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1、SERVICE MANUAL D&M Holdings Inc. MODELJPE3E2EKK2AE1CE1KEUT DN-MC6000PP Professional DJ Multi-controller Ver. 4 Some illustrations using in this service manual are slightly different from the actual set. Please use this service manual with referring to the operating instructions without fail. For pur
2、poses of improvement, specifications and design are subject to change without notice. Please refer to the MODIFICATION NOTICE. RadioFans.CN 2 SAFETY PRECAUTIONS The following check should be performed for the continued protection of the customer and service technician. LEAKAGE CURRENT CHECK Before r
3、eturning the unit to the customer, make sure you make either (1) a leakage current check or (2) a line to chassis resistance check. if the leakage current exceeds 0.5 milliamps, or if the resistance from chassis to either side of the power cord is less than 460 kohms, the unit is defective. Be sure
4、to test for leakage current with the AC plug in both polarities, in addition, in each power ON, OFF and STANDBY mode, if applicable. CAUTION Please heed the points listed below during servicing and inspection. Heed the cautions! Spots requiring particular attention when servicing, such as the cabine
5、t, parts, chassis,etc., have cautions indicated on labels. be sure to heed these causions and the cautions indicated in the handling instructions. Caution concerning electric shock! (1) An AC voltage is impressed on this set, so touching internal metal parts when the set is energized could cause ele
6、ctric shock. Take care to avoid electric shock, by for example using an isolating transformer and gloves when servicing while the set is energized, unplugging the power cord when replacing parts, etc. (2) Tere are high voltage parts inside. Handle with extra care when the set is energized. Caution c
7、oncerning disassembly and assembly! Through great care is taken when manufacturing parts from sheet metal, there may in some rare cases be burrs on the edges of parts which could cause injury if fingers are moved across them. Use gloves to protect your hands. Only use designated parts! The sets part
8、s have specific safety properties (fire resistance, voltage resistance, etc.). For replacement parts, be sure to use parts which have the same poroperties. In particular, for the important safety parts that are marked z on wiring diagrams and parts lists, be sure to use the designated parts. Be sure
9、 to mount parts and arrange the wires as they were originally! For safety seasons, some parts use tape, tubes or other insulating materials, and some parts are mounted away from the surface of printed circuit boards. Care is also taken with the positions of the wores omsode amd clamps are used to ke
10、ep wires away from heating and high voltage parts, so be sure to set everything back as it was originally. Inspect for safety after servicing! Check that all screws, parts and wires removed or disconnected for servicing have been put back in their original positions, inspect that no parts around the
11、 area that has been serviced have been negatively affected, conduct an inslation check on the external metal connectors and between the blades of the power plug, and otherwise check that safety is ensured. (Insulation check procedure) Unplug the power cord from the power outlet, disconnect the anten
12、na, plugs, etc., and turn the power switch on. Using a 500V insulation resistance tester, check that the inplug and the externally exposed metal parts (antenna terminal, headphones terminal, input terminal, etc.) is 1M or greater. If it is less, the set must be inspected and repaired. Many of the el
13、ectric and structural parts used in the set have special safety properties. In most cases these properties are difficult to distinguish by sight, and using replacement parts with higher ratings (rated power and withstand voltage) does not necessarily guarantee that safety performance will be poreser
14、ved. Parts with safety properties are indicated as shown below on the wiring diagrams and parts lists is this service manual. Be sure to replace them with parts with the designated part number. (1) Schematic diagrams .Indicated by the z mark. (2) Parts lists .Indicated by the z mark. Using parts oth
15、er than the designated parts could result in electric shock, fires or other dangerous situations. CAUTION Concerning important safety parts RadioFans.CN 3 NOTE FOR SCHEMATIC DIAGRAM WARNING: Parts marked with this symbol z have critical characteristics. Use ONLY replacement parts recommended by the
16、manufacturer. CAUTION: Before returning the unit to the customer, make sure you make either (1) a leakage current check or (2) a line to chassis resistance check. If the leakage current exceeds 0.5 milliamps, or if the resistance from chassis to either side of the power cord is less than 460 kohms,
17、the unit is defective. WARNING: DO NOT return the unit to the customer until the problem is located and corrected. NOTICE: ALL RESISTANCE VALUES IN OHM. k=1,000 OHM / M=1,000,000 OHM ALL CAPACITANCE VALUES IN MICRO FARAD. P=MICRO-MICRO FARAD EACH VOLTAGE AND CURRENT ARE MEASURED AT NO SIGNAL INPUT C
18、ONDITION. CIRCUIT AND PARTS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. Parts for which nsp is indicated on this table cannot be supplied. When ordering of part, clearly indicate 1 and I (i) to avoid mis-supplying. Ordering part without stating its part number can not be supplied. Not including Gene
19、ral-purpose Carbon Chip Resistor in the P.W.Board parts list. (Refer to the Schematic Diagram for those parts.) Parts marked with this symbol z have critical characteristics. Use ONLY replacement parts recommended by the manufacturer. Not including General-purpose Carbon Film Resistor in the P.W.Boa
20、rd parts list. (Refer to the Schematic Diagram for those parts.) Part indicated with the mark is not illustrated in the exploded view. WARNING: 1. 2. 3. 4. 5. 6. Resistors RD:Carbon RC:Composition RS :Metal oxide film RW:winding RN:Metal film RK :Metal mixture P:Pulse-resistant type NL :Low noise ty
21、pe NB :Non-burning type FR :Fuse-resistor F:Lead wire forming 2B :1/8 W 2E :1/4 W 2H :1/2 W 3A :1 W 3D :2 W 3F :3 W 3H :5 W F:1% G:2% J:5% K:10% M :20% Ex.:RN Type 14K Shape and per- formance 2E Power 182 Resist- ance G Allowable error FR Others * Resistance 1800ohm=1.8kohm1 82 Indicates number of z
22、eros after effective number. 2-digit effective number. 1.2ohm1 R2 2-digit effective number, decimal point indicated by R. 1-digit effective number. : Units: ohm Capacitors CE :Aluminum foil electrolytic CA :Aluminium solid electrolytic CS :Tantalum electrolytic CQ:Film CK :Ceramic CC:Ceramic CP :Oil
23、 CM:Mica CF :Metallized CH:Metallized HS :High stability type BP :Non-polar type HR:Ripple-resistant type DL :For change and discharge HF :For assuring high requency U:UL part C:CSA part W :UL-CSA part F:Lead wire forming 0J :6.3 V 1A :10 V 1C :16 V 1E :25 V 1V :35 V 1H :50 V 2A :100 V 2B :125 V 2C
24、:160 V 2D :200 V 2E :250 V 2H :500 V 2J :630 V F:1% G:2% J:5% K:10% M :20% Z:80% :- 20% P:+100% C:0.25pF D:0.5pF =:Others Ex.:CE Type 04W Shape and per- formance 1H Dielectric strength 3R2 Capacity M Allowable error BP Others Units:F. 2200F2 22 Indicates number of zeros after effective number. 2-dig
25、it effective number. Units:F. 2.2F2 R2 2-digit effective number, decimal point indicated by R 1-digit effective number. *Capacity (electrolyte only) When the dielectric strength is indicated in AC,AC is included after the dieelectric strength value. *Capacity (except electrolyte) Units:pF 2200pF=0.0
26、022F2 22 Indicates number of zeros after efective number. (More than 2) 2-digit effective number. Units:pF 220pF2 21 2-digit effective number. Indicates number of zeros after effective numver. (0 or 1) NOTE FOR PARTS LIST RadioFans.CN 4 TECHNICAL SPECIFICATIONS nn Audio (0 dBu=0.775 Vrms, 0 dBV =1 V
27、rms) PHONO inputs2 Stereo Unbalanced RCA terminal Input impedance:50 k Level:40 dBV(10 mV) Signal to Noise ratio:Over 87 dB LINE inputs2 Stereo Unbalanced RCA terminal Input impedance:10 k Level:0 dBV Signal to Noise ratio:Over 90 dB AUX Input 2 Stereo Unbalanced RCA terminal Input impedance:10 k Le
28、vel:0 dBV Signal to Noise ratio:90 dB or later Equalizer (LINE)3 Band Channel EQ Adjustment Range: HI (High Range) : , 90 dB +10 dB MID (Medium Range) : , 90 dB +10 dB LOW (Low Range) : , 90 dB +6 dB MIC inputs2 Monaural MIC 1:Combo jack (terminal for balanced XLR and balanced 1/4 inch TRS) (1: grou
29、nd, 2: hot, 3: cold, chip: hot, ring: cold, sleeve: ground) MIC 2:Balanced 1/4 inch TRS terminal Input impedance:10 k Level:54 34 dBV Equalizer (MIC/AUX1)3 Band Adjustment Range: HI (High Range) :15 +15 dB MID (Medium Range) :15 +15 dB LOW (Low Range) :15 +15dB USB audio inputs2 Stereo(4 Monaural) 1
30、6 bit, Fs:48 kHz USB B MASTER output Balanced:Stereo, balanced XLR terminal (1: Ground, 2: Hot, 3: Cold) DA converter:24 bit Load impedance:Over 600 nn Dimensions Width:460.0 mm / 18.1” Height:50.0 mm / 2.0” Depth:255.0 mm / 10.0” Weight:4.6 kg (10 lbs 2.26 oz) Level:+ 4 dBu (Max + 24 dBu) When RL=1
31、0 k Frequency response:20 Hz 20 kHz(0.5 dB) THD:Less than 0.05% Crosstalk:Less than 100 dB (1 kHz) Unbalanced:Stereo RCA terminal Load impedance:10 k Level:0 dBu (Max + 20dBu) REC Output Stereo Unbalanced RCA terminal Load impedance:1 k Level:10dBV (Max +10dBV) BOOTH/SEND Output Stereo balanced 1/4
32、inch TRS terminal Load impedance:Over 600 Level:+ 4 dBu (Max + 24 dBu) When RL=10 k Headphone outputStereo Load impedance:40 Level:100 mW USB audio output4 Stereo (8 Monaural) 16 bit, 48 kHz USB B nn General USB MIDI I/O:IN:1ch, OUT:1ch MIDI1.0, MIDI Clock USB B CH Meter: PPM 10 Point LED-20 + 10 dB
33、, Peak MASTER Meter: PPM 10 Point LED-20 + 10 dB, Peak CH Fader: 45 mm Slim Type fader Cross Fader: 45 mm Fader Power voltage:DC12V (the unit) AC adapter input: U.S.A. and Canada models:AC 120 V, 60 Hz European,U.K. and Asia/ Pacific models: AC 230 V, 50 Hz AC adapter output:DC 12V 3A Power consumpt
34、ion:24 W (Less than 0.45 W during standby) Operating temperature:+5 C +35 C Operating humidity:25 % 85 % Storage temperature:20 C 60 C 460.0 mm (18.1”) 17.7 mm (0.7”) 11.0 mm (0.4”) 255.0 mm (10.0”) 21.5 mm (0.9”) 50.0 mm (2.0”) DIMENSION RadioFans.CN 5 DISASSEMBLY Disassembleinorderofthearrowofthef
35、igureoffollowingflow. Inthecaseofthere-assembling,assembleitinorderofthereverseofthefollowingflow. Inthecaseofthere-assembling,observeattentionofassemblingit. Ifwirebundlesareuntiedormovedtoperformadjustmentorpartsreplacementetc.,besuretorearrangethemneatly astheywereoriginallybundledorplacedafterwa
36、rd. Otherwise,incorrectarrangementcanbeacauseofnoisegeneration. TOP PANEL Referto DISASSEMBLY 2. TOP PANEL andEXPLODED VIEW FRONTPANEL (Ref.No.ofEXPLODEDVIEW:31) SIDE PANEL Referto DISASSEMBLY 1.SIDE PANEL andEXPLODED VIEW SIDEPANEL (Ref.No.ofEXPLODEDVIEW:27) MIC EQ PCB ASSY Referto DISASSEMBLY 4. H
37、EAD PHONE PWB andEXPLODED VIEW MICEQPCBASSY (Ref.No.ofEXPLODEDVIEW:8) CHASSIS ASSY Referto DISASSEMBLY 5. CHASSIS ASSY andEXPLODED VIEW CHASSISASSY (Ref.No.ofEXPLODEDVIEW:1) CONTROL PCB ASSY Referto DISASSEMBLY 6. CONTROL PCB ASSY andEXPLODED VIEW CONTROLPCBASSY (Ref.No.ofEXPLODEDVIEW:6) CROSS FADER
38、 Referto DISASSEMBLY 7. CROSS FADER andEXPLODED VIEW CROSSFADERPCBASSY (Ref.No.ofEXPLODEDVIEW:9) FIXPLATEFORSLIDEVR (Ref.No.ofEXPLODEDVIEW:30) WHEEL ASSY Referto DISASSEMBLY 8. IO PWB andEXPLODED VIEW WHEEL&SHAFTASSY (Ref.No.ofEXPLODEDVIEW:3-1-1) ENCODERPLATE (Ref.No.ofEXPLODEDVIEW:3-2) ENCODERFIXED
39、PLATE (Ref.No.ofEXPLODEDVIEW:3-3) WHEELPLATE (Ref.No.ofEXPLODEDVIEW:3-1-2) I/O PCB ASSY Referto DISASSEMBLY 3. I/O PCB ASSY andEXPLODED VIEW I/OPCBASSY (Ref.No.ofEXPLODEDVIEW:7) RadioFans.CN 6 About the photos used for descriptions in the DISASSEMBLY section. Thedirectionfromwhichthephotographsusedh
40、ereinwerephotographedisindicatedatDirectionofphotograph:* attheleftoftherespectivephotographs. Refertothetablebelowforadescriptionofthedirectioninwhichthephotosweretaken. Photographsforwhichnodirectionisindicatedweretakenfromabovetheproduct. The viewpoint of each photograph (Photografy direction) Vi
41、ew from aboveFront side Direction of photograph: B Direction of photograph: DDirection of photograph: C Direction of photograph: A RadioFans.CN 7 1. SIDE PANEL (1) Removethescrews. SIDE PANELProceeding : cut CN82 FFC cable Outside of CD macha foot Direction of photograph: DDirection of photograph: C
42、 RadioFans.CN 8 2. TOP PANEL (1) Removethescrews. SIDE PANELTOP PANEL Proceeding : Direction of photograph: DDirection of photograph: C cut CN82 FFC cable Outside of CD macha foot RadioFans.CN 9 NOTE: Turntotightenascrews . cut CN82 FFC cable Outside of CD macha foot qytr wuie Direction of photograp
43、h: B Direction of photograph: A cut CN82 FFC cable Outside of CD macha foot View from bottom RadioFans.CN 10 (2) Disconnecttheconnectorwire. cut CN82 FFC cable Outside of CD macha foot CN100A CN102 CN601 MIC EQ PCB ASSY I/O PCB ASSY CONTROL PCB ASSY RadioFans.CN 11 3. I/O PCB ASSY (1) Disconnectthec
44、onnectorwire. (2) Removethescrewsandthenuts. SIDE PANELTOP PANEL I/O PCB ASS Y Proceeding : cut CN82 FFC cable Outside of CD macha foot CN600 MIC EQ PCB ASSY I/O PCB ASSY cut CN82 FFC cable Outside of CD macha foot Dont lose CUSHION. NUT Direction of photograph: D Direction of photograph: B RadioFan
45、s.CN 12 4. MIC EQ PCB ASSY (1) Disconnecttheconnectorwire. (2) Removethescrews,thenutsandtheknobs. NOTE: Turntotightenascrews . SIDE PANELTOP PANEL MIC EQ PCB ASS Y Proceeding : cut CN82 FFC cable Outside of CD macha foot CN600 CN1000 MIC EQ PCB ASSY I/O PCB ASSY MIC EQ PCB ASSY I/O PCB ASSY cut CN8
46、2 FFC cable Outside of CD macha foot qq ww NUTKNOB Direction of photograph: A Dont lose CUSHION. RadioFans.CN 13 (3) OpentheSTRRAINRELIFEBUSHING. MIC EQ PCB ASSY I/O PCB ASSY cut CN82 FFC cable Outside of CD macha foot STRRAIN RELIFE BUSHING RadioFans.CN 14 5. CHASSIS ASSY (1) Removetheknobs. (2) Re
47、movethescrews. NOTE: Turntotightenascrews . SIDE PANELTOP PANEL CHASSIS ASS Y Proceeding : cut CN82 FFC cable Outside of CD macha foot KNOB cut CN82 FFC cable Outside of CD macha foot qq ww rr ee tt yy ii uu RadioFans.CN 15 6. CONTROL PCB ASSY (1) Disconnecttheconnectorwire. (2) Removethesolder. SID
48、E PANELTOP PANEL CHASSIS ASS Y CONTROL SUB ASSY Proceeding : cut CN82 FFC cable Outside of CD macha foot CN105CN103CN104 cut CN82 FFC cable Outside of CD macha foot SOLDER SOLDER RadioFans.CN 16 (3) Removethenuts. (4) Removethescrews. (5) RemovetheCONTROLPCBASSY cut CN82 FFC cable Outside of CD mach
49、a foot cut CN82 FFC cable Outside of CD macha foot NUT cut CN82 FFC cable Outside of CD macha foot cut CN82 FFC cable Outside of CD macha foot Dont lose CUSHION. RadioFans.CN 17 (6) RemovetheSOFTKNOB. 7. CROSS FADER (1) Removethescrews. (2) Removethescrews. 8. WHEEL ASSY (1) Removethescrews,thenremovetheDUST-PROOFSLICE. cut CN82 FFC cable Outside of CD macha foot SOFT KNOB SIDE PANELTOP PANEL CHASSIS ASS Y CRO