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1、e D when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6) 4.Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6) CAUTION: 1.The Flat Pack-IC shape may differ by models. Use an appropriate
2、 hot-air flat pack-IC desoldering machine, whose shape matches that of the Flat Pack-IC. 2.Do not supply hot air to the chip parts around the flat pack-IC for over 6 seconds because damage to the chip parts may occur. Put masking tape around the flat pack-IC to protect other parts from damage. (Fig.
3、 S-1-2) Top View OutIn Bottom View Input 5 10 Pin 1 Pin 1 FFC Cable Connector CBA * Be careful to avoid a short circuit. Fig. S-1-1 RadioFans.CN 10 DBP-1610 3.The flat pack-IC on the CBA is affixed with glue, so be careful not to break or damage the foil of each pin or the solder lands under the IC
4、when removing it. With Soldering Iron: 1.Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3) 2.Lift each lead of the flat pack-IC upward one by one, using a sha
5、rp pin or wire to which solder will not adhere (iron wire). When heating the pins, use a fine tip soldering iron or a hot air desoldering machine. (Fig. S-1-4) 3.Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the f
6、lat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6) 4.Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6) Hot-air Flat Pack-IC Desoldering Machine CBA Flat Pack-IC Tweezers Masking Tape Fig. S-1-2 Flat Pack-IC Desoldering Braid Soldering Iron Fig. S-1-3 Fine Tip S
7、oldering Iron Sharp Pin Fig. S-1-4 RadioFans.CN 11 DBP-1610 With Iron Wire: 1.Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3) 2.Affix the wire to a workbenc
8、h or solid mounting point, as shown in Fig. S-1-5. 3.While heating the pins using a fine tip soldering iron or hot air blower, pull up the wire as the solder melts so as to lift the IC leads from the CBA contact pads as shown in Fig. S-1-5. 4.Bottom of the flat pack-IC is fixed with glue to the CBA;
9、 when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6) 5.Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6) Note: When using a soldering iron, care must be taken to ensure that the flat
10、 pack-IC is not being held by glue. When the flat pack-IC is removed from the CBA, handle it gently because it may be damaged if force is applied. 2. Installation 1.Using desoldering braid, remove the solder from the foil of each pin of the flat pack-IC on the CBA so you can install a replacement fl
11、at pack-IC more easily. 2.The “” mark on the flat pack-IC indicates pin 1. (See Fig. S-1-7.) Be sure this mark matches the pin 1 on the PCB when positioning for installation. Then presolder the four corners of the flat pack-IC. (See Fig. S-1-8.) 3.Solder all pins of the flat pack-IC. Be sure that no
12、ne of the pins have solder bridges. To Solid Mounting Point Soldering Iron Iron Wire or Hot Air Blower Fig. S-1-5 Fine Tip Soldering Iron CBA Flat Pack-IC Tweezers Fig. S-1-6 Example : Pin 1 of the Flat Pack-IC is indicated by a mark. Fig. S-1-7 Presolder CBA Flat Pack-IC Fig. S-1-8 RadioFans.CN 12
13、DBP-1610 Instructions for Handling Semi- conductors Electrostatic breakdown of the semi-conductors may occur due to a potential difference caused by electrostatic charge during unpacking or repair work. 1. Ground for Human Body Be sure to wear a grounding band (1 M?) that is properly grounded to rem
14、ove any static electricity that may be charged on the body. 2. Ground for Workbench Be sure to place a conductive sheet or copper plate with proper grounding (1 M?) on the workbench or other surface, where the semi-conductors are to be placed. Because the static electricity charge on clothing will n
15、ot escape through the body grounding band, be careful to avoid contacting semi-conductors with your clothing. CBA Grounding Band Conductive Sheet or Copper Plate 1M 1M CBA RadioFans.CN 13 DBP-1610 CABINET DISASSEMBLY INSTRUCTIONS 1. Disassembly Flowchart This flowchart indicates the disassembly step
16、s to gain access to item(s) to be serviced. When reassembling, follow the steps in reverse order. Bend, route, and dress the cables as they were originally. 2. Disassembly Method Note: (1) Identification (location) No. of parts in the figures (2) Name of the part (3) Figure Number for reference (4)
17、Identification of parts to be removed, unhooked, unlocked, released, unplugged, unclamped, or desoldered. P = Spring, L = Locking Tab, S = Screw, CN = Connector * = Unhook, Unlock, Release, Unplug, or Desolder e.g. 2(S-2) = two Screws (S-2), 2(L-2) = two Locking Tabs (L-2) (5) Refer to “Reference No
18、tes.” About tightening screws When tightening screws, tighten them with the following torque. ID/ Loc. No. Part Removal Fig. No. Remove/*Unhook/ Unlock/Release/ Unplug/Desolder Note 1Top CoverD1 9(S-1)- 2Tray PanelD2 -1 3 Front Assembly D2 *5(L-1), *3(L-2), 9(S-2), *CN2002 2 4 Front A CBA D2 *CN3001
19、- 5 Front B CBA D2 - 6 Front Bracket D3 7(S-3), (S-4)- 7SD CBAD3 2(S-5), *CN5001- 8Rear PanelD4 5(S-6), (S-7), 2(S-8), (S-9), (S-10), 8(S-11), 2(S-12), *CN1006 - 9 Motor DC Fan D4 - 10Inlet CBAD4 *CN1001- 3 Front Assembly 1 Top Cover 2 Tray Panel 8 Rear Panel 13 Video CBA 14 AV PCB Bracket 16 Loader
20、 Bracket 9 Motor DC Fan 10 Inlet CBA 11 Remote Jack CBA 6 Front Bracket 15 BD Main CBA 2-5-8-0-CLEAR Release from Service Mode Press the POWER OFF button to turn off power. Screen saver/Auto Power Off in Service Mode These functions are not performed in Service Mode. After entering, Fig. k appears o
21、n the screen and Fig. l appears on the VFD. Fig. k Service Mode (Main Menu) Fig. I Service Mode Available button in service mode Note:Press the number key to select items. Or, press the cursor button (up/down) to select items and press ENTER button. Buttoncondition ENTEREnter the next level POWER OF
22、FTurn the power off (when the service mode is completed) 17Enter the selected item (next level) OTHERNot available INDICATIONDESCRIPTIONREMARK F/W NameModel NameE5K*D, etc. RegionBD region - DVD regionA-1, etc. Release Ver.Release versionD.jpp, etc. SERVICE MODE 1: MECHA TEST 2: VFD/LED TEST 3: ERRO
23、R RATE MEASURE 4: LD TEST 5: CHANNEL TEST 6: SD CARD TEST 7: DEFAULT SETTING F/W Name :* Region :*-* Release Ver. :*.* ADSP1/2 Ver. :-/- PLD Ver. :- FPGA Ver. :- I/P Scaler Ver.:- * Firmware Version differs depending on the models, and this indication is one example. RadioFans.CN 23 DBP-1610 TRAY LO
24、CK MODE Tray Lock Mode prevents the tray opening or closing to prevent disc theft in demo mode. Enter this mode using the following procedure. 1.Confirm that the TV Monitor is connected. 2.With playback stopped, press SETUP, TOP MENU, 3, AUDIO, 0 and SETUP buttons on the remote control unit in that
25、order. Trade-On appears in the upper right corner on the screen, and Fig. a appears on the VFD for 2 seconds. Fig. a 3.To exit this mode, press SETUP, TOP MENU, 3, AUDIO, 0 and SETUP buttons on the remote control unit in that order. Trade-Off appears in the upper right corner on the screen, and Fig.
26、 b appears on the VFD for 2 seconds. Fig. b RadioFans.CN 24 DBP-1610 REMOTE LOCK MODE SETTING MENU: Remote Lock Off Mode: This mode receives an input signal from the remote control unit or from the Remote In-Jack on the rear panel. Remote Lock On Mode: This mode dose not receive an input signal from
27、 the remote control unit or from the Remote In-Jack on the rear panel. Perform the setting using the following procedure. 1.Press POWER ON and STOP buttons on the front panel simultaneously for over 3 seconds to set Remote Lock Mode and display mode. 2.Press STILL/PAUSE button on the front panel to
28、set to On or Off. When Remote Lock On, Remote Lock On will appear in the upper right corner on the screen and appears on the VFD. Fig. a VFD When Remote Lock Off, Remote Lock Off will appear in the upper right corner on the screen and appears on the VFD. Fig. b VFD a.If STILL/PAUSE button is not pre
29、ssed for 2 seconds or any other button is pressed within 2 seconds, the unit will be released from Remote Lock Mode. b.When initializing, set the Remote Lock Mode off. RadioFans.CN 25 DBP-1610 TROUBLESHOOTING FLOW CHART NO.2 The fuse blows out. After servicing, replace the fuse. Check the presence t
30、hat the primary component is leaking or shorted and service it if defective. Check the presence that the rectifying diode or circuit is shorted in each rectifying circuit of secondary side, and service it if defective. FLOW CHART NO.3 When the output voltage fluctuates. Yes No FLOW CHART NO.4 When b
31、uzz sound can be heard in the vicinity of power circuit. Check if there is any short-circuit on the rectifying diode and the circuit in each rectifying circuit of the secondary side, and service it if defective. (D1025, D1028, D1030, D1031, D1032, D1033, IC1008, IC1009, IC1010, Q1009, Q1010, Q1011,
32、Q1013, Q2636) Does the photo coupler circuit on the secondary side operate normally? Check D1021, IC1002, IC1004 and their periphery, and service it if defective. Check D1029, IC1004 and their periphery, and service it if defective. FLOW CHART NO.5 FL is not outputted. Is 35V voltage supplied to the
33、 emitter of Q2602? Check D1032, C1033 and periphery circuit, and service it if defective. Check Q2601, Q2602, D2603 and their periphery, and service it if defective. Check FL-SW line and service it if defective. Is the L signal outputted to the collector of Q2603? Yes Yes YesNo No No FLOW CHART NO.1
34、 The power cannot be turned on. Is the fuse normal? Is normal state restored when once unplugged power cord is plugged again after several seconds? Is the EV+5V line voltage normal? See FLOW CHART No.2 Check if there is any leak or short-circuiting on the primary circuit component, and service it if
35、 defective. (D1007, D1008, D1011, D1012, D1023, D1024, IC1002, Q1002, T1002, C1022, R1022) Check each rectifying circuit of the secondary circuit and service it if defective. Yes Yes Yes No No No Is the H signal inputted to the base of Q2603? Replace Q2603. RadioFans.CN 26 DBP-1610 FLOW CHART NO.6 I
36、s 5V voltage inputted to the emitter of Q1011? Replace Q1013. Yes No Is 11V voltage inputted to the base of Q1013?Is 14V voltage inputted to the base of Q1006? Check D1028, D1041, C1026, L1004 and their periphery, and service it if defective. No FLOW CHART NO.7 FLOW CHART NO.8 P-ON+10.5V is not outp
37、utted. Is 14V voltage inputted to the collector of Q1013? YesYesNo Yes Check Q1006, D1046, and their periphery, and service it if defective. Check Q1008, and PWSW4 line, and service it if defective. Is 5V voltage supplied to Pin(3) of IC1009? Yes No FLOW CHART NO.9 P-ON+1.2V is not outputted. Is the
38、 L signal inputted to the base of Q1015? Yes Check IC1009, Q1015 and their periphery, and service it if defective. Is 4.5V voltage inputted to the base of Q1011? Is 4.5V voltage inputted to the base of Q1009? Replace Q1011. Yes No Check D1025, D1030, D1031, C1029, C1034 and their periphery, and serv
39、ice it if defective. Is 5V voltage inputted to the emitter of Q1009? Yes No Replace Q1009. Check Q1007 and PWSW4 line and service it if defective. Check Q1007 and PWSW4 line and service it if defective. Yes No Check PWSW2 line and service it if defective. No No Check D1025, D1030, D1031, C1029, C103
40、4 and their periphery, and service it if defective. Check D1025, D1030, D1031, C1029, C1034 and their periphery, and service it if defective. Check D1025, D1030, D1031, C1029, C1034 and their periphery, and service it if defective. P-ON+5V (2) is not outputted. FLOW CHART NO.10 P-ON+3.3V is not outp
41、utted. Is 5V voltage supplied to Pin(1) of IC1008? ls L signal outputted to the collector of Q1005? Check IC1008, D1040 and their periphery circuit, and service it if defective. Yes Yes No Check Q1005 and PWSW1 line and service it if defective. No P-ON+5V (1) is not outputted. RadioFans.CN 27 DBP-16
42、10 FLOW CHART NO.12 Is 15V voltage inputted to the emitter of Q1010? Yes No FLOW CHART NO.11 Is 14V voltage inputted to the base of Q1010? Replace Q1010. Check Q1008 and PWSW4 line and service it if defective. Yes No Check D1028, C1026, L1003 and their periphery, and service it if defective. Is 5V v
43、oltage inputted to Pin(3) of IC1010? Yes No No Yes Check IC1010, Q1016 and their periphery, and service it if defective. Check D1025, D1030, D1031, C1029, C1034 and their periphery, and service it if defective. P-ON+1.8V is not outputted. ls L signal outputted to the base of Q1016? P-ON+14.5V is not
44、 outputted. Check PWSW2 line and their periphery, and service it if defective. Yes No FLOW CHART NO.14 The key operation is not functioning. Are the contact point and the installation state of the key switches (SW3001, SW3101, SW3102, SW3104, SW3106, SW3108, SW3110-3113) normal? When pressing each s
45、witches (SW3001, SW3101, SW3102, SW3104, SW3106, SW3108, SW3110-3113), do the voltage of Pin(1, 62) of IC2000 increase? Check the switches (SW3001, SW3101, SW3102, SW3104, SW3106, SW3108, SW3110-3113) and their periphery, and service it if detective. No Re-install the switches (SW3001, SW3101, SW310
46、2, SW3104, SW3106, SW3108, SW3110-3113) correctly or replace the poor switch. Replace IC2000. Yes Yes Yes YesNo YesNo Yes No No No FLOW CHART NO.13 The fluorescent display tube does not light up. Is 3.3V voltage supplied to Pin(24) of FL3001? Is 9V voltage supplied to Pin(1,2) of FL3001? Is 5V volta
47、ge supplied to Pin(29,30) of FL3001? Replace FL3001. Check the EV+3.3V line and service it if defective. Is 10V voltage supplied to the emitter of Q2604? Check D1033, C1028, R1032, R1033 and their periphery, and service it if defective. Check Q2603 and FL-SW line and service it if defective. Replace
48、 Q2604. Is 9V voltage inputted to the base of Q2604? Check the F2 line and service it if defective. RadioFans.CN 28 DBP-1610 Yes FLOW CHART NO.16 The disc tray cannot be opened and closed. (It can be done using the remote control unit.) Is the normal control voltage inputted to Pin(62) of IC2000?Ref
49、er to FLOW CHART NO.14 Replace the BD Main CBA *Seec t 4: LD Test and seec t 2: Operating Time in Servic e Mode . If the Operating Time sho ws 3, 000 hours or more , the BD Mec hanism Assemb y sha be determined that it has reac hed the end of its if e . BD-ROMBLX-201S3(SONY) c hp12 BD Ma n CBA electrical components having such features are identified by the mark “#” in the schematic diagram and the parts list. Before replacing any of these components, read the parts li
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