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1、ORDER NO. PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD
2、. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER ELECTRONIC CORPORATION 1999 FILE-TYPE COMPACT DISC PLAYER RRV2105 TZZR FEB. 1999 Printed in Japan PD-F1007 THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S). Type Model PD-F1007 Power RequirementRemarks MYAC220-230V KEYBORD INPUT 1
3、. SAFETY INFORMATION.2 2. EXPLODED VIEWS AND PARTS LIST .3 3. SCHEMATIC DIAGRAM.10 4. PCB CONNECTION DIAGRAM .22 5. PCB PARTS LIST.30 6. ADJUSTMENT.34 7. GENERAL INFORMATION .44 7.1 PARTS .44 7.1.1 IC .44 7.1.2 DISPLAY .47 CONTENTS 7.2 DIAGNOSIS.48 7.2.1 DISASSEMBLY .48 7.2.2 ERROR CCHECK DISPLAY .5
4、1 7.2.3 EXPLANATION OF DISC DETECTION.52 7.3 BLOCK DIAGRAM.54 8. PANEL FACILITIES AND SPECIFICATIONS .55 RadioFans.CN 收音机爱 好者资料库 PD-F1007 2 Additional Laser Caution 1.Laser Interlock Mechanism The position of the switch (VSK1011) for detecting loading state is detected by the system microprocessor,
5、and the design prevents laser diode oscillation when the switch (VSK1011) is not on CLMP terminal side (CLMP signal is OFF or high level). Thus, the interlock will no longer function if the switch (VSK1011) is deliberatery set to CLMP terminal side. (low level) The interlock also does not function i
6、n the test mode *. Laser diode oscillation will continue, if pin 33 of CXA1782CQ (IC151) on the MOTHER BOARD ASSY is connected to GND, or pin 89 of IC351 (LDON) is connected to low level (ON), or else the terminals of Q151 are shorted to each other (fault condition). 2.When the cover is opened, clos
7、e viewing of the objective lens with the naked eye will cause exposure to a Class 1 laser beam. This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
8、 to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should
9、not risk trying to do so and refer the repair to a qualified service technician. 1. SAFETY INFORMATION IMPORTANT THIS PIONEER APPARATUS CONTAINS LASER OF CLASS 1. SERVICING OPERATION OF THE APPARATUS SHOULD BE DONE BY A SPECIALLY INSTRUCTED PERSON. REAR PD-F1007/MY LABEL CHECK Refer to page 35 . LAS
10、ER DIODE CHARACTERISTICS MAXIMUM OUTPUT POWER: 7 mw WAVELENGTH: 780 785 nm RadioFans.CN 收音机爱 好者资料库 PD-F1007 3 1 6 8 9 10 11 12 14 4 5 3 2 13 7 2. EXPLODED VIEWS AND PARTS LIST 2.1 PACKING PACKING PARTS LIST 1Styrol Protector FPHA1325 2Styrol Protector RPHA1326 3Packing CasePHG2368 4Packing SheetRHC1
11、023 5Polyethylene BagZ21038 (0.03 230 340) 6Operating InstructionsPRD1052 (English/French/German/Italian) 7Operating InstructionsPRE1279 (Dutch/Swedish/Spanish/Portuguese) 8Remote Control UnitPWW1139 (CD-PD094) 9Battery CoverAZA7204 NSP10Dry Cell Batteries (R6P, AA)VEM013 11Control Cable (L=1 m)PDE1
12、247 12Audio Cable (L=1 m)PDE1248 NSP13Warranty CardARY7022 14KEY Board LabelPRW1527 NOTES :Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefor
13、e, when replacing, be sure to use parts of identical designation. Screw adjacent to mark on the product are used for disassembly. Mark No.DescriptionPart No. RadioFans.CN 收音机爱 好者资料库 PD-F1007 4 B A A I I H C C D D E E F G G F H 19 8 21 21 20 Refer to 2.3 EXTERIOR (2/2). 3 6 17 6 15 22 14 (1/2) 6 12 1
14、6 20 20 20 20 10 20 20 10 23 23 7 4 11 (2/2) 20 20 20 11 (1/2) 2 20 20 20 20 22 22 22 13 1 14 (2/2) 20 20 5 20 Refer to 2.5 FRONT PANEL ASSY SECTION. Hood Base Assy 18 24 9 25 2 B 2.2 EXTERIOR (1/2) RadioFans.CN 收音机爱 好者资料库 PD-F1007 5 1MAIN BOARD ASSYPWZ3823 2POWER BOARD ASSYPWZ3853 NSP3LED BOARD ASS
15、YPWZ3867 4Strain ReliefCM22B 5AC Power CordVDG1061 6Screw CPBA1106 NSP7Under BasePNA2421 8Bonnet CasePYY1255 9Rear BasePNA2491 10InsulatorPNW2766 11Trans CoverPNW2802 12JointPNW2805 13Cord ClamperRNH184 14Center PolePNW2792 15CR LensPNW2816 16POWER ButtonPAC1884 17HoodPNW2793 18Caution Label (HE)PPW
16、1233 19Caution LabelPRW1517 20ScrewBBZ30P080FZK 21ScrewFBT40P080FZK 22ScrewIPZ30P080FMC 23BinderZCASKB90BK 24Caution LabelVRW1094 25Screw CoverPNM1340 2Ha Narl PN955R (for service)GEM1016 26 34 29 35 1 2 2 32 30 33 28 35 31 27 EXTERIOR (1/2) PARTS LIST Mark No.DescriptionPart No. Hood Base Assy Sect
17、ion NSP26DOOR MOTOR BOARD ASSYPWZ3863 NSP27DOOR SW BOARD ASSYPWZ3865 28BeltPEB1300 29Motor PulleyPNW1634 30Gear AWPNW2906 31Hood BasePNW2791 32Gear M1PNW2800 33Gear PulleyVNL1662 34Slider MotorVXM1033 35ScrewIPZ20P080FMC 1Froil 397 (for service)GYA1001 2Ha Narl PN955R (for service)GEM1016 Mark No.De
18、scriptionPart No. Hood Base Assy Section Cut 14 (2/2) No. 14: Center Pole Cut 14 (1/2) Cut 11(2/2) 11(1/2) No. 11: Trans Cover RadioFans.CN 收音机爱 好者资料库 PD-F1007 6 2.3 EXTERIOR (2/2) A A B C B C 52 52 53 11 52 40 33 44 44 44 Refer to 2.4 FLOAT BASE ASSY SECTION. 52 52 20 15 52 28 30 37 47 32 32 32 34
19、32 19 32 32 32 52 5 43 2 31 41 50 39 38 6 52 52 36 35 51 10 9 1 42 8 21 44 45 44 46 44 50 7 1 1 1 1 1 1 1 1 2 RadioFans.CN 收音机爱 好者资料库 PD-F1007 7 NSP1SENSOR BOARD ASSYPWZ3781 NSP2SELECT BOARD ASSYPWZ3785 NSP3LOADING BOARD ASSYPWZ3788 NSP4LOADING SW BOARD ASSYPWZ3790 NSP5RADIATE BOARD ASSYPWZ3791 NSP6
20、RECEIVE BOARD ASSYPWZ3792 NSP7VOLUME BOARD ASSYPWZ3866 8Clamp SpringABH7107 9Loading BeltAEB7029 10Gear Pulley BANW7062 11Roller BANW7075 NSP12Arm SpringPBH1225 13L Arm SpringPBH1226 14SheetPED1028 15ClamperPNW2743 16Gear 1PNW2819 17Gear 2PNW2820 18Gear HolderPNW2822 19Slider CamPNW2823 20Clamp Supp
21、ortPNW2826 21Clamp HolderPNW2827 22Drive ArmPNW2829 NSP23LinkPNW2830 NSP24L SliderPNW2831 NSP25L ArmPNW2832 26Guide LPNW2833 27Guide RPNW2834 28Link LPNW2844 29Drive CamPNW2873 30Lock PlatePNA2438 31Motor PulleyPNW1634 32RollerPNW2647 33Disc RackPNW2790 34Rack BasePNW2835 35ST Gear 0.6PNW2836 36ST G
22、ear 1.0PNW2837 37Disc DividerPNW2838 38Guide Support LPNW2839 39Guide Support RPNW2840 40Disc GuardPNW2841 41Sensor StayPNW2842 42Guide RollerPNW2843 43Slider MotorVXM1033 44Rack LabelPAM1770 45S LabelPAM1771 46+1 LabelPRW1507 47ScrewBBZ30P080FZK 48ScrewBMZ26P040FZK 49ScrewBPZ26P060FMC 50ScrewBPZ30P
23、100FCU 51ScrewIPZ20P080FMC 52ScrewPPZ30P080FMC 53Arm AssyPXA1615 1Froil 397 (for service)GYA1001 2Ha Narl PN955R (for service)GEM1016 EXTERIOR (2/2) PARTS LIST Mark No.DescriptionPart No. a a b bNote) Tightening Torque: 2 kgcm 52 23 25 12 24 26 22 14 29 51 9 10 49 16 17 13 18 3 43 31 48 4 27 1 2 App
24、ly the Guide R (No. 27) also at the same position. RadioFans.CN 收音机爱 好者资料库 PD-F1007 8 18 20 23 12 6 11 7 1 8 9 22 21 4 16 3 2 5 10 17 14 15 24 25 19 Spacer Spacer (Pressure of about 9 kg) Disc Table 1.2mm 6.9mm 0.9mm 0.05mm Yoke M Spindle Motor Carriage Base Stopper Spacer Setting Position 21 1Use n
25、ipper or other tool to cut the three sections marked A in figure 1. Then remove the spacer 2While supporting the spindle motor shaft with the stopper, put spacer on top of the yoke M, and stick the disc table on top (takes about 9kg pressure). Detach the spacer. How to Install the Disc Table A A Flo
26、at Base 29 29 28 30 26 33 27 31 32 1Gear 1PNW2052 2Gear 2PNW2053 3Gear 3PNW2054 4Carriage BasePNW2699 5Pickup Assy - SPEA1335 6D.C. Motor Assy (SPINDLE)PEA1235 7Carriage DC Motor AssyPEA1246 8Pinion GearPNW2055 9Carriage DC Motor/0.3WPXM1027 10Disc Table AssyPEA1314 11Mechanism Board AssyPWX1192 12G
27、uide BarPLA1094 13 14ScrewJFZ17P025FZK 15ScrewJFZ20P040FMC 16WasherWT12D032D025 17Clamp MagnetPMF1014 18Yoke MPNB1312 NSP19Disc TablePNW2410 NSP20Float AngleANB7020 21Gear StopperPNB1303 22ScrewBPZ20P060FMC 23ScrewBPZ26P100FMC 24PU Rack SpringABH7077 25Rack HolderPNW2056 26Float BasePNW2828 27ScrewA
28、BA7009 28Float SpringABH7049 29Float RubberAEB7028 3016P FFC/30VPDD1185 NSP31Servo Mechanism Assy GMPXA1591 32Connector Assy (4P)RDE1043 33SheetPED1028 FLOAT BASE ASSY SECTION PARTS LIST Mark No.DescriptionPart No. 2.4 FLOAT BASE ASSY SECTION RadioFans.CN 收音机爱 好者资料库 PD-F1007 9 8 11 7 12 18 2122 20 1
29、9 1 4 19 14 19 9 16 10 15 17 13 5 3 6 2 19 19 2.5 FRONT PANEL ASSY SECTION 1DISPLAY BOARD ASSYPWZ3840 NSP2FUNCTION BOARD ASYPWZ3847 NSP3HEADPHONE BOARD ASSYPWZ3860 418P FFC/30VPDD1188 5MODE ButtonPAC1880 6PLAY ButtonPAC1881 7Jog DialPAC1882 8ENTER ButtonPAC1883 9Name PlatePAM1776 10Display WindowPAM
30、1796 11Enter SpringPBH1228 12Jog SheetPEC1042 FRONT PANEL ASSY SECTION PARTS LIST Mark No.DescriptionPart No. 13FC CoverPNM1323 14PCB CoverPNM1324 15LED LensPNW2019 16Operation PanelPNW2909 17Sensor LensPNW2804 18Rotary KnobRAC1903 19ScrewPPZ30P100FMC 20KEY BOARD ASSYPWZ3836 21ScrewPPZ30P050FMC 22Co
31、rd clamperRNH-184 Mark No.DescriptionPart No. RadioFans.CN 收音机爱 好者资料库 PD-F1007 10 A B C D 1234 1234 Note : When ordering service parts, be sure to refer to EXPLODED VIEWS and PARTS LIST or PCB PARTS LIST. Large size SCH diagram Guide page Detailed page A-a A-a A-a A-c A-b A-b A-b A-d SERVO MECHANISM
32、 ASSY (PXA1591) MECHANISM BOARD ASSY (PWX1192) PICKUP ASSY (PEA1335) A DOOR MOTOR BOARD ASSY (PWZ3863) B DOOR SW BOARD ASSY (PWZ3865) C LED BOARD ASSY (PWZ3867) D K CN207 K CN205 K CN208 K CN202 SPINDLE MOTOR ASSY PEA1235 DOOR MOTOR VXM1033 CARRIADGE MOTOR ASSY PEA1246 3.1 MECHANISM BOARD, DOOR MOTO
33、R BOARD, DOOR SW BOARD, LED BOARD and PICKUP ASSEMBLIES (T) (T) (F) (F) SIGNAL ROUTE : FOCUS SERVO LOOP : TRACKING SERVO LOOP : CARRIAGE SERVO LOOP : SPINDLE DRIVE (S) (C) (T) (F) 3. SCHEMATIC DIAGRAM RadioFans.CN 收音机爱 好者资料库 PD-F1007 11 A B C D 1234 1234 LOADING SW ASSY (PWZ3790) E VOLUME BOARD ASSY
34、 (PWZ3866) P LOADING BOARD ASSY (PWZ3788) F RECIEVE BOARD ASSY (PWZ3792) H SELECT BOARD ASSY (PWZ3785) J RADIATE BOARD ASSY (PWZ3791) I SENSOR BOARD ASSY (PWZ3781) G SELECT MOTOR VXM1033 LOADING MOTOR VXM1033 22k D20PDY0310E J605 1.5k 100k 100k 150 J604 D20PDY0315E VR601 CN605CN604 521470310 2 REAF
35、SW VSK1011 K CN203 K CN204 3.2 LOADING SW, LOADING BOARD, SENSOR BOARD, RECIEVE BOARD, RADIATE BOARD and SELECT BOARD ASSEMBLIES RadioFans.CN 收音机爱 好者资料库 PD-F1007 12 A B C D 1234 1234 K-a MAIN BOARD ASSY (PWZ3823) K B J631 J J601 F J651 A CN610 to PICUP ASSY D J1601 OJ11 LJ701 1.8V 1.8V -0.7V 1.6V 1.
36、6V 0V 1.6V 1.6V 0V 1.7V 1.7V 0.2V 0V 0V 0V 0V 0V 0V CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ONLY WITH SAME TYPE NO. ICP-N10, MFD BY ROHM CO., FOR IC35 AND IC36. 2SD2144S SIGNAL ROUTE : AUDIO SIGNAL : EFM SIGNAL : FOCUS SERVO LOOP : TRACKING SERVO LOOP : CARRIAGE SERVO LOOP :
37、 SPINDLE DRIVE : LOADING DRIVE : DOOR DRIVE : SELECT DRIVE (S) (C) (T) (F) (D) (SEL) (L) (S) (S) (S) (F) (F) (F) (F) (F) (F) (T) (T) (T) (T) (C) (L) (L) (L) (SEL) (SEL) (SEL) (D) (D) (D) (F) (T) (C) (F) (F) (F) (F) (T) (T) 7 5 6 8 2 23 4 3 33 53 18 19 16 23 3.3 MAIN BOARD ASSY RadioFans.CN 收音机爱 好者资料
38、库 PD-F1007 13 A B C D 5678 5678 K-b OJ71 N J501 IC301(CXD2529Q) :PLAY MODE PIN No. Voltage(V) PIN No. Voltage(V) PIN No. Voltage(V) 123 - 478910111213141617232425 2627383940414243444546474850-555657 61717578798283878889-9084-8691-92 93-95 9796100 5 5 5 55 5555000 00505050505 050 4.7 2.5 2.52.52.52.5
39、 3.13.12.52.50.92.52.52.5 4.44.74.74.71.2-1.41.2-1.3 2.6-2.7 0.05 10 RadioFans.CN 收音机爱 好者资料库 PD-F1007 14 A B C D 1234 1234 MAIN BOARD ASSY (PWZ3823) K F J651 A CN610 to PICUP ASSY 1.8V 1.8V -0.7V 1.6V 1.6V 0V 1.6V 1.6V 0V 1.7V 1.7V 0.2V 0V 0V 0V CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIR
40、E, REPLACE ONLY WITH SAME TYPE NO. ICP-N10, MFD BY ROHM CO., FOR IC35 AND IC36. (S) (S) (S) (F) (F) (F) (F) (F) (F) (T) (T) (T) (T) (C) (L) (L) (L) (SEL) (SEL) (SEL) (F) (F) (F) (F) (F) (T) (T) 7 5 6 8 2 23 4 3 33 53 18 19 16 K-bK-a K-a RadioFans.CN 收音机爱 好者资料库 PD-F1007 15 A B C D 5678 5678 B J631 J
41、J601 F J651 D J1601 OJ11 L J701 0V 0V 0V 2SD2144S SIGNAL ROUTE : AUDIO SIGNAL : EFM SIGNAL : FOCUS SERVO LOOP : TRACKING SERVO LOOP : CARRIAGE SERVO LOOP : SPINDLE DRIVE : LOADING DRIVE : DOOR DRIVE : SELECT DRIVE ) ) ) ) ) L) ) (SEL) (SEL) (SEL) (D) (D) (D) (F) (T) (C) 23 K-bK-a K-a RadioFans.CN 收音
42、机爱 好者资料库 PD-F1007 16 A B C D 1234 1234 N J501 IC301(CXD2529Q) :PLAY MODE PIN No. Voltage(V) PIN No. Voltage(V) PIN No. Voltage(V) 123 - 478910111213141617232425 2627383940414243444546474850-555657 61717578798283878889-9084-8691-92 93-95 9796100 5 5 5 55 5555000 00505050505 050 4.7 2.5 2.52.52.52.5 3
43、.13.12.52.50.92.52.52.5 4.44.74.74.71.2-1.41.2-1.3 2.6-2.7 0.05 10 K-bK-a K-b RadioFans.CN 收音机爱 好者资料库 PD-F1007 17 A B C D 5678 5678 OJ71 K-bK-a K-b RadioFans.CN 收音机爱 好者资料库 PD-F1007 18 Note: The encircled numbers denote measuring point in the schematic diagram. 1 50T-JUMP: After switching to the paus
44、e mode, press the manual search key. 2 FOCUS-IN: Press the play key without loading a disc. TP1-Pin 1: PLAY MODE (RF) 500mV/div 500nsec/div IC202-Pin 9: PLAY MODE (CADR) 0.2V/div 2sec/div 2 25 57 7 864 3 64 TP1-Pin 1: TRACK SEARCH MODE (RF) 500 mV/div 200 sec/div TP1-Pin 6: PLAY MODE (FOER) 100mV/di
45、v 10msec/div TP1-Pin 2: PLAY MODE (TRER) 200mV/div 1msec/div TP1-Pin 2: 50T - JUMP (*1) MODE (TRER) 200mV/div 1msec/div IC202-Pin 3: FOCUS-IN (*2) MODE (FODR) 1V/div 200msec/div IC202-Pin 3: PLAY MODE (FODR) 1V/div 1msec/div IC202-Pin 4: PLAY MODE (TRDR) 500mV/div 1msec/div IC202-Pin 4: 50T - JUMP (
46、*1) MODE (TRDR) 500mV/div 1msec/div IC203-Pin 3: PLAY MODE (SPDR) 1V/div 50msec/div IC203-Pin 3: TRACK SEARCH MODE (SPDR) 2V/div 50msec/div VC VC VC VC VC GND GND GND GND GND GND GND Waveforms Main Board Assy K RadioFans.CN 收音机爱 好者资料库 PD-F1007 19 IC301-Pin 38 : PLAY MODE (PCO) 2V/div 10 sec/div 53 3
47、3 19 23 10 18 168 IC202-Pin 9: TRACK SEARCH MODE (CADR) 2V/div 200msec/div IC301-Pin 86 : PLAY MODE (1kHz) (LOUT 1) 1V/div 200msec/div IC301-Pin 54 : PLAY MODE (1kHz) (BCK) 2V/div 500nsec/div IC301-Pin 50 : PLAY MODE (1kHz) (LRCK) 2V/div 10 sec/div IC301-Pin 52 : PLAY MODE (1kHz) (PCMD) 2V/div 500nsec/div TRACK SEARCH MODE Upper : TP1-Pin 1 (RF) 1V/div Lower : IC151-Pin 23 (C.OUT) 2V/div 50 sec/div IC301-Pin 27 : PLAY MODE (MDP) 2V/div 2 sec/div GND GND GND GND GND GN