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1、SERVICE MANUAL STEREO TURNTABLE SYSTEM US Model AEP Model UK Model E Model PS-DJ9000 SPECIFICATIONS Motor and Platter Drive systemDirect drive quartz Motor3 phase 8 pole Brushless DC motor PlatterAluminum die-cast Diameter 332 mm (13.1 inches) Weight 750 g (1.85 lbs) Speeds33 and 45 rpm 1/3 Wow and
2、flutterLess than 0.15 % (WRMS) Signal to noise ratioMore than 55 dB (DIN-B) Tone Arm TypeStatic balanced S-shaped tonearm with detachable headshell Effective arm length230 mm Overhang15 mm Usable cartridge weight4 g (min.) to 10 g (max.) General Power requirementsU.S.A. and Mexico: 120 V AC, 60 Hz E
3、uropean countries: 220 - 230 V AC, 50/60 Hz Other countries: 110 - 120 V/ 220 - 240 V AC, 50/60 Hz Power consumption15 W DimensionsApprox. 450 152 352 mm (17 11/16 5 13 in) (w/h/d) 11/163/4 Mass10 kg (22 lbs) Supplied Accessories Platter (2) Slip mat (2) Dust cover (with hinges) (2) Counterweight (2
4、) Cartridge and headshell (2) 45 adaptor (2) Audio cord (with ground wire) (2) AC power cord (2) Design and specifications are subject to change without notice. Replacing the Cartridge The life expectancy of the stylus tip is about 500 hours. To maintain optimum sound quality and prevent damage to y
5、our records, we recommend replacing the cartridge before the end of this time duration. Obtain a replacement cartridge from your Sony dealer. This set is the stereo turntable in PMPK-DJ9000. 9-929-553-12 2001F0200-1 2001.6 Sony Corporation Home Audio Company Shinagawa Tec Service Manual Production G
6、roup Ver 1.1 2001. 06 RadioFans.CN 收音机爱 好者资料库 2 SAFETY-RELATED COMPONENT WARNING! COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS AP- PEAR AS SHOWN I
7、N THIS MANUAL OR IN SUPPLEMENTS PUB- LISHED BY SONY. SAFETY CHECK-OUT After correcting the original service problem, perform the follow- ing safety checks before releasing the set to the customer: Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts
8、for AC leakage. Check leakage as described below. LEAKAGE TEST The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microampers). Leakage current can be measured by any one of thr
9、ee methods. 1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers instructions to use these instruments. 2. A battery-operated AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job. 3. Measuring the voltage drop across a resist
10、or by means of a VOM or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate low-voltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a pas- sive VOM that is suitable. Nearly all battery operated digital multimeters that have a 2V AC ra
11、nge are suitable. (See Fig. A) Fig. A. Using an AC voltmeter to check AC leakage. 0.15F To Exposed Metal Parts on Set 1.5k AC voltmeter (0.75V) Earth Ground TABLE OF CONTENTS 1.GENERAL. 3 2.DIAGRAMS 2-1.Circuit boards Location .5 2-2.Schematic Diagram Main Section . 6 2-3.Schematic Diagram Motor Sec
12、tion .7 2-4.Printed Wiring Board Main Section . 8 2-5.Printed Wiring Board Power Section .9 2-6.Printed Wiring Board Motor Section . 10 3.EXPLODED VIEWS 3-1.Bottom Section . 11 3-2.Cabinet Section. 12 4.ELECTRICAL PARTS LIST. 13 RadioFans.CN 收音机爱 好者资料库 3 SECTION 1 GENERAL 1POWER ON/OFF switch 2Spind
13、le 3Strobo lamp 4START/STOP button 5Slip mat 6Platter 7TARGET LIGHT and release button The TARGET LIGHT allows you to see the position of the stylus in the dark. Push and depress the TARGET LIGHT to turn it off. Push the release button to raise the light again and turn it on. 8Cartridge and headshel
14、l 9Finger lift q;PITCH BEND + and buttons qaInsulator qsDust cover qdHeadshell holder qfCounter weight qgHinge qh45 adaptor qjheight adj (adjusting) lever Use this lever to adjust the vertical position of the tonearm (wd). qkLOCK lever (for height adjustment) qlANTI-SKATING dial w;Cueing lever waArm
15、 stand wsSpeed-adjustment hole This hole is for use by qualified service technicians only. wdTonearm wfPITCH ADJ. (adjusting) knob wgQUARTZ lock button whSPEED (33/45) button wjLocking ring 1 qs qd qf qg qh qj qk ql w; wa ws wd wf wg wh wj 2 3 4 5 6 7 8 9 0 qa This section is extracted from instruct
16、ion manual. 4 Assembling the Turntable 3 4 5 1 2 1Carefully place the platter onto the spindle. Make sure the two pins on the bottom of the platter are properly inserted into the two holes in the motor, as indicated by the arrows in the illustration above. 2Place the slip mat on the platter. 3Slide
17、the counterweight onto the shaft at the rear of the tonearm and turn 3 or 4 times in the direction of the arrow. 4Insert the headshell into the end of the tonearm. Turn the locking ring in the direction of the arrow until the headshell is secure. 5Insert the hinges on the dust cover into the hinge p
18、ockets on the rear of the cabinet. 6 Getting Started Adjusting the Turntable Before attempting to play any records, be sure to complete the following steps to properly adjust the tonearm balance, tracking force and anti-skating dial. Failure to complete these adjustments will result in inferior soun
19、d quality and may cause permanent damage to the stylus and record. 1Make sure the turntable is level. 2Set ANTI-SKATING to “0.” 0 1 2 3 4 5 6 7 A N T I - S K A T I N G 3Set the cueing lever to the down position. 4Turn up the protective cover to expose the stylus, and move the tonearm to the space be
20、tween the arm stand and the platter. Take care not to damage the stylus. 5Balance the tonearm by turning the counterweight either clockwise or counterclockwise. When the tonearm is properly balanced It will remain level with the platter when released. It should not tilt in the direction of either th
21、e headshell or the counterweight. 6Return the tonearm to the arm stand. 7A properly balanced tonearm has a tracking force of zero. Therefore, rotate the tracking force scale ring until “0” is aligned to the index line. Restrain the counterweight with your other hand so that it does not rotate along
22、with the scale ring. 0 Index line 8When you use the supplied cartridge, turn the counterweight counterclockwise one full rotation, and then continue turning it until the index line comes to 1. Since one full rotation of the counterweight yields a tracking force of 3 grams, this adjustment results in
23、 a tracking force of 4 grams, which is the normal requirement for the supplied cartridge. You can set a tracking force of 3 to 7 grams. 1 When optionally available cartridge is used The tracking force scale ring is marked in 0.1-gram units. One full rotation yields a tracking force of 3 grams. 9Set
24、ANTI-SKATING to the same value as the tracking force scale ring. The numbers on the ANTI-SKATING dial indicate the number of grams in tracking force. Turn this ring so that the “0“ lines up with the index line. Turn the counterweight counterclockwise one full rotation, and then a little more until t
25、he index line is aligned to 1. 55 SECTION 2 DIAGRAMS Note on Printed Wiring Board: X : parts extracted from the component side. Y : parts extracted from the conductor side. b : Pattern from the side which enables seeing. Note on Schematic Diagram: All capacitors are in F unless otherwise noted. pF:
26、F 50 WV or less are not indicated except for electrolytics and tantalums. All resistors are in and 1/4 W or less unless otherwise specified. C : panel designation. U : B+ Line. V : B Line. Voltages are dc with respect to ground under no-signal conditions. no mark : Power on Voltages are taken with a
27、 VOM (Input impedance 10 M). Voltage variations may be noted due to normal produc- tion tolerances. 2-1. Circuit Boards Location Note: The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified. NOTE FOR PRINTED WIRING BOARD AND SC
28、HEMATIC DIAGRAM 7 Operations 5Remove the protective cover from the cartridge and release the arm stopper 6Set the cueing lever in the up position Move the tonearm to the desired point on the record 7Set the cueing lever to the down position The tonearm will descend slowly to the record and play will
29、 begin 8If you want to change the pitch, press the QUARTZ lock button (the QUARTZ indicator will turn off) Then adjust the pitch by moving the PITCH ADJ knob The distance from the center position to the farthest point on the scale represents a change of 10% in the pitch You can also use the PITCH BE
30、ND + and buttons to change the pitch (see “Using the PITCH BEND + and buttons” on page 8) 9If you wish, you can return to normal speed (33 1/3 or 45 rpm) while the PITCH ADJ knob is off center by pressing the QUARTZ lock button (the QUARTZ indicator will turn on) Press the QUARTZ lock button again t
31、o go back to the previous pitch setting (the QUARTZ indicator will turn off) Note The PITCH ADJ. knob does not function while the QUARTZ lock is on (i.e., while the QUARTZ indicator is on). 10To adjust the volume, use the respective channel fader on the mixer, or the volume control on the stereo com
32、ponent system or amplifier To stop play 1Set the cueing lever in the up position and return the tonearm to the arm stand Attach the protective cover onto the cartridge to prevent damage to the stylus 2Press Bx START/STOP The platter stops rotating Secure the tonearm with the arm stopper 3Turn POWER
33、to OFF To pause play Press Bx START/STOP or set the cueing lever in the up position to raise the stylus Playing a Record 5 8 6 3,8,9 5 8,9 6,7 1 4 2 3 Before playing a record, be sure the PHONO/LINE switch on the mixer is set to PHONO 1Place a record on the platter Note Place only one record on the
34、platter at a time. If two or more records are stacked on the platter, the stylus will not make proper contact with the grooves and the quality of reproduction will be impaired. 2Turn the POWER switch to ON The strobo lamp, the QUARTZ lock indicator, and SPEED indicator light up Turn the POWER switch
35、 on the mixer and amplifier to ON also 3Set PITCH ADJ knob to the center position When the turntable is turned on, the platter speed is automatically set to 33 rpm Verify that the green indicator lights up 4Press Bx START/STOP The platter starts rotating If you select 33 rpm when the turntable is co
36、nnected to a 50 Hz power source, the uppermost row of the strobe dots should appear to stand still 33 45 45 33 50 Hz 60 Hz (Continued) 8 Operations To play an another part of the record 1Set the cueing lever to the up position to raise the stylus. 2Move the tonearm to the desired position. 3Set the
37、cueing lever to the down position. To play a 45 single Place the supplied 45 adaptor onto the spindle. Press SPEED to select 45 rpm. The green indicator changes to red. After you have finished using the adaptor, return it to the adaptor tray. Using the PITCH BEND + and buttons You can use the PITCH
38、BEND + and buttons to synchronize the beat of the selection playing on one turntable with the beat of another selection playing on the other turntable. You can use these buttons even if the QUARTZ lock button is turned on or off. 1Use the PITCH ADJ. knob to synchronize the speed of the selection pla
39、ying on one of the turntables with the speed of the selection on the other turntable. 2Press the PITCH BEND + and buttons to synchronize the beat of both selections. Pressing and holding down the + or button causes the selection to play 10% faster or slower than the normal playing speed. zIf the str
40、obe dots are not stationary when the PITCH ADJ. knob is set to the center position Adjust the platter speed by sliding the PITCH ADJ. knob toward + or until the strobe dots become stationary. zIf you have an extra headshell, keep it in the headshell holder. POWER board TONE ARM board MAIN board LED
41、SW board PAUSE/START board LED board RELAY board MOTOR board 1 IC7 0 2 IC10 2 (XOUT) 3.5Vp-p 5Vp-p 180msec 250msec WAVEFORMS MAIN SECTION 66 PS-DJ9000 2-2. SCHEMATIC DIAGRAM MAIN SECTION See Page 8 and 9 for Printed Wiring Boards. (Page 7) (Page 7) (Page 7) (Page 7) (Page 7) (Page 7) SLIDE SW L003,
42、L004, L005, L006: Exchange all the four when even this one diode breaks in either one. 77 PS-DJ9000 (Page 6) (Page 6) (Page 6) (Page 6) 2-3. SCHEMATIC DIAGRAM MOTOR SECTION See Page 10 for Printed Wiring Boards. 88 PS-DJ9000 2-4. PRINTED WIRING BOARD MAIN SECTION See Page 5 for Circut Boards Locatio
43、n. See Page 6 for Schematic Diagram. There are a few cases that the part isnt mounted in model is printed on diagram. D4B-2 D5B-2 D9C-8 D10B-6 D19A-5 D20D-5 IC7D-7 IC8D-8 IC9B-7 IC10B-5 IC11E-8 IC15D-4 Q5C-5 Q6D-5 Q8D-5 Q9D-5 Q10C-5 Q11D-5 Q12D-7 Q61D-3 Q62D-3 Semiconductor Location Ref. No.Location
44、 114 148 17 71 148 71 148 71 148 71 148 2815 K K A E 17 110 EE E E E E E E 41 12 IGO MAIN BOARD AF E BG TARGET LIGHT RELEASE SW11 (Page 10)(Page 9)(Page 10)(Page 9) (Page 9) 12345678 A B C D E 9 99 PS-DJ9000 E,MX 4 ACIN N L POWER ON/OFF AEP, UK SW9 RELAY BOARD 5 LED SW BOARD F (Page 8) G LD03 STROBO
45、 LAMP LD04 LD05LD06 PAUSE/START BOARD LED BOARD (Page 8) DE POWER BOARD (Page 10)(Page 8) 09 5 4C 4 C 4C POWER TRANSFORMER POWER TRANSFORMER US E, MX (Page 10) (Page 10) (Page 10) AEP, UK POWER TRANSFORMER NOT REPLACEBLE: BUILT IN TRANSFORMER * * * 2-5. PRINTED WIRING BOARD POWER SECTION See Page 5
46、for Circut Boards Location. See Page 6 for Schematic Diagram. There are a few cases that the part isnt mounted in model is printed on diagram. 123456 A B C D E F 1010 PS-DJ9000 D1A-4 D4B-4 D5C-4 D6C-4 D7C-4 D8C-4 D9C-4 D10C-4 D11C-3 D12C-3 D13C-3 ZD1C-4 IC1B-4 IC3B-3 IC4A-3 Q3A-4 Q4A-4 Semiconductor
47、 Location Ref. No.Location MOTOR BOARD CD A B (Page 8) (Page 8) (Page 9) (Page 9) 2-6. PRINTED WIRING BOARD MOTOR SECTION See Page 5 for Circut Boards Location. See Page 7 for Schematic Diagram. 11 3-1. BOTTOM SECTION SECTION 3 EXPLODED VIEW The components identified by mark 0 or dotted line with ma
48、rk 0 are critical for safety. Replace only with part number specified. Items marked “*” are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. The mechanical parts with no reference num- ber in the exploded views are not supplied. Accessories and packing materials are given in the last of the electrical parts list. NOTE: