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1、 CDP-XE200/XE300 SERVICE MANUAL Canadian Model AEP Model UK Model Australian Model CDP-XE200/XE300 E Model Chinese Model CDP-XE200 Photo: CDP-XE300 Model Name Using Similar MechanismCDP-XE500 CD Mechanism TypeCDM14-5BD20 Base Unit NameBU-5BD20 SPECIFICATIONS MICROFILM COMPACT DISC PLAYER RadioFans.C
2、N 收音机爱 好者资料库 2 The laser component in this product is capable of emitting radiation exceeding the limit for Class 1. The following caution label is located inside of the unit. To Exposed Metal Parts on Set 0.15F1.5k AC voltmeter (0.75V) Earth Ground Fig. A. Using an AC voltmeter to check AC leakage.
3、 SAFETY CHECK-OUT After correcting the original service problem, perform the following safety check before releasing the set to the customer: Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below. LEAKA
4、GE TEST The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a re- turn to chassis, must not exceed 0.5 mA (500 microampers). Leakage current can be measured by any one of three methods. 1. A commercial leakage tester, such as t
5、he Simpson 229 or RCA WT-540A. Follow the manufacturers instructions to use these instruments. 2. A battery-operated AC milliammeter. The Data Precision 245 digi- tal multimeter is suitable for this job. 3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmet
6、er. The “limit” indication is 0.75 V, so analog meters must have an accurate low-voltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. Nearly all battery operated digital multimeters that have a 2V AC range are suitable. (See Fig. A) This appliance is clas
7、sified as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT MARKING is located on the rear exterior. CAUTION Use of controls or adjustments or performance of proce- dures other than those specified herein may result in haz- ardous radiation exposure. Notes on Chip Component Replacement Never reuse
8、a disconnected chip component. Notice that the minus side of a tantalum capacitor may be dam- aged by heat. MODEL IDENTIFICATION Back Panel CDP-XE200 : Canadian Model: 4-978-388-4 Australian Model: 4-978-388-5 E Model: 4-978-388-9 Chinese Model: 4-979-971-0 UK Model: 4-979-971-1 AEP, German, East Eu
9、ropean Model: 4-979-971-2 CDP-XE300 : AEP, German, East European Model: 4-978-388-2 UK Model: 4-978-388-3 Australian Model: 4-978-388-6 Canadian Model: 4-978-388-8 RadioFans.CN 收音机爱 好者资料库 3 ATTENTION AU COMPOSANT AYANT RAPPORT LA SCURIT! LES COMPOSANTS IDENTIFIS PAR UNE MARQUE ! SUR LES DIAGRAMMES S
10、CHMATIQUES ET LA LISTE DES PICES SONT CRITIQUES POUR LA SCURIT DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PICES SONY DONT LES NUMROS SONT DONNS DANS CE MANUEL OU DANS LES SUPPLMENTS PUBLIS PAR SONY. NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT The laser diode in the optic
11、al pick-up block may suffer electrostatic breakdown because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic breakdown and also use the procedure in the printed matter which is included in the
12、repair parts. The flexible board is easily damaged and should be handled with care. NOTES ON LASER DIODE EMISSION CHECK The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick-up block. Therefore, when checking the las
13、er diode emission, observe from more than 30 cm away from the objective lens. LASER DIODE AND FOCUS SEARCH OPERATION CHECK 1. Make POWER switch on with no disc inserted and disc table closed. 2. Confirm that the following operation is performed while observing the objective lens. SAFETY-RELATED COMP
14、ONENT WARNING! COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. TABLE OF CONTENTS
15、1. GENERAL Identifying the Parts . 4 Playing a CD. 5 2. DISASSEMBLY 2-1. Front Panel . 6 2-2. Base Unit Block . 6 3. ELECTRICAL BLOCK CHECKING. 7 4. DIAGRAMS 4-1. IC Pin Functions. 9 4-2. Printed Wiring Board BD Section . 13 4-3. Schematic Diagram BD Section . 15 4-4. Printed Wiring Boards Main Sect
16、ion . 17 4-5. Schematic Diagram Main Section . 19 5. EXPLODED VIEWS 5-1. Case Section . 26 5-2. Back Panel Section. 27 5-3. CD Mechanism Section. 28 5-4. Base Unit Section. 29 6. ELECTRICAL PARTS LIST. 30 4 SECTION 1 GENERAL IDENTIFYING THE PARTS RM-D420 (CDP-XE300 only) Front Panel/Remote Commander
17、 1 POWER switch 2 Disc tray 3 OPEN/CLOSE button 4 0/) (manual search) button 5 CHECK (program check) button 6 CLEAR (program clear) button 7 ENTER button 8 AMS (AMS*) control 9 p (Stop) button 0 P (Pause) button ! (Play) button ! Display ! TIME button ! REPEAT button ! PLAY MODE button ! Play Mode b
18、uttons CONTINUE button SHUFFLE button PROGRAM button ! Numeric buttons ! 10 (over 10) button ! TIME button =/+ (AMS*) button FADER button *AMS is the abbreviation of Automatic Music Sensor. 12345 67 8 ! !0 9 ! ! ! ! ! ! 4 6 5 9 0 5 6 SECTION 2 DISASSEMBLY Note : Follow the disassembly procedure in t
19、he numerical order given. 2-1. FRONT PANEL When removing the front panel assembly on electric power failure, first open the loading block by turning cam with a screwdriver as shown in the figure, next pull out the loading block with hand, and remove the loading panel as shown in the figure, then rem
20、ove the front panel assembly. 3 Remove loading panel in the arrow direction 2-2. BASE UNIT BLOCK 1 Turn the cam to direction of arrow (Counter clockwise) by minus screw driver. 2 Take off the disc table. 3 Remove the yoke bracket. 4 Remove the MD (BU-5BD20) to the direction of arrow. 1Turn in the di
21、rection of the arrow. 2 Pull out disc table. bottom of chassis 1 cam 2 disc table 4 BU-5BD20 3 yoke bracket 7 SECTION 3 ELECTRICAL BLOCK CHECKING Note : 1. CD Block is basically designed to operate without adjustment. Therefore, check each item in order given. 2. Use YEDS-18 disc (3-702-101-01) unle
22、ss otherwise indicated. 3. Use an oscilloscope with more than 10M impedance. 4. Clean the objective lens using an applicator with neutral detergent when the signal level is low than specified value with the following checks. S Curve Check Procedure : 1.Connect oscilloscope to test point TP (FE) on B
23、D board. 2.Connect between test point TP (FEI) and TP (VC) by lead wire. 3.Turn Power switch on. 4.Put disc (YEDS-18) in and turn Power switch on again and actuate the focus search. (Actuate the focus search when disc table is moving in and out.) 5. Check if the oscilloscope waveform (S-curve) is sy
24、mmetrical between A and B. And confirm peak to peak level within 31 Vp-p. S-curve waveform 6. After check, remove the lead wire connected in step 2. Note : Try to measure several times to make sure than the ratio of A : B or B : A is more than 10 : 7. Set sweep time as long as possible and set the b
25、rightness to obtain best waveform. RF Level Check Procedure : 1. Connect oscilloscope to test point TP (RF) on BD board. 2. Turn Power switch on. 3.Put disc (YEDS-18) in and playback. 4.Confirm that oscilloscope waveform is clear and check if RF signal level is correct or not. Note : A clear RF sign
26、al waveform means that the shape “ ” can be clearly distinguished at the center of the waveform. RF signal waveform E-F Balance (1 Track Jump) Check Procedure : 1.Connect oscilloscope to test point TP (TE) on BD board . 2.Turn Power switch on. 3.Put disc (YEDS-18) in to play the number five track. 4
27、.Press the “P (pause)” button. (Becomes the 1 track jump mode.) 5.Check the level B of the oscilloscopes waveform and the A (DC voltage) of the following : A/B100 = less than 20%. 1 track jump waveform RF PLL Free-run Frequency Check Procedure : 1. Connect frequency counter to test point (PLCK) with
28、 lead wire. 2. Turn Power switch on. 3. Confirm that reading on frequency counter is 4.3218MHz. BD board oscilloscope TP (FE) TP (VC) symmetry within 31 Vp-p A B BD board oscilloscope TP (RF) TP (VC) VOLT/DIV : 200mV TIME/DIV : 500nS level : 1.2 +0.25 Vp-p 0.20 BD board TP (TE) TP (VC) oscilloscope
29、(DC range) Center of the waveform A (DC voltage) level : 1.50.7Vp-psymmetry B frequency counter MAIN board TP (PLCK) 8 Adjustment Location : BD board BD board (conductor side) (FE) (FEI) (RF) (TE) (VC) 120 1011 IC103 (PLCK) IC101 9 SECTION 4 DIAGRAMS 4-1. IC PIN FUNCTIONS IC101 CXD2545Q (DIGITAL SER
30、VO & DIGITAL SIGNAL PROCESSOR) Pin No.Pin NameI/OFunction 1SRONOSled drive output (Not used.) 2SRDROSled drive output 3SFONOSled drive output (Not used.) 4TFDROTracking drive output 5TRONOTracking drive output (Not used.) 6TRDROTracking drive output 7TFONOTracking drive output (Not used.) 8FFDROFocu
31、s drive output 9FRONOFocus drive output (Not used.) 10FRDROFocus drive output 11FFONOFocus drive output (Not used.) 12VCOOOVCO output for analog EFM PLL. (Not used.) 13VCOIIVCO input for analog EFM PLL. (Ground) 14TESTITEST pin connected normally to Ground. 15DVSSDigital Ground 16TES2ITEST pin conne
32、cted normally to Ground. 17TES3ITEST pin connected normally to Ground. 18PDOOCharge-pump output for analog EFM PLL. (Not used.) 19VPCOOCharge-pump output for variable pitch PLL. (Not used.) 20VCKIIClock input from variable pitch external VCO. (Ground) 21AVD2Analog power supply 22IGENIPower supply pi
33、n for operational amplifiers. 23AVS2Analog Ground 24ADIOI(Not used.) 25RFCO(Not used.) 26RFDCIRF signal input 27TEITracking error signal input 28SEISled error signal input 29FEIFocus error signal input 30VCICenter voltage input pin 31FILOOFilter output for master PLL. 32FILIIFilter input for master
34、PLL. 33PCOOCharge-pump output for master PLL. 34CLTVIControl voltage input for master VCO. 35AVS1Analog Ground 36RFACIEFM signal input 37BIASIAsymmetry circuit constant current input 38ASYIIAsymmetry comparate voltage input 39ASYOOEFM full swing output 40AVD1Analog power supply 41DVDDDigital power s
35、upply 42ASYEIAsymmetry circuit ON/OFF 43PSSLIAudio data output mode selection input. (Ground) 44WDCKO48-bit slot D/A interface. Word clock 45LRCKO48-bit slot D/A interface. LR clock 46DATAODA 16 output when PSSL=1. 48-bit slot serial data when PSSL=0. 47BCLKODA 15 output when PSSL=1. 48-bit slot dat
36、a when PSSL=0. 10 Pin No.Pin NameI/OFunction 4864DATAODA 14 output when PSSL=1. 64-bit slot data when PSSL=0. (Not used.) 4964BCLKODA 13 output when PSSL=1. 64-bit slot data when PSSL=0. (Not used.) 5064LRCKODA 12 output when PSSL=1. 64-bit slot data when PSSL=0. (Not used.) 51GTOPODA 11 output when
37、 PSSL=1. GTOP output when PSSL=0. (Not used.) 52XUGFODA 10 output when PSSL=1. XUGF output when PSSL=0. (Not used.) 53XPLCKODA 09 output when PSSL=1. XPLCK output when PSSL=0. 54GFSODA 08 output when PSSL=1. GFS output when PSSL=0. 55PFCKODA 07 output when PSSL=1. RFCK output when PSSL=0. 56C2POODA
38、06 output when PSSL=1. C2PO output when PSSL=0. (Not used.) 57XRAOFODA 05 output when PSSL=1. XRAOF output when PSSL=0. (Not used.) 58MNT3ODA 04 output when PSSL=1. MNT3 output when PSSL=0. 59MNT2ODA 03 output when PSSL=1. MNT2 output when PSSL=0. 60MNT1ODA 02 output when PSSL=1. MNT1 output when PS
39、SL=0. 61MNT0ODA 01 output when PSSL=1. MNT0 output when PSSL=0. 62XTAIIXtal oscillator circuit input 63XTAOOXtal oscillator circuit output (Not used.) 64XTSLIXtal selection input pin (Ground) 65DVSSDigital Ground 66FSTII2/3 divider input of pins 62 and 63. 67FSTOO2/3 divider output of pins 62 and 63
40、. 68FSOFO(Not used.) 69C16MO16.9344MHz output (Not used.) 70MD2IDigital-out ON/OFF control pin (+5V) 71DOUTODigital-out output pin 72EMPHOPlayback disc output in emphasis mode. (Not used.) 73WFCKOWFCK output 74SCOROSub-code sync output 75SBSOOSub-P through Sub-W serial output (Not used.) 76EXCKICloc
41、k input for SBSO read-out. (Ground) 77SUBQOSub-Q 80-bit output 78SQCKIClock input for SQSO read-out. 79MUTEIMuting selection pin 80SENSOSENS output 81XRSTISystem reset 82DIRCIUsed in 1-track jump mode (+5V) 83SCLKISENS serial data read-out clock 84DFSWIDFCT selection pin (Ground) 85ATSKIInput pin fo
42、r anti-shock. (Ground) 86DATAISerial data input, supplied from CPU. 87XLATILatch input, supplied from CPU. 88CLOKISerial data transfer clock input, supplied from CPU. 89COUTONumbers of track counted signal output. (Not used.) 90DVDDDigital power supply 91MIRROMirror signal output 92DFCTODefect signa
43、l output 93FOKOFocus OK output 94FSWOOutput to select spindle motor output filter. (Not used.) 95MONOOutput to control ON/OFF of spindle motor. (Not used.) 96MDPOOutput to control spindle motor servo 11 Pin No.Pin NameI/OFunction 97MDSOOutput to control spindle motor servo. (Not used.) 98LOCKOGFS is
44、 sampled by 460Hz. H when GFS is H. (Not used.) 99SSTPIInput signal to detect disc innermost track. 100SFDROSled drive output 12 IC501 CXP82612-021Q (MASTER CONTROL) Pin No.Pin NameI/OFunction 1TIMERConnected to +5V. 2RMIAudio bus input 3+5VConnected to +5V. 4-6Not used. (Open) 7PGMLOLatch signal ou
45、tput to digital filter (IC201). 8CLKOSerial clock output 9SENSEISENSE signal input 10DATAOSerial data output 11SQCKORead out clock output for subcode Q data. 12SUBQISubcode Q data input 13Not used. (Open) 14AMUTEOAnalog muting control signal output 15LDONOOptical pick-up laser diode control output 1
46、6XLTOSerial data latch signal output 17Not used. (Open) 18RV+Not used. (Open) 19RV-Not used. (Open) 20LDOUTOLoading motor control signal output 21LDINILoading motor control signal input 22KEY0IKey input (S530) 23KEY1IKey input (S520-S527) 24KEY2IKey input (S501-S506) 25KEY3Connected to +5V. 26,27KEY4,KEY5IKey input (S531) 28ADJ/AFADJADJ/AFJ test pin 29IN/OUTSWILoading IN/OUT switch input 30RSTIReset signal input 31EXTALIClock input (4MHz) 32XTALOClock output (4MHz) 33VSSGround 34-41Not used. (Open) 42-62S1-S21OFL segment output 63-701G-7GOFL grid output 71VFDP(-30V)-30V pin for FL dis