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1、 harman/kardon AVR330 AVR330 7 X 55W 7.1 CHANNEL A/V RECEIVER SERVICE MANUAL CONTENTS ESD WARNING.2 LEAKAGE TESTING.3 BASIC SPECIFICATIONS.4 FRONT PANEL CONTROLS.5 REAR PANEL CONNECTIONS.7 REMOTE CONTROL FUNCTIONS.10 TROUBLESHOOTING GUIDE.14 PROCESSOR RESET.14 DISASSEMBLY.15 BULLETIN HK2003-10.16 TE
2、CH TIP HKTT2004-0318 TECH TIP HKTT2003-01.22 UNIT EXPLODED VIEW.23 BLOCK DIAGRAM.24 AMP BIAS ADJUSTMENT.25 PCB DRAWINGS.27 ELECTRICAL PARTS LIST.32 SEMICONDUCTOR PINOUTS.72 SCHEMATICS113 WIRING DIAGRAM.129 PACKAGING.130 harman/kardon, Inc. 250 Crossways Park Dr. Woodbury, New York 11797 Rev1 7/2005
3、www.freeservicemanuals.infoIts Free www.freeservicemanuals.info RadioFans.CN Eachprecautioninthismanualshouldbefollowedduringservicing. Components identified with the IEC symbolin the parts list are special significance to safety. When replacing a component identified with , use only the replacement
4、 parts designated, or parts with the same ratings or resistance, wattage, or voltage that are designated in the parts list in this manual. Leakage-current or resistance measurements must be made to determine that exposed parts are acceptably insulated from the supply circuit before retuming the prod
5、uct to the customer. Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field effect transistors and semiconductor chip com
6、ponents. The following techniques should be used to help reduce the incidence of component damage caused by static electricity. 1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth gro
7、und. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surfa
8、ce such as aluminum foil, to prevent electrostatic charge build-up or exposure of the assembly. 3. Use only a grounded-tip soldering iron to solder or unsolder ES devices. 4. Use only an anti-static solder removal device. Some solder removal devices not classified as anti-static can generate electri
9、cal charges sufficient to damage ES devices. 5. Do not use freon-propelled chemicals. These can generate electrical change sufficient to damage ES devices. 6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES
10、devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material.) 7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into
11、which the device will be installed. Be sure no power is applied to the chassis or circuit, and observe all other safety precautions. 8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together or your clothes fabric or the lift
12、ing of your foot from a carpeted floor can generate static electricity sufficient to damage an ES devices. CAUTION : AVR330 AVR330 harman/kardon www.freeservicemanuals.infoIts Free www.freeservicemanuals.info RadioFans.CN 2 SAFETY PRECAUTIONS The following check should be performed for the continued
13、 protection of the customer and service technician. LEAKAGE CURRENT CHECK Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, meta
14、l overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on. Any current measured must not exceed o.5mA. ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRE
15、CTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER. Device under test Test all exposed metal surfaces Also test with plug reversed (Using AC adapter plug as required) AC Leakage Test Leakage current tester Reading should not be above 0.5mA Earth ground AVR330 AVR330 harman/kardon www.freeserviceman
16、uals.infoIts Free www.freeservicemanuals.info RadioFans.CN TECHNICAL SPECIFICATIONS 4 AVR 330 TECHNICAL SPECIFICATIONS Audio Section Stereo Mode Continuous Average Power (FTC) 65 Watts per channel, 20Hz20kHz, 0.07% THD, both channels driven into 8 ohms Seven-Channel Surround Modes Power per Individu
17、al Channel Front L press it again to turn the unit off.The Power Indicator 3 turns blue when the unit is on. 4 Headphone Jack: This jack may be used to listen to the AVR 330s output through a pair of headphones. The speakers will automatically be turned off when the headphone jack is in use. 5 Tone
18、Mode: Pressing this button enables or dis- ables the Bass and Treble tone controls.When the but- ton is pressed so that TONE IN appears in the Lower Display Line , the Bass and Treble controls may be used to adjust the output signals. When the button is pressed once or twice so that the words TONE O
19、UT appear in the Lower Display Line , the output signal will be “flat, ” no matter how the actual Bass and Treble Controls are adjusted. 6 Speaker Select Button: Press this button to begin the process of configuring the unit to match the type of speakers used in your listening room. (See pages 17 an
20、d 2022 for more information on speaker setup and configuration.) 7 Surround Mode Group Selector: Press this but- ton to select the top-level group of surround modes. Each press of the button will select the current or last used mode in each of the surround mode groups (e.g., Dolby, DTS, DTS Neo:6, L
21、ogic 7, DSP, Stereo). When the button is pressed so that the name of the desired surround mode group appears in the on- screen display and in the Lower Display Line , press the Surround Mode Selector 8 to cycle through the individual modes available. For example, press this button to select Dolby mo
22、des, and then press the Surround Mode Selector 8 to choose from the various mode options. 8 Surround Mode Selector: Press this button to select from among the available surround mode 1 Main Power Switch 2 Power Indicator 3 Standby/On Switch 4 Headphone Jack 5 Tone Mode 6 Speaker Selector 7 Surround
23、Mode Group Selector 8 Surround Mode Selector 9 Tuning Selector )/Buttons ! Tuner Band Selector Set Button # Digital Input Selector $ Preset Station Selector % Delay Adjust Selector Input Source Selector Amplifier is in protection mode Check speaker wire connections for shorts at receiver and light a
24、round power switch is reddue to possible shortspeaker ends Amplifier is in protection mode Contact your local Harman Kardon service center due to internal problems No sound from surround or Incorrect surround mode Select a mode other than Stereo center speakers Input is monaural There is no surround
25、 information from mono sources Incorrect configuration Check speaker mode configuration Stereo or Mono program material The surround decoder may not create center- or rear-channel information from nonencoded programs Unit does not respond to Weak batteries in remote Change remote batteries remote co
26、mmands Wrong device selected Press the AVR selector Remote sensor is obscured Make certain front-panel sensor is visible to remote, or connect remote sensor Intermittent buzzing in tuner Local interference Move unit or antenna away from computers, fluorescent lights, motors or other electrical appli
27、ances Letters flash in the channel indicator Digital audio feed paused Resume play for DVD display and digital audio stops Check that Digital Input is selected Fan does not appear to operate Additional cooling may not be required The fan is activated only when additional cooling is required due to h
28、igh internal temperature. It is normal for the fan to be inactive at normal volume levels. 42 Processor Reset In the rare case where the units operation or the dis- plays seem abnormal, the cause may involve the erratic operation of the systems memory or microprocessor. To correct this problem, firs
29、t unplug the unit from the AC wall outlet and wait at least three minutes. After the pause, reconnect the AC power cord and check the units operation. If the system still malfunctions, a sys- tem reset may clear the problem. To clear the AVR 330s entire system memory includ- ing tuner presets, outpu
30、t level settings, delay times and speaker configuration data, press and hold the Tone Mode Button 5 buttons for three seconds.The unit will turn on automatically. NOTE: Resetting the processor will erase any configu- ration settings you have made for speakers, output levels, surround modes and digit
31、al input assignments, as well as the tuner presets.After a reset, the unit will be returned to the factory presets, and all settings for these items must be reentered. If the system is still operating incorrectly, there may have been an electronic discharge or severe AC line interference that has co
32、rrupted the memory or microprocessor. If these steps do not solve the problem, consult an authorized Harman Kardon service center. TROUBLESHOOTING GUIDE 14 TROUBLESHOOTING GUIDE AVR330 AVR330 harman/kardon www.freeservicemanuals.infoIts Free www.freeservicemanuals.info RadioFans.CN MAIN PCB INPUT PC
33、B TRANS FORMER FRONT PCB 1) REMOVAL OF TOP COVER 2) REMOVAL OF FRONT PANEL DISASSEMBLY TUNER MODULE 3) PRINCIPAL PARTS LOACTION VIDEO PCB AVR330 AVR330 harman/kardon www.freeservicemanuals.infoIts Free www.freeservicemanuals.info RadioFans.CN harman/kardon Service Bulletin Service bulletin # H/K2003
34、-10 December 2003 Warranty labor rate: MAJOR repair To: All harman/kardon Service Centers Models: AVR130, AVR230, AVR330, HK3380, HK3480 Subject: Volume Level Changes On early versions of the AVR130,AVR230,AVR330,HK3380,HK3480, when the volume control is turned, the volume level and display may be e
35、rratic, and not track accurately, or the level may progress in an unintended direction. This may happen on a random basis and depends on where the volume control knob is positioned after a volume adjustment. During a running production change, new volume encoders were installed. In the event you rec
36、eive an AVR model listed above with the complaint “The volume control on my receiver does not track accurately when turned”, perform the following procedure: REPLACE VR74 (AVR130/230/330) or VR81 (HK3380/3480) VOLUME ENCODER Note: It is important that the various screws do not get mixed up and inser
37、ted in other locations upon reassembly. Make note or label each removed screw set; keep them apart from other screw sets. 1) Remove the top cover, (13) Phillips screws. 2) Remove the volume, bass, treble and balance knobs by pulling them straight out and off. If a tool is necessary for removal of th
38、e smaller knobs, make sure the jaws are insulated to avoid knob damage. 3) Remove the (10) Phillips screws holding the front panel assy to the chassis: (6) at the bottom and (4) at the sides. 4) Cut all plastic cable ties that would prevent you detaching the front panel assy from the chassis. Draw a
39、 diagram if necessary, for a location reminder, to aid reassembly. 5) Unplug connector CN15 (6 cond) or CN89 (7 cond) at the left side of the unit. See below. 6) Remove single ground screw at the left side of the unit, near CN15 or CN89. (Black wire) 7) Unplug connector CN72 (32 cond) or CN81 (20 co
40、nd) on the DSP PCB, coming from the top of the front panel assy. See below. 8) There should now be enough slack in the connecting cables to lift and detach the front panel assy from the chassis. Pull the front panel as far away as the remaining connecting wires will allow, enough to tilt and gain ac
41、cess to the rear of the Tone/Volume PCB. See illustration Page 2. 9) Remove the (10) screws or (9) screws holding the Tone/Volume PCB to the front panel. 10) Detach and pull back the PCB; unplug top connector CN84 (7 cond) or CN83 (4 cond) if necessary. 11) Remove and replace VR74 or VR81 (5 soldere
42、d pads) with hk part# HSR2A029Z. 12) Reassemble in reverse order, taking care to replace all connectors, cable ties, and ground screw. 13) Power up receiver, and test volume control to assure setting no longer changes settings by itself, or when the volume knob is tapped. AVR330 AVR330 harman/kardon
43、 www.freeservicemanuals.infoIts Free www.freeservicemanuals.info RadioFans.CN Model Serial Number 120V STATUS ACTION AVR130 AN0006-01000 to AN0006-13800 Volume control may not track accurately when turned; erratic operation Change VR74 Rotary encoder AVR130 AN0006-13801 and above Modified By Factory
44、 NONE REQUIRED AVR230 AN0007-01000 to AN0007-11400 Volume control may not track accurately when turned; erratic operation Change VR74 Rotary encoder AVR230 AN0007-11401 and above Modified By Factory NONE REQUIRED AVR330 AN0008-01000 to AN0008-08524 Volume control may not track accurately when turned
45、; erratic operation Change VR74 Rotary encoder AVR330 AN0008-08525 and above Modified By Factory NONE REQUIRED HK3380 AN0015-01000 to AN0015-02728 Volume control may not track accurately when turned; erratic operation Change VR81 Rotary encoder HK3380 AN0015-02729 and above Modified By Factory NONE
46、REQUIRED HK3480 AN0016-01000 to AN0016-01864 Volume control may not track accurately when turned; erratic operation Change VR81 Rotary encoder HK3480 AN0016-01865 and above Modified By Factory NONE REQUIRED AVR330 AVR330 harman/kardon www.freeservicemanuals.infoIts Free www.freeservicemanuals.info R
47、adioFans.CN harman/kardon TECH TIPSTECH TIPS Troubleshooting tips and solutions to common service problems TIP# HKTT2004-03 Isolating audio problems in an AVR receiver Using 6/8 Direct In The following charts are used to help the tech quickly isolate audio problems in an AVR receiver. Use the follow
48、ing procedures to help find what is working, then to quickly locate the problem area. Equipment needed: ? 1 set of (RCA) Y adaptors. ? Function/signal generator. ? Oscilloscope. Models covered: AVR210 AVR310 AVR220 AVR320 AVR520 AVR225 AVR125 AVR525 AVR130 AVR230 AVR330 AVR430 AVR630 Procedure: 1) Do a factory reset of the receiver. (This will eliminate any common micro processor problems.) Reset List can be found in this service manual. 2) Print the block diagram from the service manual. 3) With no inputs or speakers attached to t