons !” (play) button !P (pause) button !p (stop) button !6 OPEN/CLOSE button !DISC SKIP button !EX-CHANGE button !DISC CHECK button (CDP-CE305/CE405 only) Remote sensor PEAK SEARCH button (CDP-CE305/CE405 only) EDIT/TIME FADE button (CDP-CE305/CE405 only) 10 (over 10) button Numeric

24、 (1-10) buttons TIME button FADER button MUSIC SCAN button 12 34567 890! ! ! ! ! * AMS is the abbreviation for Automatic Music Sensor. 6 SECTION 2 DISASSEMBLY Note : Follow the disassembly procedure in the numerical order given. 2-1. CASE, BOTTOM PLATE AND FRONT PANEL 1Two screws (M38) 9Flat type wi

25、re (9 core) (MAIN board, to CN402) !Two screws (BVTT38) !Front panel 4Case 3Two screws (BV38) 2Two screws (M38) 8Flat type wire (35 core) (MAIN board, to CN402) 7Bottom plate 5Four screws (BVTP310) 2-2. BACK PANEL AND DISC TABLE !Three screws (BVTP310) !Disc table (B) !Disc table (A) !Screw (BVTP38)

26、 !Bracket (guideB1) 9Screw (BVTP38) 0Bracket (guide F1) 8Bracket (guide F1) 7Screw (BVTP38) 5Screw (BVTP38) 6Bracket (guide B1) 4Flat type wire (6 core) (MAIN board, to CN404) 1Connector 2Five screws (BVTP310) 3Back panel !Screw (PTPWH312) 6Three screws (BVTT38) 7 2-3. OPTICAL PICK-UP BLOCK ASSEMBLY

27、 2-4. BRACKET (GEAR) ASSEMBLY 2Screw (PTPWH312) 4Two screws (PTPWH2.66) 8Optical pick-up block assembly 1Flat type wire (16 core) (BD board, to CN101) 3Two screws (PTPWH2.66) 6Compression spring (BU) 7Compression spring (BU) 5Holder (BU) 1Stopper washer (5) 2Gear (REV) 7Stopper washer (5) 8Gear (U/D

28、) 9Five screws (BVTP38) 0Bracket (GEAR) assembly 3Stopper washer (5) 4Gear (MAIN) 5Screw (BVTP38) 6Rotary encoder Note : As for the installation of the main gear, refer to “Note for MAIN GAER installation” on page 4. 8 Note : 1.CD Block is basically designed to operate without adjustment. Therefore,

29、 check each item in order given. 2.Use YEDS-18 disc (3-702-101-01) unless otherwise indicated. 3.Use an oscilloscope with more than 10M impedance. 4.Clean the object lens using an applicator with neutral detergent when the signal level is low than specified value with the following checks. S Curve C

30、heck Procedure : 1.Connect oscilloscope to test point TP (FE) on BD board. 2.Connect between test point TP (FEI) and TP (VC) by lead wire. 3.Turn Power switch on. 4.Put disc (YEDS-18) in and turn Power switch on again and actuate the focus search. (actuate the focus search when disc table is moving

31、in and out.) 5.Check if the oscilloscope waveform (S-curve) is symmetrical between A and B. And confirm peak to peak level within 31 Vp-p. S-curve waveform 6.After check, remove the lead wire connected in step 2. Note : Try to measure several times to make sure than the ratio of A : B or B : A is mo

32、re than 10 : 7. Take sweep time as long as possible and light up the brightness to obtain best waveform. RF Level Check Procedure : 1.Connect oscilloscope to test point TP (RF) on BD board. 2.Turned Power switch on. 3.Put disc (YEDS-18) in to play the number five track. 4.Confirm that oscilloscope w

33、aveform is clear and check if RF signal level is correct or not. BD board TP (FE) TP (VC) oscilloscope symmetry A B within 3 1 Vp-p BD board TP (RF) TP (VC) oscilloscope Note : A clear RF signal waveform means that the shape “ ” can be clearly distinguished at the center of the waveform. RF signal w

34、aveform E-F Balance Check Procedure : 1.Connect test point TP (ADJ) to ground with a lead wire. 2.Connect oscilloscpe to test point TP (TE) on BD board. 3.Turned Power switch on. 4.Put disc (YEDS-18) in to play the number five track. 5.Press the “3” button. (The tracking servo and the sledding servo

35、 are turned OFF.) 6.Check the level B of the oscilliscopes waveform and the A (DC voltage) of the center of the Traverse waveform. Confirm the following : A/B 100 = less than 22% Traverse waveform 7.Press the “8” button. (The tracking servo and sledding servo are turned ON.) Confirm the C (DC voltag

36、e) is almost equal to the A (DC voltage) is step 6. Traverse waveform 8.Disconnect the lead wire of TP (ADJ) connected in step 1. VOLT/DIV : 200mV TIME/DIV : 500ns level : 1.2Vp-p +0.25 0.20 BD board TP (TE) TP (VC) oscilloscope 0V Center of the waveform B level : 1.3 0.6 Vp-p A (DC voltage) 0V C (D

37、C voltage) Tracking servo Sledding servo ON Tracking servo Sledding servo OFF SECTION 3 ELECTRICAL BLOCK CHECKING 9 RF PLL Free-run Frequency Check Procedure : 1.Connect frequency counter to test point (PLCK) with lead wire. 2.Turned Power switch on. 3.Put the disc (YEDS-18) in to play the number fi

38、ve track. Confirm that reading on frequency counter is 4.3218MHz. Adjustment Location : BD BOARD Conductor Side (PLCK) (RF) (VC) (TE) (FE) (FEI) IC103 120 1110 IC101 MAIN BOARD Conductor Side 40 41 25 24 180 65 64 IC401 TP2 (ADJ) frequency counter BD board TP (PLCK) 10 4-1. CIRCUIT BOARDS LOCATION S

39、ECTION 4 DIAGRAMS BD BOARD SENSOR BOARD MAIN BOARD DISPLAY BOARD 10 KEY BOARD LOADING BOARD TABLE MOTOR BOARD 24 4-7. IC PIN FUNCTIONS IC101 DIGITAL SIGNAL PROCESSOR (CXD2545Q) Pin Name SRON SRDR SFON TFDR TRON TRDR TFON FFDR FRON FRDR FFON VCOO VCOI TEST DVss TES2 TES3 PDO VPCO VCKI AVD2 IGEN AVS2

40、ADIO RFC RFDC TE SE FE VC FILO FILI PCO CLTV AVS1 RFAC BIAS ASYI ASYO AVD1 Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 I/O O O O O O O O O O O O O I I I I O O I I I O I I I I I O I O I I I I O Function Sled drive output (Not

41、used) Sled drive output Sled drive output (Not used) Tracking drive output Tracking drive output (Not used) Tracking drive output Tracking drive output (Not used) Focus drive output Focus drive output (Not used) Focus drive output Focus drive output (Not used) VCO output for analog EFM PLL (Not used

42、) VCO output for analog EFM PLL (GND) TEST pin connected normally to GND Digital GND TEST pin connected normally to GND TEST pin connected normally to GND Charge-pump output for analog EFM PLL (Not used) Charge-pump output for variable pitch PLL (Not used) Clock input from variable pitch external VC

43、O (GND) Analog power supply Power supply pin for operational amplifiers Analog GND (Not used) (Not used) RF signal input Tracking error signal input Sled error signal input Focus error signal input Center voltage input pin Filter output for master PLL Filter input for master PLL Charge-pump output f

44、or master PLL Control voltage input for master VCO Analog GND EFM signal input Asymmetry circuit constant current input Asymmetry comparate voltage input EFM full swing output Analog power supply 25 Pin Name DVDD ASYE PSSL WDCK LRCK DATA BCLK 64DATA 64BCLK 64LRCK GTOP XUGF XPLCK GFS PFCK C2PO XRAOF

45、MNT3 MNT2 MNT1 MNT0 XTAI XTAO XTSL DVss FSTI FSTO FSOF C16M MD2 DOUT EMPH WFCK SCOR SBSO EXCK SUBQ SQCK MUTE SENS Pin No. 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 I/O I I O O O O O O O O O O O O O O O O O O I O I I O O O

46、I O O O O O I O I I O Function Digital power supply Asymmetry circuit ON/OFF Audio data output mode selection input 48-bit slot D/A interface. Word clock. 48-bit slot D/A interface. LR clock. DA 16 output when PSSL=1.48-bit slot serial data when PSSL=0 DA 15 output when PSSL=1.48-bit slot data when

47、PSSL=0 DA 14 output when PSSL=1.64-bit slot data when PSSL=0 (Not used) DA 13 output when PSSL=1.64-bit slot data when PSSL=0 (Not used) DA 12 output when PSSL=1.64-bit slot data when PSSL=0 (Not used) DA 11 output when PSSL=1.GTOP output when PSSL=0 (Not used) DA 10 output when PSSL=1.XUGF output when PSSL=0 (Not used) DA 09 output when PSSL=1.XPLCK output when PSSL=0 DA 08 output when PSSL=1.GFS output when PSSL=0 DA 07 output when PSSL=1.RFCK output when PSSL=0 DA 06 out