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1、 harman/kardon AVR745 AVR745 A/V DOLBY DIGITAL RECEIVER SERVICE MANUAL CONTENTS ESD WARNING.2ELECTRICAL PARTS LIST.11 LEAKAGE TESTING.3SEMICONDUCTOR PINOUTS36 BASIC SPECIFICATIONS.4PCB DRAWINGS.87 TROUBLESHOOTING GUIDE.5SERVICE PROCEDURE.100 PROCESSOR RESET.5BLOCK DIAGRAM.103 PACKAGING.6CIRCUIT DESC
2、RIPTION.105 PACKING PARTS LIST.7WIRING DIAGRAM.106 UNIT EXPLODED VIEW.8SCHEMATIC DIAGRAMS.107 EXPLODED VIEW PARTS LIST.9 harman/kardon, Inc. 250 Crossways Park Dr. Woodbury, New York, 11797 harman/kardonService manual AVR745EU Page 1 of 118 RadioFans.CN Rev0 - 08/2007 Eachprecautioninthismanualshoul
3、dbefollowedduringservicing. Components identified with the IEC symbolin the parts list are special significance to safety. When replacing a component identified with , use only the replacement parts designated, or parts with the same ratings or resistance, wattage, or voltage that are designated in
4、the parts list in this manual. Leakage-current or resistance measurements must be made to determine that exposed parts are acceptably insulated from the supply circuit before retuming the product to the customer. Some semiconductor (solid state) devices can be damaged easily by static electricity. S
5、uch components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by
6、static electricity. 1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be
7、 removed for potential shock reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge build-up or exposure of the assembly. 3. Use only
8、a grounded-tip soldering iron to solder or unsolder ES devices. 4. Use only an anti-static solder removal device. Some solder removal devices not classified as anti-static can generate electrical charges sufficient to damage ES devices. 5. Do not use freon-propelled chemicals. These can generate ele
9、ctrical change sufficient to damage ES devices. 6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparabl
10、e conductive material.) 7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. Be sure no power is applied to the chassis or circuit, and observe all o
11、ther safety precautions. 8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together or your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES devices. C
12、AUTION : harman/kardonService manual AVR745EU Page 2 of 118 RadioFans.CN SAFETY PRECAUTIONS The following check should be performed for the continued protection of the customer and service technician. LEAKAGE CURRENT CHECK Measure leakage current to a known earth ground (water pipe, conduit, etc.) b
13、y connecting a leakage current tester between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on. Any curre
14、nt measured must not exceed o.5mA. ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER. Device under test Test all exposed metal surfaces Also test with plug reversed (Using AC adapter p
15、lug as required) AC Leakage Test Leakage current tester Reading should not be above 0.5mA Earth ground harman/kardonService manual AVR745EU Page 3 of 118 RadioFans.CN ENGLISH Technical Specifications Audio Section Stereo Mode Continuous Average Power (FTC) 100Watts per channel, 20Hz20kHz, 0.07% THD,
16、 both channels driven into 8 ohms 5/7 Channel Surround Modes Power Per Individual Channel Front L Amplifier is in protection mode Check speaker-wire connections for shorts at receiver light around Power switch 2is reddue to possible shortand speaker ends Amplifier is in protection mode Contact your
17、local Harman Kardon service depot due to internal problems No sound from surround or Incorrect surround mode Select a mode other than Stereo center speakers Input is mono There is no surround information from mono sources (except with Theater and Hall surround modes) Incorrect configuration Check sp
18、eaker mode configuration Stereo or Mono program material Some surround modes may not create rear-channel information from nonencoded programs Unit does not respond to Weak batteries in remote Change remote batteries remote commands Wrong device selected Press the AVR Selector B Remote sensor is obsc
19、ured Make certain front-panel sensor is visible to remote or connect remote sensor Intermittent buzzing in tuner Local interference Move unit or antenna away from computers, fluorescent lights, motors or other electrical appliances Letters flash in the Channel Indicator Digital audio feed paused Res
20、ume play for DVD Display and Digital Audio stops Check that Digital Signal is fed to the Digital Input selected harman/kardonService manual AVR745EU Page 5 of 118 RadioFans.CN PACKING PARTS LIST FOLLOWING PAGE harman/kardonService manual AVR745EU Page 6 of 118 RadioFans.CN AVR 745 EU Packing Parts L
21、ist NOPART NUMBERDESCRIPTIONQTY 1ZKD2873HA00-R-ALABEL BARCODE AVR745EU TF PRINT 2 2ZKD2804HA00-R-8BOX CARTON AVR745EU 1 3ZKD2801HA00-R-9MANUAL AVR745EU 1 4ZQD1201HAWHCUSHION POLY EPS RIGHT AVR635 1 5ZHC1201AAWHFILM SHEET PE 920 X 1000 1 6H03-WAD022000BK-R-AWR002 H05VVF 0.75MMSQ 2G BLACK 2000MM1 7ZQD
22、1202HAWHCUSHION POLY EPS LEFT AVR635 1 8ZKD2802HA04AVR745 TOTAL ACCESSORY BOX1 9See invidual partsREMOCON W/ ACCESSORY BOX AVR745EU UK1 9a501673-0000USB PC LINK CABLE1 9b190304-0002BATTERY TC 30 1 9c602279-0900SOFTWARE CD TC 301 9dTC 30 BATT DOORBATTERY COVER TC301 9eTC 30 OMOWNERS MANUAL TC30 1 9f8
23、66176-0000BASE STATION CHARGER TC 30 1 9g190254-A042POWER SUPPLY TC 30 EU1 9h190254-A043POWER SUPPLY TC 30 UK1 9i657316-0914CARTON TC 30 EU UK1 9j190254-A044REMOTE HANDSET TC30 1 10ZBP00122051BAG PE 330 X245 T0.05 1 11ZKD2716HA00QUICK SETUP GUIDE AVR745US 1 12ZKC1214HA00LABEL SAFETY LEAFLET 1 13ZKC1
24、113HA00CARD WARRANTY 1 14ZKD1263HA00BROCHURE AVR US1 15ZKC1263HA00INSERT RS232 NOTE PAPER 1 16H03-ZPD1212INBKMICROPHONE ASSY EXTENSION PIECE 1 17ZKD2802HA01BOX ANTENNA1 18ZBP00161851BAG PE 160X180MM 1 19H03-WAD01200303-R-0ANTENNA WIRE 75 OHM WIRE T15011F-1 1 20H03-ATALF039ABKANTENNA WIRE ANTENNA LOO
25、P-300 1 21ZBP00020350POLYBAG BATTERY1 22BTA3A1511SFBATTERY ALKALINE 1.5V AAA 2 23ZKD2802HA03BOXZONE I1 REMOTE CONTROLLER1 24H03-RYD2702HA00REMOCON ZONE 2 AVR745 1 25ZKD2802HA02BOX MIC1 26H03-MCD12TWBKNNAVR635 MICROPHONE ASSY 1 harman/kardonService manual AVR745EU Page 7 of 118 RadioFans.CN harman/ka
26、rdon Service manual AVR745EU Page 8 of 118 RadioFans.CN AVR 745EU EXPLODED VIEW PARTS LIST NO.PART NO.DESCRIPTIONQTY 1H03-ZMC11S00200AL DOOR AVR430/6301 2H03-ZMD2702GAGYAL PANEL FRONT AVR7451 3H03-ZMD2703GAGY BADGE FRONT AL AVR745 GREY HOT STAMPING 1 4H03-ZMD27S20A00BADGE harman/kardon COVER TOP AVR
27、7451 5H03-ZMD27S08A00COVER TOP AVR7451 6H03-ZVC11DWT200TAPE PANEL1 7H03-ZVC11DWT100TAPE DOOR1 8H03-ZMD12S01A00SHIELD IR1 9H03-SOSS9CKX3NNJACK PHONE 6.35 H70980110S 9P BK 1 10H03-ZMB01S00100BKT HEADPHONE 1 11H03-SWA2B21PDA&SW PUSH POWER SDDLB15700 1 12ZPC1006GAWHBUTTON STANDBY1 13ZPC1003GAGYBUTTON PO
28、WER1 14ZPC1007GAMWINDICATOR STAND-BY1 15H03-ZMC11S12A00CAP BUTTON STAND-BY AVR430/6301 16ZFD122062SBRUBBER TOP AVR6351 17ZPD2801GAGYPANEL FRONT AVR745EU1 18H03-ZMC11S14A00BRACKET DOOR1 19ZPC1002GAGYDOOR AVR430/6301 20H03-ZMD05S16A00BKT HINGE AVR73002 21H03-ZPC1018GARTFILTER VFD 1 22H03-ZPD2719GABTWI
29、NDOW DISPLAY AVR745+BADGE NAME AVR7451 23H03-ZPD0317GACRCAP KNOB VOLUMN 1 24H03-ZPD0316GASGCOVER KNOB 1 25H03-ZPD0315GAMWVOLUMN KNOB 1 26H03-ZVC11GEAR01DAMPER GEAR DP1201 27ZPC1102GAMWINDICATOR VIDEO 2 28ZPC1005GAGYBUTTON 8 KEY1 29H03-ZPD1004GASGBUTTON 7 KEY EU1 30ZFNR19720SBRUBBER FOOT 19.7X19.7X2T
30、 BK4 31ZPC1103GAGYFOOT 50MM 15.8MM4 32H03-ZMD27S13A00CHASSIS MAIN AVR7451 33H03-SORA3313PNNCON PHONOSCKT RCA-313P3PINS1 34H03-SORA8OSC5N8JACK S-VIDEO 1P C40160261N1 35H03-ZMC12S17A00AC PUN SHIELD DIGITAL ET1 36H03-SORA1JE01NNJACK RCA 1P JE010003MN GND OR1 37H03-SOTORX177LTFIBER OPTIC RECEIVING TORX1
31、77L (F, T) 38H03-SO3P5179NNNJACK PHONE 3.5PI PJ0435179N1 39ZFD122072SBRUBBER TOP AVR6353 40H03-ZMC11S06A00SPRING STOPPER AVR430/6301 41H03-SWE3A0505S1SWIROT EC 16B24204A9 5V 500UOA 10T 3P 001 42H03-ZMB01S02200SPRING PLATE GND C5212 0.2T9 43H03-ZMD12S01B00SHIELD MICROPHONE1 44H03-XD18BT19GNAVFD 18-BT
32、-19GINK1 45ZPC1017GABKHOLDER VFD AVR430/6301 46H03-ZMC11S07A00CHASSIS FRONT AVR430/6301 47H03-ICROMN338ECREMOCON RECEIVER MODULE ROM-N338TEC 48H03-ZVJF0925S00-RDC FAN JF0925S1M-003C651R 12V 92x92x25mm 49H03-ZMC11S09A00BKT FAN FRONT AVR430/6301 50H03-ZMD27HS0200H/SINK MAIN AVR7451 51H03-ZMC12S08B00BK
33、T TRANS BOTTOM1 52H03-TXPWMEI96B0POWER TRANSFORMER AVR745EU MAIN TRANS 230V 50Hz 1 53H03-ZMC12HS0100AC HEATSINK 17x15x30 AVR520-ME1 54H03-ZMC11HS0400HEATSINK DIODE 47x26x12 AVR630 1 55H03-SOXA27014NNCON MAINS INLETAIC A/C INLET7014-NGP1 56H03-ZMC12S19A00BKT AC INLET2 57H03-SOXA2202DNN-RA302D0061P AC
34、 Out Let (1P) 1 58H03-ZMD27S06A00BKT VIDEO1 59H03-ZMD27S04A00BKT FRAME GUIDE AVR7451 60H03-ZMD27HS0100H/SINK AMP AVR7451 61H03-ZMC12S09A00BKT HEATSINK 5 62H03-SOPA61M707GJACK SPEAKER 6P SH061M707G GN BN TA 1 63H03-ZMD27HS0300HEATSINK AMP SMALL1 64H03-SORA10003GNJACK RCA 1P JE010003SG GND YELLOW GOCD
35、 COLOR1 65SOPA96063NNJACK D-SUB 9P 87204-6063 W/DUST COVER BK1 66H03-SOJW2350SNN-RJACK PHONE 3.6 EP-1401A 1P BK 6 67H03-ZMC12S16A00BKT GROUND1 68H03-ZMC11S10A00BKT FAN REAR AVR430/6301 69H03-SOYKF457009JACKI HDMI YKF45-7009 JALCO3 70H03-SOR12BJ12GNJACK RCA 12P BJ120154JG R4 BU4 G4 GOLD COLOR1 71H03-
36、SORA60031GNJACK RCA+S-VIDEO 6P C80300312GGOLD COLOR2 72H03-ZMD28S02A00PANEL REAR AVR745EU1 73H03-SOUSB45810BJACK R41-5810B (Mitsumi) XM/DT connector1 74H03-SOUSB5005K0 AU6-EC-005K01 harman/kardonService manual AVR745EU Page 9 of 118 RadioFans.CN 75H03-SOTX22073GNJACK RCA+ OPTICAL TX YKC22-0732N GOLD
37、 COLOR1 76H03-SORX22073GNJACK RCA+ OPTICAL RX YKC22-0733N GOLD COLOR3 77H03-SORA40RSAGNJACK RCA 4P JB040131ZG GN BN PP TA GOLD COLOR2 78H03-SORA40RSCGNJACK RCA 4P JB040131QG WH BU RD GY GOLD COLOR1 79H03-ZMD27S05A00BKT IPOD1 80H03-SO1R018H91E DA1R018H91E1 81H03-SORA1J440GEJACK RCA 1P PPJ-440FEG PP G
38、OLD COLOR1 82H03-SORA64105GNJACK RCA 6P JB060132PG WWWRRR GOLD COLOR3 83H03-ZVD01TUNE00TUNER MODULE KST-MB114MW1-81 OEM EU 84H03-ZMC11S04B00BKT FRAME-GUIDE1 85ZMC12S13AYESTANDOFF HEX M4x0.7 6x31.9H2 86SO0A18P8CNNJACK-TELE SNAPG-IN GDLDEN TELECOM 1-8P8C 8T BK1 87H03-SOPA81M367GJACK SPEAKER 8P SH081M3
39、67G GY BU RD WH WH 1 88ZMC12S14AYESTANDOFF HEX M4X0.7 6X61.9H 3 89H03-ZMD27HS0400H/SINK REG. TR AVR745 1 90ZFNR13830SBRUBER SIDE6 91H03-ZMC12S07A00COVER BOTTOM1 92ZUC1201AABKSPONGE 30X30X10T BK3 93H03-ZMD2701ZANIBRACKET POSISTOR,METAL,AVR745 2 94H03-ZMD12S01C00SHIELD DSP AVR7451 96H03-ZPD1019ZABKSPE
40、AKER TERMINAL KNOB CORK B3M790BO14 97H03-ZMD27S07A00SHIELD AL1 98H03-ZUD0301ABBKSPONGE-UL 30X30X12T BK 1 99H03-ZMD27S09A00BRACKET BKT XM1 SWH03-SWC2A112FS1SWITACT VERTICAL SKQNADD01020 N1ZNSSM4045HZNUT M4 HEXAGON CIRCULAR EXTERNAL 4 N2ZNSSM3023HZNUT M3 ZN PLATED1 S1ZSTBM3010BBSCREW ST BH 3X10 65 S2Z
41、STWM3008BYSCREW ST WPH 3X8 47 S3ZSMCM4010BBSCREW BM 4X10 4 S4ZSTWM4008BCSCREW ST WPH 4X8 SILVER CHROM 14 S5ZSTWM3006BBSCREW ST WPH 3X6 7 S7ZSTBM3012BYSCREW ST BH 3X12 PIVOT 43 S8ZSMCM4008BYSCREW BM 4X8 5 S9ZSMBM3014BZSCREW M.S M3X14 ZN PLATED1 S10ZSMPM3006LBSCREW M.S.M3X6 P/HD BLACK3 S11ZSTBM3008BYS
42、CREW ST BH 3X81 S12ZSTBM3014BYSCREW ST BH 3X14 PIVOT1 SGZSTGM3010BBSCREW ST BH 3X10 GROUND 51 W1ZWM623108SZWASHER SPRING 3 42 W2ZWM803305PZWASHER PLAIN 3 19 W3ZWM763109SZAC SPRING WAS HER RT2250(PAV5005)4 W4ZWMC04810PZWASHER PLAIN 4 4 harman/kardonService manual AVR745EU Page 10 of 118 RadioFans.CN
43、AVR745 Electrical Parts List Ref. DesignatorPart NumberDescription DSP PCB ASSY Capacitors C407 C408 C409H03- CEHEC02275E- RCE 220UF +20% 10.0V D6.3XL11 P5MM 85C SK 220/10V 5 X11 C959H03- CEHEC0477MN- RCE 470U0F +20% 10.0V 6.3X11 85C P5MM SK 470/10V 6.3 X11 C106 C107 C116 C117 C130 C131 C140 C141 C1
44、48 C149 C162 C163 C166 C167 C176 C177 C196 C197 C277 C284 C289 C308 C316 C350 C353 C362 C365 C373 C376 C423 C424 C448 C449 C450 C451 C452 C453 C492 C495 C595 C651 C654 C902 H03- CEHFC01062S- RCE 10UF +20% 16V D4XL7 P2.5MM 2000hours 85C C101 C125 C153 C204 C205 C220 C221 C269 C271 C274 C357 C431 C482
45、 C483 C484 C485 C515 C635 C682 C744 C745 C904 C912 H03- CEHFC01072S- RCE 100UF +20% 16V D6.3XL7 P2.5MM 2000hours 85C C403 C412 C418 C436 C454 C465 H03- CEHFC01075E- RCE 100UF +- 20% 16.0V D5XL11 P5MM 85C SK 100/16V 5 X11 C180 C211 C234 C238 C265 C305 C319 C514 C600 C609 C673 C687 C958 H03- CEHFC0476
46、2S- RCE 47UF +20% 16V D5XL7 P2.5MM 2000hours 85C C821 C822H03- CEHGC01075E- RCE 100U0F +20% 25.0V 6.3X11 85C P5MM SK 100/25V 6.3 X11 C520CEHIC01042S- RCE 100NF +20% 50V SSE TYPE D4XL7 P2.5MM 85C C207 C208 C583 C584H03- CEHIC01055E- RCE 1UF +20% 50V D5XL11 P5MM 85C SK 1/50V 5 X11 C276H03- CEHIC0474NN
47、- RCE 0.47UF +20% 50.0V 85C 5X11 P5MM C304H03- CEHIC04755E- RCE 4U7F +20% 50.0V 85C P5MM SK 4.7/50V 5 X11 C503 C628 C629CFIOC0104NN- RCPM 100N0F +10% 250.0V C521H03- CEMIC04752H- RCAP ELEC 4.7UF 50V M 5X11 SHL P2.5MM C301 C311 C312 C313 C315 C327 C328 C330 C331 C419 C420 C429 C430 C434 C435 C444 C445 C456 C457 C462 C463 C472 C473 C478 C479 C801 C802 C803 C804 C805 C806 C807 C808 C809 C810 C811 C812 C813 C814 C815 C816 CZJII0101BE- RCAP CHIP 100P0F +5% - 5% 50.0V NP0 0603 C223CZJII0101CE- RCAP CERAMIC/CHIP 100PF 50V CH J NPO 0805 C222CZJII0102CC- RCAP CHIP 1nF 50V X7R J 0805 C700 C702 C720