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1、HS 300/500 Home Cinema System SERVICE MANUAL 27820_HS500_Eng 07/08/06 14:22 Side 1 CONTENTS SERVICE INFO, MECHAS2UNIT EXPLODED VIEW AND PARTS11 SERVICING PRECAUTIONS3PARTS LIST12 ESD PRECAUTIONS5PINOUTS69 BASIC SPECIFICATIONS 3006PCB DRAWINGS85 BASIC SPECIFICATIONS 5007BLOCK DIAGRAM93 TROUBLESHOOTIN
2、G GUIDE8WIRING DIAGRAM94 PACKING LIST AND VIEW10SCHEMATIC DIAGRAMS95 RadioFans.CN harman/kardon Service Info HS 300/500 23 Aug 2007 To: All harman/kardon Service Centers Models: HS 300/500 Subject: Hardware changes (2 changes, mecha and main board). Please note that a change in hardware from Sanyo o
3、ptics and mecha to Hitachi optics and mecha has been carried out from the serial numbers stated below. Model Start serial number End serial number Optic / mecha Part number WA0020-01001 WA0020-03501 HD62 - DV342 (Sanyo) 01.15.JX.DV342 HS 300/230 WA0020-03502 - HOP1200W- DM3403-C (Hitachi) 01.15.JX.E
4、DM3403 WA0023-01001 WA0023-03500 HD62 - DV342 (Sanyo) 01.15.JX.DV342 HS 500/230 WA0023-03501 - HOP1200W- DM3403-C (Hitachi) 01.15.JX.EDM3403 Due to the change of mecha, the main boards are also different. It is important to use the correct main board for the loader, as the servo circuit has changed
5、on the main board. Model Start serial number End serial number Main board version Part number WA0020-01001 WA0020-03501 Up to version 1.6 HAV06M1802C02* HS 300/230 WA0020-03502 - From version 1.7 0211HAV06M3625C023 WA0023-01001 WA0023-03500 Up to version 1.6 HAV06M1802C02* HS 500/230 WA0023-03501 -
6、From version 1.7 0211HAV06M3625C025 * Please note that correct software according to model must be installed after change of main board RadioFans.CN Please note that there is no difference in playability or functionality between the Sanyo and Hitachi loaders. 1 SERVICING PRECAUTIONS NOTES REGARDING
7、HANDLING OF THE PICK-UP 1. Notes for transport and storage 1) The pick-up should always be left in its conductive bag until immediately prior to use. 2) The pick-up should never be subjected to external pressure or impact. 2. Repair notes 1) The pick-up incorporates a strong magnet, and so should ne
8、ver be brought close to magnetic materials. 2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or damage to the printed-circuit board. 3)
9、 Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason the adjustment point and installation screws should absolutely never be touched. 4) Laser beams may damage the eyes! Absolutely never permit laser beams to enter the eyes! Also NEVER switch ON
10、 the power to the laser output part (lens, etc.) of the pick-up if it is damaged. 5) Cleaning the lens surface If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used for camera lens). The lens is held by a delicate spring. When cleaning the lens surf
11、ace, therefore, a cot- ton swab should be used, taking care not to distort this. 6) Never attempt to disassemble the pick-up. Spring by excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab. (Do not use any other liquid cleaners, because they will damage the len
12、s.) Take care not to use too much of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up. Storage in conductive bag NEVER look directly at the laser beam, and dont let contact fingers or other exposed skin. Magnet How to hold the pick-up Conductive Sheet Cotton swab Pres
13、sure Pressure Drop impact RadioFans.CN 2 NOTES REGARDING COMPACT DISC PLAYER REPAIRS 1. Preparations 1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These compo- nents are sensitive to, and easily affected by, static electricity. If such static electricity
14、is high voltage, components can be damaged, and for that reason components should be handled with care. 2) The pick-up is composed of many optical components and other high-precision components. Care must be taken, therefore, to avoid repair or storage where the temperature of humidity is high, wher
15、e strong magnetism is present, or where there is excessive dust. 2. Notes for repair 1) Before replacing a component part, first disconnect the power supply lead wire from the unit 2) All equipment, measuring instruments and tools must be grounded. 3) The workbench should be covered with a conductiv
16、e sheet and grounded. When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is because there is the possibility of damage by static electricity.) 4) To prevent AC leakage, the metal part of the soldering iron should be grounded. 5) Workers should be grou
17、nded by an armband (1M) 6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent static electricity changes in the clothing to escape from the armband. 7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin. Resis
18、tor (1 Mohm) Conductive Sheet Resistor (1 Mohm) Armband harman/kardon service manual Page 4 of 109 3 ESD PRECAUTIONS Electrostatically Sensitive Devices (ESD) Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components com- monly are called Electrostatically
19、 Sensitive Devices (ESD). Examples of typical ESD devices are integrated cir- cuits and some field-effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity. 1. Immediately before handli
20、ng any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to ap
21、plying power to the unit under test. 2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive sur- face such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly. 3. Use only a grounded-tip soldering iron to solder or uns
22、older ESD devices. 4. Use only an anti-static solder removal device. Some solder removal devices not classified as anti-static can generate electrical charges sufficient to damage ESD devices. 5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD dev
23、ices. 6. Do not remove a replacement ESD device from its protective package until immediately before you are ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive materials). 7. Immediately
24、before removing the protective material from the leads of a replacement ESD device, touch the protective material to the chassis or circuit assembly into which the device will by installed. CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER SAFETY PRECAUTIONS. 8.
25、Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can gen- erate static electricity sufficient to damage an ESD device). harman/kardon service manu
26、al Page 5 of 109 HS 300 CONTROLLER SPECIFICATIONS 31 ENGLISH HS 300 Controller Specifications DVD player Pickup:Semiconductor laser, wavelength 650nm Signal system:NTSC / PAL Video signal horizontal resolution:More than 480 lines (DVD) Video signal-to-noise ratio:More than 60 dB (DVD) Audio frequenc
27、y response:DVD (PCM): 20Hz 22kHz (+/- 1.0dB) (Stereo) CD (PCM): 20Hz 20kHz (+/- 1.0dB) Audio signal-to-noise ratio:More than 80 dB (PCM) Total harmonic distortion:Less than 0.01% (PCM) Dynamic range:DVD (PCM): More than 85 dB (EIAJ, 2kHz) CD: More than 85 dB (EIAJ) FM Tuner System:PLL quartz-locked
28、digital synthesizer system Tuning range:87.50 108.00 MHz Antenna terminals:75 Ohms, unbalanced Intermediate frequency:10.7 MHz Video Outputs HDMI: Component Video Output:Y: 1 Vp-p/75 Ohms, sync negative polarity Cr: 0.7 Vp-p/75 Ohms Cb: 0.7 Vp-p/75 Ohms CVBS Video:1 Vp-p 75 Ohms S-video:Y: 1 Vp-p 75
29、 Ohms C: PAL 0.3 Vp-p 75 Ohms / NTSC 0.286 Vp-p 75 Ohms Audio line Outputs Audio L/R:2 Vrms, 1 kilohms General Power requirements:AC 230 V, 50 Hz Max power consumption:400 W Idle power consumption:Less than 2 W Dimensions (WxHxD):440mm x 68mm x 380mm Weight:7.5 kg * Designs and specifications are su
30、bject to change without notice. Depth measurement includes knobs, buttons and terminal connections. Height measurement includes feet and chassis. All features and specifications are subject to change without notice. Harman Kardon is a registered trademark of Harman International Industries, Incorpor
31、ated. Dolby, Pro Logic and the double-D symbol are trademarks of Dolby Laboratories, registered in the United States and/or other countries.All rights reserved. DTS is a trademark of Digital Theater Systems, Inc. Windows MediaAudio (WMA) is a proprietary file format developed by Microsoft. DivX is a
32、 registered trademark of DivX, Inc. HDMI, the HDMI logo and High-Definition Multimedia Interface are trademarks or registered trademarks of HDMI Licensing LLC. 28098_HS300_Eng 07/08/06 14:21 Side 31 harman/kardon service manual Page 6 of 109 HS 500 CONTROLLER SPECIFICATIONS 31 ENGLISH HS 500 Control
33、ler Specifications DVD player Pickup:Semiconductor laser, wavelength 650nm Signal system:NTSC / PAL Video signal horizontal resolution:More than 480 lines (DVD) Video signal-to-noise ratio:More than 60 dB (DVD) Audio frequency response:DVD (PCM): 20Hz 22kHz (+/- 1.0dB) (Stereo) CD (PCM): 20Hz 20kHz
34、(+/- 1.0dB) Audio signal-to-noise ratio:More than 80 dB (PCM) Total harmonic distortion:Less than 0.01% (PCM) Dynamic range:DVD (PCM): More than 85 dB (EIAJ, 2kHz) CD: More than 85 dB (EIAJ) FM Tuner System:PLL quartz-locked digital synthesizer system Tuning range:87.50 108.00 MHz Antenna terminals:
35、75 Ohms, unbalanced Intermediate frequency:10.7 MHz Video Outputs HDMI: Component Video Output:Y: 1 Vp-p/75 Ohms, sync negative polarity Cr: 0.7 Vp-p/75 Ohms Cb: 0.7 Vp-p/75 Ohms CVBS Video:1 Vp-p 75 Ohms S-video:Y: 1 Vp-p 75 Ohms C: PAL 0.3 Vp-p 75 Ohms / NTSC 0.286 Vp-p 75 Ohms Audio line Outputs
36、Audio L/R:2 Vrms, 1 kilohms General Power requirements:AC 230 V, 50 Hz Max power consumption:500 W Idle power consumption:Less than 2 W Dimensions (WxHxD):440mm x 68mm x 380mm Weight:8,5 kg * Designs and specifications are subject to change without notice. Depth measurement includes knobs, buttons a
37、nd terminal connections. Height measurement includes feet and chassis. All features and specifications are subject to change without notice. Harman Kardon is a registered trademark of Harman International Industries, Incorporated. Dolby, Pro Logic and the double-D symbol are trademarks of Dolby Labo
38、ratories, registered in the United States and/or other countries.All rights reserved. DTS is a trademark of Digital Theater Systems, Inc. Windows MediaAudio (WMA) is a proprietary file format developed by Microsoft. DivX is a registered trademark of DivX, Inc. HDMI, the HDMI logo and High-Definition
39、 Multimedia Interface are trademarks or registered trademarks of HDMI Licensing LLC. 27820_HS500_Eng 07/08/06 14:22 Side 31 harman/kardon service manual Page 7 of 109 28 TROUBLESHOOTING Troubleshooting If you experience any of the following difficulties while using the system, use this troubleshooti
40、ng guide to help you remedy the problem. Should any problem persist, consult your authorized Harman Kardon dealer. No power. Is the power cord firmly plugged into the power outlet? One of the safety mechanisms may be operat- ing. In this event, unplug the player from the power outlet briefly and the
41、n plug it in again. No picture. Check that the system is connected correctly and securely. The video cable may be damaged. Replace it with a new one. Make sure the system is connected to a video input on the TV (see page 14). Make sure the TV is turned on. Make sure the correct video input on the TV
42、 is selected for viewing with this system. Noise (interference) appears in the picture. Clean the disc. If video from this system has to go through your VCR to get to your TV, the copy-protection applied to some DVD programs could affect picture quality. If you still experience problems after checki
43、ng your connections, please try con- necting your DVD system directly to your TVs S-Video input, if your TV is equipped with this input (see page 14). The aspect ratio of the screen is wrong (picture vertically expanded) when you play a wide picture even though you set “TV DISPLAY” in the SETUP menu
44、 to 16:9. If you connect the system with the SCART cable, connect directly to the TV. Otherwise the autoswitch function of the aspect ratio for the TV may not work. If the TV is not connected with a SCART cable to the HS, or if the autoswitch function does not work you should turn the TV to 16:9 (if
45、 possible with your TV). Depending on the TV, you may not be able to change the aspect ratio. In that case (TV not adjustable to 16:9) do not select 16:9 in the TV Display.Then, no change of the aspect ratio is needed. There is no sound or volume is very low. Check that the speakers and components a
46、re connected correctly and securely. Make sure that you have selected the correct source on the system. Press MUTE on the remote control, if the words MUTE ON are blinking on the front panel display. The protective circuitry has been activated because of a short circuit.Turn off the system, eliminat
47、e the short circuit problem and turn on the power again. The audio interconnect is damaged. Replace it with a new one. The system is in pause mode or in slow-motion play mode, or fast forward or fast reverse. Press Nto return to normal play mode. Check the speaker settings (see page 19). The left an
48、d right channels are unbalanced or reversed. Check that the speakers and components are connected correctly and securely. Severe hum or noise is heard. Check that the speakers and components are connected securely. Check that the connecting cords are away from a transformer or motor and at least 3 m
49、eters away from fluorescent light. Move your TV away from the audio compo- nents. The plugs and jacks are dirty.Wipe them with a cloth slightly moistened with alcohol. Clean the disc. The surround effect is difficult to hear when you are playing a Dolby Digital sound track. Check to see if the Dolby Digital mode is turned on properly, otherwise unload and load the disc again. Check the speaker connections. Dependin